Portable tool for machining cutter groove

Abstract

The utility model discloses a portable tool for machining a cutter groove, which comprises a clamping unit, the clamping unit comprises a shell, supports are symmetrically and fixedly mounted at the bottom of the shell, a plurality of sliding grooves are formed in the shell, sliding rails are fixedly mounted in the sliding grooves along the radial direction of the shell, a supporting frame is slidably sleeved on the sliding rails, and the supporting frame is connected with the clamping unit. The supporting frame penetrates through the sliding groove, the top end of the supporting frame is fixedly connected with a cutter clamping block, and a limiting groove matched with a cutter in shape is formed in the cutter clamping block. And the adjusting unit comprises a fluted disc, a plurality of arc-shaped grooves are formed in the fluted disc, and the bottom end of the supporting frame extends into the arc-shaped grooves. By means of the limiting groove matched with the shape of the tool in the tool clamping block and the rubber anti-skid layer on the inner wall of the limiting groove, the situation that the tool shakes or displaces in the machining process can be effectively avoided, the machining precision of the tool groove is improved, size deviation is reduced, multiple times of adjustment and positioning are not needed, and the high-precision machining requirement is met.

Description

Technical Field

[0001] This utility model relates to the field of machining tooling technology, and in particular to a lightweight tooling for machining tool grooves. Background Technology

[0002] In the field of machining, the machining accuracy and efficiency of cutting tools are crucial to the entire production process. This is especially true for common and widely used tools such as round inserts, where the machining quality of the tool grooves directly affects the insert's performance and cutting effect.

[0003] Currently, the tooling used in the machining of circular insert tool grooves has many shortcomings. From the perspective of tool clamping stability, existing tooling often clamps the cutting face of the circular insert. However, the smooth surface of the cutting face is prone to slippage, leading to wobbling or displacement of the circular insert during machining. This affects the machining accuracy of the tool groove, resulting in significant dimensional deviations and failing to meet high-precision machining requirements. Furthermore, multiple adjustments for positioning are necessary. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current lightweight tooling for machining tool grooves, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a lightweight tooling for machining tool grooves. It is applicable to solving the problem that when existing tooling clamps a circular insert, it often clamps the cutting face of the circular insert. However, the surface of the cutting face is smooth and prone to slippage. This causes the circular insert to wobble or shift during the machining process, which in turn affects the machining accuracy of the tool groove and results in a large deviation in the size of the machined tool groove, which cannot meet the requirements of high-precision machining.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a lightweight tooling for machining tool grooves, comprising:

[0008] The clamping unit includes a housing, on the bottom of which brackets are symmetrically fixedly installed. Several sliding grooves are provided on the housing. Slide rails are fixedly installed radially inside the sliding grooves. Support frames are slidably sleeved on the slide rails. The support frames pass through the sliding grooves. A tool clamping block is fixedly connected to the top of the support frame. The tool clamping block has a limiting groove adapted to the shape of the tool.

[0009] The adjustment unit includes a toothed disc with several arc-shaped grooves inside, and the bottom end of the support frame extends into the interior of the arc-shaped grooves.

[0010] As a preferred embodiment of the lightweight tooling for machining tool grooves described in this utility model, the slide grooves are provided in four parts and are distributed in a circular array around the center of the outer shell.

[0011] As a preferred embodiment of the lightweight tooling for machining tool grooves described in this utility model, a reserved hole is provided at the center of the top of the outer shell, a connecting ring is fixedly connected to the bottom of the reserved hole, the gear plate is sleeved on the connecting ring, the gear plate and the connecting ring are rotatably connected, and limit rings are symmetrically fixedly connected on the connecting ring and on the upper and lower sides of the gear plate.

[0012] As a preferred embodiment of the lightweight tooling for machining tool grooves described in this utility model, the adjustment unit further includes a mounting plate, which is fixedly installed on one side of the housing. A toggle shaft is rotatably mounted on the mounting plate, and a worm gear is fixedly sleeved on the toggle shaft. The worm gear is connected to the gear plate for transmission, and an external hexagonal nut is fixedly connected to the end of the toggle shaft.

[0013] As a preferred embodiment of the lightweight tooling for machining tool grooves according to the present invention, a plurality of bottom support rods are passed through the top of the outer shell, the bottom support rods are threadedly connected to the outer shell, and the bottom support rods are used to support the tool.

[0014] As a preferred embodiment of the lightweight tooling for machining tool grooves according to the present invention, the inner wall of the limiting groove on the tool clamping block is provided with an anti-slip layer, the anti-slip layer is made of rubber material, and the bottom of the bracket is provided with a shock-absorbing pad, the shock-absorbing pad is made of elastic rubber material.

[0015] The beneficial effects of this utility model are as follows: the limiting groove on the tool holder that is adapted to the shape of the tool and the rubber anti-slip layer on the inner wall of the limiting groove can effectively prevent the tool from shaking or shifting during the processing, improve the processing accuracy of the tool groove, reduce dimensional deviation, eliminate the need for multiple positioning adjustments, and meet the requirements of high-precision processing.

[0016] By rotating the external hexagonal nut, the position of the tool holder can be easily adjusted through the transmission connection between the worm gear and the gear plate. The operation is simple and convenient, improving processing efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of a lightweight tooling for machining tool grooves proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the outer shell structure of a lightweight tooling for machining tool grooves proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the gear disc structure of a lightweight tooling for machining tool grooves proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the adjustment unit structure of a lightweight tooling for machining tool grooves proposed in this utility model.

[0022] Figure Descriptions: 100, Clamping Unit; 101, Housing; 102, Bracket; 103, Slide Groove; 104, Slide Rail; 105, Support Frame; 106, Tool Clamping Block; 107, Limiting Groove; 108, Reserved Hole; 109, Connecting Ring; 110, Limiting Ring; 111, Bottom Support Rod; 112, Anti-slip Layer; 113, Shock Absorbing Pad;

[0023] 200. Adjustment unit; 201. Gear plate; 202. Arc groove; 203. Mounting plate; 204. Actuating shaft; 205. Worm gear; 206. External hexagonal nut. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0028] Example

[0029] Reference Figures 1-4 As an embodiment of the present invention, a lightweight tooling for machining tool grooves is provided, including: a clamping unit 100 and an adjusting unit 200.

[0030] The clamping unit 100 includes a housing 101. A bracket 102 is symmetrically fixedly installed on the bottom of the housing 101. A plurality of sliding grooves 103 are provided on the housing 101. A slide rail 104 is fixedly installed radially inside the sliding grooves 103 along the housing 101. A support frame 105 is slidably sleeved on the slide rail 104. The support frame 105 passes through the sliding grooves 103. A tool clamping block 106 is fixedly connected to the top of the support frame 105. A limiting groove 107 adapted to the shape of the tool is provided on the tool clamping block 106.

[0031] The slide groove 103 is provided in four parts, and is distributed in a circular array around the center of the outer shell 101.

[0032] A pre-drilled hole 108 is provided at the center of the top of the outer shell 101. A connecting ring 109 is fixedly connected to the bottom of the pre-drilled hole 108. The gear disk 201 is sleeved on the connecting ring 109. The gear disk 201 and the connecting ring 109 are rotatably connected. Limiting rings 110 are symmetrically fixedly connected on the connecting ring 109 and on the upper and lower sides of the gear disk 201.

[0033] A plurality of bottom support rods 111 extend through the top of the outer casing 101. The bottom support rods 111 are threadedly connected to the outer casing 101 and are used to support the cutting tool.

[0034] The inner wall of the limiting groove 107 on the tool clamping block 106 is provided with an anti-slip layer 112, which is made of rubber material. The bottom of the bracket 102 is provided with a shock-absorbing pad 113, which is made of elastic rubber material.

[0035] The adjustment unit 200 includes a geared disc 201, the interior of which is provided with a plurality of arc-shaped grooves 202, and the bottom end of the support frame 105 extends into the interior of the arc-shaped grooves 202. The geared disc 201 is a type of turbine.

[0036] The adjustment unit 200 also includes a mounting plate 203, which is fixedly installed on one side of the housing 101. A toggle shaft 204 is rotatably mounted on the mounting plate 203. A worm gear 205 is fixedly sleeved on the toggle shaft 204. The worm gear 205 is connected to the gear plate 201 for transmission. An external hexagonal nut 206 is fixedly connected to the end of the toggle shaft 204.

[0037] During use, rotate the bottom support rod 111 and adjust its height according to the thickness and shape of the tool to provide stable support for the tool, ensuring that its top can contact the bottom of the tool. Place the tool to be processed on the bottom support rod 111 and use a suitable wrench to turn the external hex nut 206. The external hex nut 206 drives the actuating shaft 204 to rotate. Since the actuating shaft 204 is fixedly sleeved with a worm gear 205, the worm gear 205 rotates accordingly. The transmission between the worm gear 205 and the gear plate 201 causes the gear plate 201 to rotate on the connecting ring 109. The arc groove 202 inside the gear plate 201 pushes the support frame 105 to slide radially along the outer shell 101 on the slide rail 104. The support frame 105 drives the tool clamping blocks 106 to move closer to each other, gradually clamping the tool until the tool is firmly fixed between the tool clamping blocks 106. During the clamping process, the rubber anti-slip layer 112 on the inner wall of the limiting groove 107 increases the friction between the tool and the tool clamping block 106, ensuring that the tool will not slip, and also protecting the cutting edge of the tool from damage caused by pressure.

[0038] Place the tooling with the tool installed on the worktable of the machining equipment, and use the positioning device of the machining equipment to ensure that the tooling and the tool are in the correct machining position.

[0039] Start the machining equipment and perform grooving on the tool according to the preset machining parameters. During the machining process, the elastic rubber shock-absorbing pad 113 at the bottom of the support 102 absorbs and buffers the vibration generated during machining, reducing the impact of vibration on the tool and tooling; the bottom support rod 111 continuously provides stable support for the tool, ensuring the stability and accuracy of machining.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A lightweight tooling for machining tool grooves, characterized in that, include: The clamping unit (100) includes a housing (101), a bracket (102) is symmetrically fixedly installed on the bottom of the housing (101), a plurality of sliding grooves (103) are provided on the housing (101), a slide rail (104) is fixedly installed in the interior of the sliding groove (103) along the radial direction of the housing (101), a support frame (105) is slidably sleeved on the slide rail (104), the support frame (105) passes through the sliding groove (103), a tool clamping block (106) is fixedly connected to the top of the support frame (105), and a limiting groove (107) adapted to the shape of the tool is provided on the tool clamping block (106); The adjustment unit (200) includes a toothed disc (201) with a plurality of arc-shaped grooves (202) inside the toothed disc (201), and the bottom end of the support frame (105) extends into the interior of the arc-shaped grooves (202).

2. The lightweight tooling for machining tool grooves according to claim 1, characterized in that: The slide groove (103) is provided in four parts and is distributed in a circular array around the center of the outer shell (101).

3. The lightweight tooling for machining tool grooves according to claim 2, characterized in that: A pre-drilled hole (108) is provided at the center of the top of the outer shell (101). A connecting ring (109) is fixedly connected to the bottom of the pre-drilled hole (108). The gear disc (201) is sleeved on the connecting ring (109). The gear disc (201) and the connecting ring (109) are rotatably connected. Limiting rings (110) are symmetrically fixedly connected on the connecting ring (109) and on the upper and lower sides of the gear disc (201).

4. The lightweight tooling for machining tool grooves according to claim 3, characterized in that: The adjustment unit (200) also includes a mounting plate (203), which is fixedly mounted on one side of the housing (101). A toggle shaft (204) is rotatably mounted on the mounting plate (203), and a worm gear (205) is fixedly sleeved on the toggle shaft (204). The worm gear (205) is connected to the gear plate (201) for transmission. An external hexagonal nut (206) is fixedly connected to the end of the toggle shaft (204).

5. The lightweight tooling for machining tool grooves according to claim 4, characterized in that: The top of the outer shell (101) is provided with a plurality of bottom support rods (111), which are threadedly connected to the outer shell (101) and are used to support the cutting tool.

6. The lightweight tooling for machining tool grooves according to claim 5, characterized in that: The inner wall of the limiting groove (107) on the tool holder (106) is provided with an anti-slip layer (112), which is made of rubber material. The bottom of the bracket (102) is provided with a shock-absorbing pad (113), which is made of elastic rubber material.

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