Automatic assembling equipment for water valve and parts
By coordinating the lifting and driving components, the movement of the fixed block and gripper of the automatic water valve assembly equipment is realized, solving the problems of assembly vibration and insufficient automated material feeding caused by loose fixing, and improving assembly accuracy and efficiency.
Patent Information
- Application Number
- CN202423050182.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional automatic water valve assembly equipment is prone to loosening during fixing, which causes vibration and affects assembly accuracy. In addition, the low degree of automation in material unloading reduces work efficiency.
An automated assembly device was designed, comprising a body, a mounting base, a lifting component, a driving component, and a gripper. Through the cooperation of the lifting component and the driving component, the movement of the fixed block and the gripper is realized, thereby achieving automated material unloading.
It improves the precision and automation of water valve assembly, reduces manual operation steps, and increases work efficiency.
Smart Images

Figure CN223656394U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water valve assembly equipment technical field especially relates to a water valve and spare part automatic assembly equipment. BACKGROUND
[0002] The conventional water valve automatic assembly equipment is relatively simple in fixing the water valve during work, and the fixing part of the water valve is loose after long-time automatic assembly, which causes vibration of the water valve during assembly and deviation of the automatic assembly of the water valve.
[0003] In the prior art CN216939311U, a water valve automatic assembly equipment is disclosed, which comprises a workbench, a transmission plate movably connected to the top end of the workbench, a fixed block fixedly connected to the top end of the transmission plate, a fixed assembly provided on one side of the fixed block, a vice fixed plate movably connected to one side of the fixed block, and a rotating micro motor fixedly connected to the inner side of the vice fixed plate. When the vibration detector senses vibration, the controller controls the rotating micro motor to start, and the rotating micro motor drives the threaded lead screw connected thereto to rotate. Under the fixing action of the nut, the square groove moves towards the water valve body. Under the movable connection of the connecting plate and the fixed support of the main fixed plate, the vice fixed plate moves to one side of the water valve body to fix the water valve body, which helps to ensure that the water valve body does not shake during automatic assembly and causes deviation of the assembly precision.
[0004] During actual use, after the water valve parts are pushed out of the fixed block, the worker needs to take down the assembled parts, then pick up the new parts and place them on the fixed block. This cannot realize full-automatic feeding, and the automation degree is low, which further reduces the work efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a water valve and spare part automatic assembly equipment, which solves the problem that the worker needs to take down the assembled parts, then pick up the new parts and place them on the fixed block, which cannot realize full-automatic feeding, and the automation degree is low, which further reduces the work efficiency.
[0006] To achieve the above objectives, this utility model provides an automatic assembly equipment for water valves and components, including a machine body, a main body, and a feeding assembly. The main body is installed above the machine body. The feeding assembly includes a mounting base, a lifting component, a mounting block, a driving component, a fixing block, and a gripper. The mounting base is fixedly connected to the machine body and is located on the side of the machine body closer to the main body. The mounting block is connected to the mounting base through the lifting component, and the lifting component drives the mounting block to move. The fixing block is connected to the mounting block through the driving component, and the driving component drives the fixing block to move. The gripper is fixedly connected to the fixing block and is located on the side of the fixing block closer to the machine body.
[0007] The unloading assembly further includes a mounting frame and a receiving box. The mounting frame is fixedly connected to the machine body and is located on the side of the machine body away from the mounting base. The receiving box is fixedly connected to the mounting frame and is located on the side of the mounting frame away from the receiving box.
[0008] The lifting component includes a mounting cylinder and a lifting rod. The mounting cylinder is fixedly connected to the mounting base and is located on the side of the mounting base away from the machine body. The lifting rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder away from the mounting base, and is connected to the mounting block.
[0009] The driving component includes a support cylinder, a moving rod, and a driving part. The support cylinder is fixedly connected to the mounting block and is located on the side of the mounting block away from the lifting rod. The moving rod is slidably connected to the support cylinder and is located on the side of the support cylinder away from the mounting block, and is connected to the fixed block. The driving part is mounted on the mounting block and drives the moving rod to move.
[0010] The driving component includes a mounting bushing and a threaded rod. The mounting bushing is fixedly connected to the mounting block and is located on the side of the mounting block away from the lifting rod. The threaded rod is rotatably connected to the mounting bushing and is located on the side of the mounting bushing away from the mounting block, and is connected to the moving rod.
[0011] One type of water valve is suitable for automatic assembly equipment for water valve components.
[0012] This utility model discloses an automatic assembly equipment for water valves and components. The mounting base is bolted to the side of the machine body near the main body. The mounting block is mounted on the mounting base via a lifting component, which drives the mounting block to move up and down. A fixing block is mounted on the mounting block via a driving component, which drives the fixing block to move, allowing it to move left and right above the main body. A gripper is mounted on the side of the fixing block near the machine body, gripping the water component. The lifting component drives the mounting block to move, causing the gripper and fixing block to move the component. The driving component then moves the fixing block out of the main body, thus achieving automated material unloading, reducing operator steps, and improving work efficiency. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic assembly equipment for water valve components according to the first embodiment of this utility model.
[0015] Figure 2 This is a schematic diagram of the overall structure of the feeding component according to the first embodiment of this utility model.
[0016] Figure 3 This is the first embodiment of the present utility model. Figure 2 Enlarged view of point A in the middle.
[0017] In the diagram: 100-machine body, 101-main body, 102-mounting base, 103-mounting block, 104-fixing block, 105-gripper, 106-mounting frame, 107-receiving box, 108-mounting cylinder, 109-lifting rod, 110-support cylinder, 111-moving rod, 112-mounting bushing, 113-threaded rod. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0019] The first embodiment of this application is as follows:
[0020] Please see Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of an automatic assembly equipment for water valve components according to the first embodiment of this utility model. Figure 2This is a schematic diagram of the overall structure of the feeding assembly according to the first embodiment of this utility model. Figure 3 This is the first embodiment of the present utility model. Figure 2 Enlarged view of point A in the middle.
[0021] This utility model provides an automatic assembly equipment for water valve parts, including a machine body 100, a main body 101, and a feeding assembly. The feeding assembly includes a mounting base 102, a lifting component, a mounting block 103, a driving component, a fixing block 104, and a gripper 105. The feeding assembly also includes a mounting frame 106 and a receiving box 107. The lifting component includes a mounting cylinder 108 and a lifting rod 109. The driving component includes a support cylinder 110, a moving rod 111, and a driving component. The driving component includes a mounting bushing 112 and a threaded rod 113. This solution solves the problem that workers need to remove the assembled parts and then pick up the new parts and place them on the fixing block 104, which cannot achieve fully automatic feeding, has a low degree of automation, and thus reduces work efficiency.
[0022] In this specific embodiment, the main body 101 is installed above the machine body 100. The main body 101 is the assembly device described in the prior art patent CN216939311U, an automatic assembly equipment for water distribution valves. The main body 101 is installed above the machine body 100, and the automatic fixing and assembly of the water valve is realized through the main body 101, thereby improving the assembly efficiency. This solution realizes automated material unloading, reduces the number of operation steps for workers, and thus improves work efficiency.
[0023] The mounting base 102 is fixedly connected to the machine body 100 and located on the side of the machine body 100 closer to the main body 101. The mounting block 103 is connected to the mounting base 102 via a lifting member, which drives the mounting block 103 to move. The fixing block 104 is connected to the mounting block 103 via a driving member, which drives the fixing block 104 to move. The gripper 105 is fixedly connected to the fixing block 104 and located on the side of the fixing block 104 closer to the machine body 100. The mounting base 102 is bolted to the side of the machine body 100 closer to the main body 101. The mounting block 103 is mounted on the mounting base 102 via the lifting member, which drives the mounting block 103 to move up and down. The fixing block 104 is mounted on the mounting block 103 via the driving component. The driving component drives the fixing block 104 to move, thereby enabling the fixing block 104 to move left and right above the body 101. The gripper 105 is the clamp described in the prior art patent CN208790515U gripper 105. The gripper 105 is mounted on the side of the fixing block 104 near the body 100. The gripper 105 grips the water component, and the lifting component drives the mounting block 103 to move, thereby causing the gripper 105 and the fixing block 104 to move the part. The driving component then moves the fixing block 104 out of the body 101, thus achieving automated unloading, reducing the number of steps required by workers, and improving work efficiency.
[0024] Secondly, the mounting bracket 106 is fixedly connected to the machine body 100 and is located on the side of the machine body 100 away from the mounting base 102; the receiving box 107 is fixedly connected to the mounting bracket 106 and is located on the side of the mounting bracket 106 away from the receiving box 107. The mounting bracket 106 is bolted to the top of the machine body 100, and the receiving box 107 is bolted to the mounting bracket 106. The mounting bracket 106 and the receiving box 107 together ensure that the receiving box 107 is stably placed. The assembled water valves are collected through the receiving box 107, which facilitates centralized processing by the staff.
[0025] Meanwhile, the mounting cylinder 108 is fixedly connected to the mounting base 102 and is located on the side of the mounting base 102 away from the machine body 100; the lifting rod 109 is slidably connected to the mounting cylinder 108 and is located on the side of the mounting cylinder 108 away from the mounting base 102, and is connected to the mounting block 103. The mounting cylinder 108 is mounted on the mounting base 102 by bolts, and the lifting rod 109 is slidably mounted on the side of the mounting cylinder 108 away from the mounting base 102. A hydraulic rod is installed on the inner side of the mounting cylinder 108, and the lifting rod 109 is driven to move up and down by the hydraulic rod, thereby enabling the mounting block 103 to drive the fixing block 104 and the gripper 105 to move up and down, thereby enabling the gripper 105 to drive the water valve away from the body 101.
[0026] Additionally, the support cylinder 110 is fixedly connected to the mounting block 103 and is located on the side of the mounting block 103 away from the lifting rod 109; the moving rod 111 is slidably connected to the support cylinder 110 and is located on the side of the support cylinder 110 away from the mounting block 103, and is connected to the fixed block 104; the driving component is mounted on the mounting block 103, and the driving component drives the moving rod 111 to move; the support cylinder 110 is mounted on the mounting block 103 by bolts, and the moving rod 111 is slidably mounted on the support cylinder 110, so that the moving rod 111 can move in the support cylinder 110, thereby driving the fixed block 104 to move, so that the gripper 105 can move above the receiving box 107; the driving component is mounted on the mounting block 103, and the driving component drives the moving rod 111 to move, thereby driving the gripper 105 to move.
[0027] Finally, the mounting sleeve 112 is fixedly connected to the mounting block 103 and is located on the side of the mounting block 103 away from the lifting rod 109; the threaded rod 113 is rotatably connected to the mounting sleeve 112 and is located on the side of the mounting sleeve 112 away from the mounting block 103, and is connected to the moving rod 111. The mounting sleeve 112 is bolted to the mounting block 103, and the threaded rod 113 is mounted on the inner side of the mounting sleeve 112 via a bearing. The threaded rod 113 is driven by the mounting sleeve 112 to... 13 is more stably installed on the mounting plate. One end of the threaded rod 113 extends into the inner side of the support cylinder 110 and is connected to the moving rod 111. The moving rod 111 has a threaded hole that mates with the threaded rod 113, so that the threaded rod 113 can drive the moving rod 111 to move. A motor that drives the threaded rod 113 to rotate is installed on the side of the mounting block 103 near the mounting bushing 112. The rotation of the threaded rod 113 is controlled by the motor, thereby controlling the movement of the moving rod 111.
[0028] Using the automatic assembly equipment for water valve components according to this embodiment, after the main body 101 is assembled, the lifting rod 109 moves downward, allowing the gripper 105 to grasp the water valve. After the gripper 105 fixes the water valve, the lifting rod 109 moves upward, positioning the gripper 105 above the main body 101. At this time, the motor is started, driving the threaded rod 113 to rotate, thereby extending the moving rod 111 and positioning the gripper 105 above the receiving box 107. By lowering the lifting rod 109, the gripper 105 can stably place the water valve in the receiving box 107, thus achieving automated unloading, reducing the number of steps required by workers, and improving work efficiency.
[0029] The second embodiment of this application is as follows:
[0030] Based on the second embodiment, the water valve described in this embodiment is applicable to the automatic assembly equipment for water valve components, and the water valve is assembled using this device.
[0031] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. An automatic assembly device for water valve components, comprising a machine body and a main body, wherein the main body is mounted on top of the machine body, characterized in that, It also includes the material feeding component; The unloading assembly includes a mounting base, a lifting component, a mounting block, a driving component, a fixing block, and a gripper. The mounting base is fixedly connected to the machine body and is located on the side of the machine body closer to the main body. The mounting block is connected to the mounting base through the lifting component, and the lifting component drives the mounting block to move. The fixing block is connected to the mounting block through the driving component, and the driving component drives the fixing block to move. The gripper is fixedly connected to the fixing block and is located on the side of the fixing block closer to the machine body.
2. The automatic assembly equipment for water valve components as described in claim 1, characterized in that, The feeding assembly also includes a mounting frame and a receiving box. The mounting frame is fixedly connected to the machine body and is located on the side of the machine body away from the mounting base. The receiving box is fixedly connected to the mounting frame and is located on the side of the mounting frame away from the receiving box.
3. The automatic assembly equipment for water valve components as described in claim 2, characterized in that, The lifting component includes a mounting cylinder and a lifting rod. The mounting cylinder is fixedly connected to the mounting base and is located on the side of the mounting base away from the machine body. The lifting rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder away from the mounting base, and is connected to the mounting block.
4. The automatic assembly equipment for water valve components as described in claim 3, characterized in that, The driving component includes a support cylinder, a moving rod, and a driving part. The support cylinder is fixedly connected to the mounting block and is located on the side of the mounting block away from the lifting rod. The moving rod is slidably connected to the support cylinder and is located on the side of the support cylinder away from the mounting block, and is connected to the fixed block. The driving part is mounted on the mounting block and drives the moving rod to move.
5. The automatic assembly equipment for water valve components as described in claim 4, characterized in that, The driving component includes a mounting bushing and a threaded rod. The mounting bushing is fixedly connected to the mounting block and is located on the side of the mounting block away from the lifting rod. The threaded rod is rotatably connected to the mounting bushing and is located on the side of the mounting bushing away from the mounting block, and is connected to the moving rod.
6. A water valve, characterized in that, This applies to the automatic assembly equipment for water valve components as described in claim 1.
Citation Information
Patent Citations
Tongs
CN208790515U
Automatic assembling equipment for shunt valve
CN216939311U