Multi-station water segregator machining device

The multi-station water distributor processing device, employing a multi-station parallel processing and flexible adjustment clamping mechanism, solves the problems of low efficiency and equipment redundancy in single-station processing, achieving efficient and precise water distributor processing.

CN223656517UActive Publication Date: 2025-12-12TAIZHOU YICHI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423313512.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing water distributor processing equipment has a single workstation, which leads to wasted time. The clamping system is not precise and cannot adapt to different size requirements. It requires a lot of manual intervention, which is prone to errors. In addition, the equipment occupies a lot of space and affects the production layout.

Method used

Design a multi-station water distributor processing device, which adopts multiple processing equipment and clamping mechanisms in one-to-one correspondence. Combined with the design of rotating rod, clamping block and toothed roller, it realizes multi-station simultaneous processing, ensures the stability and accuracy of clamping, and precisely controls the clamping force by rotating the knob.

Benefits of technology

Improve production efficiency, reduce waiting time, ensure processing quality and safety, save space, simplify operation process, reduce equipment failure rate, and adapt to different size requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station water segregator processing device, which relates to the technical field of water segregator processing and comprises a processing seat and a plurality of processing devices, a sliding seat is fixedly mounted on the lower side of the processing seat, a plurality of clamping mechanisms are uniformly arranged on the sliding seat, and the processing devices are mounted on the processing seat. The multiple machining devices correspond to the multiple clamping mechanisms on the lower side in a one-to-one mode, each clamping mechanism comprises two mechanism bases, the mechanism bases on the two sides slide in corresponding sliding grooves in a sliding base front and back, rotating rods are rotationally connected to the upper portions of the mechanism bases, and movable bases are fixed to one ends of the two rotating rods. According to the multi-station water segregator machining device, through multi-station parallel machining, a flexibly-adjusted clamping mechanism, stable and accurate clamping control, a simplified operation process and high adaptability, the machining efficiency is improved, the machining quality is guaranteed, and the production safety is improved; the device is suitable for a modernized water segregator production line with high automation degree.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water segregator processing technical field especially, relates to a kind of multi-station water segregator processing device. BACKGROUND

[0002] Water segregator is a kind of equipment for water or other liquid distribution, commonly used in water supply, heating, air conditioning and other systems, its main function is to flow from one pipe to multiple pipes, ensure the flow balance in each pipe, optimize the distribution of liquid, common application scenarios include heating ventilation air conditioning system (HVAC), floor heating system, solar water heating system etc. Water segregator processing refers to the processing process required for manufacturing water segregator, including cutting, welding, internal control processing, polishing and spraying etc. However, the single station processing of existing water segregator processing device leads to time waste, clamping system is not delicate, inconvenient to adjust, cannot adapt to the demand of different sizes, manual intervention is more, prone to error, reduce efficiency, such as Figure 1 As shown, although waterwheel type machine tool design can realize multi-station processing, the device design is redundant, and the equipment occupies a large space, which affects production layout. Therefore, the utility model proposes a kind of multi-station water segregator processing device to solve the problems mentioned in the above background technology. UTILITY MODEL CONTENT

[0003] The utility model aims at solving the shortcomings in prior art, and proposes a kind of multi-station water segregator processing device.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A kind of multi-station water segregator processing device, including processing seat and several processing equipment, the lower side of the processing seat is fixedly installed with sliding seat, the sliding seat is evenly provided with several clamping mechanisms, several processing equipment is installed on the processing seat, and several processing equipment and lower side several clamping mechanisms are one-to-one correspondence;

[0006] The clamping mechanism includes two mechanism seats, and the mechanism seat is slidably arranged in the corresponding sliding groove in the sliding seat, and the upper part of the mechanism seat is rotatably connected with a rotating rod, one end of the rotating rod is fixedly connected with a movable seat, and the movable seat is located at the front and rear ends of the clamping mechanism, a clamping block is rotatably connected to one side of the movable seat, and the clamping block is sleeved on the other rotating rod.

[0007] Preferably, the other side of the movable seat is provided with a movable clamp, the movable clamp is fixedly connected with a sliding shaft penetrating the movable seat, and the sliding shaft is sleeved with a spring.

[0008] Preferably, a spur gear is arranged in the middle of the two mechanism seats, the spur gear is rotatably connected to the sliding seat, and a tooth groove corresponding to the spur gear is formed in the inner side of the two mechanism seats.

[0009] Preferably, a toothed roller is fixed in the middle of both rotating rods, the left and right toothed rollers mesh with each other, and a knob is fixed at the outer end of one of the rotating rods.

[0010] Preferably, the clamping block junction is provided with a through groove corresponding to the rotating rod, the through groove is provided with a protrusion, and a limiting groove corresponding to the protrusion is provided on the outside of the rotating rod.

[0011] Preferably, a handle is provided on the front side of the slide block, and the outer end of one of the clamping mechanisms is fixedly connected to the front handle.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model achieves simultaneous processing at multiple workstations through the cooperation of multiple processing equipment and clamping mechanisms, which significantly improves production efficiency. Each workstation's processing equipment corresponds one-to-one with the clamping mechanism, allowing multiple water distributor components to be processed simultaneously, thus avoiding the waiting time of traditional single-workstation processing.

[0014] 2. This utility model adopts a design combining a rotating rod, clamping blocks, and toothed rollers to ensure the stability and accuracy of the clamping process. The meshing relationship between the rotating rod and the toothed rollers ensures the synchronous movement of the clamping mechanism, guaranteeing precise positioning of the device regardless of its size. By rotating the knob, the opening, closing, and tightening of the clamping blocks can be precisely controlled, ensuring stable clamping force on the water distributor device during processing and preventing processing errors or device damage.

[0015] 3. The processing, clamping, and adjustment components of this utility model are all integrated into a processing base and slide structure, which saves space and improves the stability and accuracy of the system. The compact structure makes the maintenance, upkeep and operation of the equipment easier, which not only improves the overall production efficiency, but also reduces the occurrence rate of equipment failure, facilitates quick switching and reduces the time for equipment adjustment and replacement.

[0016] In summary, this multi-station water distributor processing device excels in improving processing efficiency, ensuring processing quality, and enhancing production safety through its multi-station parallel processing, flexible clamping mechanism, stable and precise clamping control, simplified operation process, and strong adaptability. It is suitable for modern, highly automated water distributor production lines. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the existing technology;

[0018] Figure 2 This utility model provides a schematic diagram of the structure of a multi-station water distributor processing device. Figure 1 ;

[0019] Figure 3 This utility model provides a schematic diagram of the structure of a multi-station water distributor processing device. Figure 2 ;

[0020] Figure 4 This is a side sectional view of a multi-station water distributor processing device proposed in this utility model;

[0021] Figure 5 This is a front sectional view of the clamping mechanism in a multi-station water distributor processing device proposed in this utility model.

[0022] In the diagram: 1. Machining base; 2. Slide base;

[0023] 3. Clamping mechanism; 301. Mechanism base; 302. Rotating rod; 303. Gear roller; 304. Knob; 305. Clamping block; 306. Movable clamp; 307. Spur gear; 308. Sliding shaft; 309. Spring; 310. Movable base;

[0024] 4. Processing equipment; 5. Handle. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Reference Figures 2-5 A multi-station water distributor processing device includes a processing base 1 and several processing devices 4. A slide 2 is fixedly installed on the lower side of the processing base 1. Several clamping mechanisms 3 are evenly arranged on the slide 2. Several processing devices 4 are installed on the processing base 1, and the several processing devices 4 correspond one-to-one with the several clamping mechanisms 3 on the lower side. The clamping mechanisms 3 clamp and fix the water distributor device to be processed and correspond to the several processing devices 4 on the slide 2 and processing base 1, so as to realize the simultaneous processing of multi-station water distributors.

[0027] Furthermore, the clamping mechanism 3 includes two mechanism seats 301. Both mechanism seats 301 slide back and forth within corresponding grooves in the slide block 2. Rotary rods 302 are rotatably connected to the upper part of each mechanism seat 301. Movable seats 310 are fixed to one end of each of the two rotating rods 302. The two movable seats 310 are located at the front and rear ends of the clamping mechanism 3, respectively. A clamping block 305 is rotatably connected to one side of each movable seat 310, and the clamping block 305 is sleeved around the other rotating rod 302. A movable clamp 306 is provided on the upper part of the other side of the movable seat 310. A sliding shaft 308, penetrating the movable seat 310, is fixed to the outside of the movable clamp 306, and a spring 309 is sleeved around the sliding shaft 308. A spur gear 307 is provided between the two mechanism seats 301. 07 is rotatably connected to the slide 2, and the inner sides of both mechanism seats 301 are provided with corresponding spur gear 307 tooth grooves. The positions of the two mechanism seats 301 in the clamping mechanism 3 are adjusted according to the components of the water distributor to be processed. A handle 5 is provided on the front side of the slide 2. The outer ends of one mechanism seat 301 in several clamping mechanisms 3 are fixedly connected to the front handle 5. By moving one mechanism seat 301 in several clamping mechanisms 3 through the handle 5, one mechanism seat 301 in the clamping mechanism 3 moves, and through the transmission of the spur gear 307 on the slide 2, another mechanism seat 301 moves in the opposite direction, so that the two mechanism seats 301 move closer or further away from each other to adapt to the clamping requirements of the corresponding length water distributor processing components.

[0028] Furthermore, a toothed roller 303 is fixed between each of the two rotating rods 302, and the two toothed rollers 303 mesh with each other. A knob 304 is fixed to the outer end of one of the rotating rods 302. The clamping block 305 has a corresponding through groove for the rotating rod 302 inside the junction, and a protrusion is provided inside the through groove. A corresponding limiting groove for the protrusion is provided on the outer side of the corresponding rotating rod 302. Since the two toothed rollers 303 have a certain length, when the front and rear positions of the two mechanism seats 301 are adjusted, the toothed rollers 303 inside them are fixed together, and the two toothed rollers 303 always maintain a meshing relationship. Therefore, no matter the positional distance between the two mechanism seats 301, the two rotating rods 302 inside them always maintain a linked relationship. By rotating the knob 304 at the outer end of the rotating rod 302, one of the rotating rods 302 inside the clamping mechanism 3 is rotated, causing one of the rotating rods to rotate. When 302 rotates, the rotating rod 302 passes through the peripheral limiting groove and the corresponding protrusion inside the clamping block 305, causing the clamping block 305 on it to rotate open. When adjusting the position of the two mechanism seats 301, the movable seat 310 on it and the clamping block 305 on one side of it, which is sleeved on the other rotating rod 302, will move together with the movable seat 310. Therefore, when one rotating rod 302 rotates open, the other rotating rod 302 will rotate open as well, thereby allowing the water distributor device to be placed and processed to be rotated open. Since a torsion spring is provided at the junction of the rotating rod 302 and the mechanism seat 301, after the knob 304 is released, the rotating rod 302 rotates in the center direction and cooperates with the movable clamp 306 on the movable seat 310 to clamp the water distributor device, while the spring 309 sleeved on the periphery of the sliding shaft 308 will be compressed.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A multi-station water distributor processing device, comprising a processing base (1) and several processing devices (4), characterized in that, A slide (2) is fixedly installed on the lower side of the processing base (1). Several clamping mechanisms (3) are evenly arranged on the slide (2). Several processing devices (4) are installed on the processing base (1), and the several processing devices (4) correspond one-to-one with the several clamping mechanisms (3) on the lower side. The clamping mechanism (3) includes two mechanism seats (301). Both mechanism seats (301) slide back and forth in corresponding grooves in the slide seat (2). Rotary rods (302) are rotatably connected to the upper part of the mechanism seats (301). Movable seats (310) are fixed at one end of each of the two rotating rods (302). The two movable seats (310) are located at the front and rear ends of the clamping mechanism (3) respectively. A clamping block (305) is rotatably connected to one side of the movable seat (310), and the clamping block (305) is sleeved on the periphery of the other rotating rod (302).

2. The multi-station water distributor processing device according to claim 1, characterized in that, A movable clamp (306) is provided on the upper part of the other side of the movable seat (310). A sliding shaft (308) that passes through the movable seat (310) is fixed on the outside of the movable clamp (306), and a spring (309) is sleeved around the sliding shaft (308).

3. The multi-station water distributor processing device according to claim 1, characterized in that, A spur gear (307) is provided between the two mechanism seats (301). The spur gear (307) is rotatably connected to the slide (2), and the inner side of both mechanism seats (301) is provided with a tooth groove corresponding to the spur gear (307).

4. The multi-station water distributor processing device according to claim 1, characterized in that, A toothed roller (303) is fixed between the two rotating rods (302), the two toothed rollers (303) mesh with each other, and a knob (304) is fixed at the outer end of one of the rotating rods (302).

5. The multi-station water distributor processing device according to claim 1, characterized in that, The clamping block (305) has a through groove inside the junction corresponding to the rotating rod (302), and a protrusion is provided inside the through groove. A limiting groove corresponding to the protrusion is provided on the outside of the rotating rod (302).

6. The multi-station water distributor processing device according to claim 1, characterized in that, The slide (2) is provided with a handle (5) on the front side, and the outer end of a mechanism seat (301) in each of the clamping mechanisms (3) is fixedly connected to the front handle (5).