Spraying fragment receiving box and slicing machine applying same

By using a fragment receiving box with a spray head to spray the cutting rod in the cutting machine, the problem of fragments and powder adhering to the cutting rod is solved, the cutting yield of the cutting disc and the service life of the diamond wire are improved, and the thinning of the diamond wire and the thinning of the cutting disc are promoted.

CN223657337UActive Publication Date: 2025-12-12ZHEJIANG JINGGONG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202422960396.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-12
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The fragments or powder generated during the cutting process are prone to sticking together, affecting the uniformity of the cutting disc and the cutting ability of the diamond wire, increasing the wire breakage rate, and making it difficult to meet the requirements for thinner cutting discs.

Method used

A fragment receiving box with spray nozzles is installed in the cutting machine. The spray nozzles spray the cutting rod to remove fragments and powder generated during cutting, prevent adhesion, improve the cutting yield of the cutting disc, and extend the service life of the diamond wire.

Benefits of technology

It effectively removes debris and powder from the cutting rod, improves the cutting quality of the cutting disc, reduces the breakage rate of diamond wire, supports the thinning of diamond wire, and meets the needs of thinner cutting discs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223657337U_ABST
Patent Text Reader

Abstract

The utility model relates to a fragment receiving box with a spraying function and a slicing machine applying the fragment receiving box, which solve the problems of cutting reject ratio, diamond wire breakage and the like caused by adhesion of fragments (powder) generated by cutting on a cutting rod in the prior art, and adopt the technical scheme that the fragment receiving box comprises a box body, and is characterized in that the upper part of the box body is open; and a plurality of spraying heads are arranged in the box body, face the middle space of the box body and are used for spraying the cutting rods to prevent cutting fragments or powder from being adhered to the cutting plate. The diamond wire cutting device has the advantages that the cutting rod is sprayed through the spraying head, fragments (powder) generated by cutting are removed, adverse effects of the adhered fragments (or powder) on the cutting piece are prevented, the cutting yield of the cutting piece is improved, the diamond wire is prevented from being broken, the service life of the diamond wire is prolonged, thinning of the diamond wire is facilitated, and the cutting quality of the diamond wire is improved. Therefore, the requirement for slicing the cutting blade is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hard brittle material slicing equipment field especially, it relates to a kind of fragment receiving box with spraying and the slicing machine of applying it. BACKGROUND

[0002] When cutting rod (such as silicon rod) is cut in cutting machine, the bottom of cutting rod, the gap between adjacent slices often remains fragments (or powder), these fragments (or powder) are easy to adhere to cutting rod and not easy to fall, the existence of these fragments (or powder) can easily increase the adhesion between cutting slices, resulting in uneven cutting of cutting slices, and the thinner the cutting slice, the greater the impact of these fragments (or powder) on cutting slice, and the more difficult to meet the demand of thin slicing of cutting slice.

[0003] At the same time, the fragments (or powder) adhered between the cutting slices can also affect the cutting ability of the diamond wire, and increase the wire breakage rate, and the impact of the adhered fragments (or powder) on the wire breakage is more obvious with the advancement of thin wire. SUMMARY

[0004] The utility model aims at solving the above-mentioned problems existing in prior art and provides a kind of fragment receiving box with spraying and the slicing machine of applying it, cutting rod is sprayed by spray head, the fragments (powder) generated by cutting are removed, to prevent the adverse effects of adhered fragments (or powder) on cutting slice, which is beneficial to improve the cutting yield of cutting slice, and is used to prevent diamond wire breakage, which is beneficial to improve the service life of diamond wire, and is also beneficial to the advancement of thin wire of diamond wire, thereby being beneficial to meet the demand of thin slicing of cutting slice.

[0005] The above technical purpose of the utility model is mainly solved by the following technical scheme: the technical scheme of the first technical subject involved in the utility model: a kind of fragment receiving box with spraying, including box body, characterized by the upper opening of the box body, the inside of the box body is provided with several spray heads, the spray head is directed to the middle space of the box body, for spraying cutting rod to prevent cutting fragments or powder from adhering to cutting plate.

[0006] The technical scheme is provided with spray head, when cutting machine cuts cutting rod, spray head sprays cutting rod, removes the fragments (powder) generated by cutting rod cutting and adhered to cutting rod, during cutting, it can ensure that the whole cutting rod receives relatively consistent cutting force, thereby being beneficial to improve the cutting yield of cutting slice, and being beneficial to prevent diamond wire breakage, being beneficial to improve the service life of diamond wire, and being also beneficial to the advancement of thin wire of diamond wire, thereby being beneficial to meet the demand of thin slicing of cutting slice.

[0007] As a further improvement and supplement to the above technical solutions, the utility model discloses the following technical measures: The both sides of the box body are provided with convex structures for increasing the space of the corresponding position inside the box body, and the shower head is arranged at the corresponding position inside the box body to avoid the cutting rod. Since the interval distance between the first wire roller and the second wire roller in the cutting machine is fixed, the applicability of the cutting piece receiving box with the shower involved in the technical solution is improved (i.e., applicable to the cutting machine of the prior art) on the basis of the cutting machine of the prior art. Specifically, the convex structures are arranged on the both sides of the box body respectively to increase the installation space of the shower head, so that the shower head is smoothly arranged inside the box body and can avoid the up-down movement path of the cutting rod during cutting, and the cutting rod can be smoothly sprayed, and the cutting pieces (powder) generated during cutting are sprayed from the cutting rod and fall into the box body.

[0008] As a preferred, the convex structures are respectively located at the bottom positions of the both sides of the box body. In order to make the overall structure of the box body more reasonable and more convenient to assemble, and to avoid the installation positions of the first wire roller and the second wire roller on the cutting machine and the up-down movement path of the cutting rod, the convex structures are respectively arranged at the bottom positions of the both sides of the box body.

[0009] As a preferred, the cross section of the convex structure is a triangular structure with a small outer end and a large inner end. The specific shape of the convex structure is beneficial to make the structure of the box body more reasonable, beneficial to make the box body have better strength, and beneficial to make the shower head better spray the cutting rod, improve the spraying and cleaning effect, ensure the cutting quality of the cutting rod, and prevent the diamond wire from breaking.

[0010] As a preferred, the convex structure is a long strip shape, which is arranged along the length direction of the box body, the inner end of the convex structure is provided with a connecting plate, and the shower head is arranged on the connecting plate. The arrangement of the connecting plate is beneficial to more efficiently and stably install each shower head, and beneficial to adjust the position of the shower head, which can more efficiently clean the cutting pieces (powder) generated during cutting, make the flushing of the cutting pieces (powder) generated during cutting more thorough, and ensure the spraying and cleaning effect.

[0011] As a preferred, the connecting plate is upwardly inclined, and the nozzle of the shower head is inclined upwardly and faces the middle area of the box body. This is beneficial to the water column sprayed from the shower head to face the appropriate position of the cutting rod, thereby improving the spraying and cleaning effect.

[0012] As a preferred, the shower heads on each side are uniformly and evenly arranged, and the nozzles are arranged in parallel. This is beneficial to make each cutting seam be sprayed by the shower head, and beneficial to further improve the spraying and cleaning effect and clean the cutting pieces (powder) more thoroughly.

[0013] As preferred, at least one overflow hole is arranged on the end wall of the box body. The arrangement of the overflow hole enables the waste water from the spray cleaning to overflow from the overflow hole, and the overflow hole is arranged at the corresponding position of the upper part of the box body, so that the box body can accommodate a certain amount of spray liquid, and the cutting rod can be repeatedly soaked in the spray liquid during the up-down movement of the cutting rod, which is also beneficial to improve the cleaning effect of the cutting generated fragments (powder), thereby further improving the cutting quality of the cutting rod and the service life of the diamond wire.

[0014] As preferred, the upper end of the two sides of the box body is provided with an everted structure, so that the upper end of the box body is in the shape of a trumpet mouth. The upper end of the box body in the shape of a trumpet mouth is beneficial to the smooth entry and exit of the cutting rod into the box body, thereby also being beneficial to ensure the quality of the cutting rod to prevent damage caused by collision.

[0015] The second technical subject of the utility model relates to a slicing machine applying the fragment receiving box with spraying, which comprises a first wire roller and a second wire roller arranged above, and a third wire roller arranged below, wherein the first wire roller, the second wire roller and the third wire roller are arranged in an inverted triangle shape, characterized in that a fragment receiving box is arranged in the surrounding area of the first wire roller, the second wire roller and the third wire roller, the fragment receiving box is the aforementioned fragment receiving box with spraying, two ends of the fragment receiving box are provided with mounting limiting structures, the mounting limiting structures are matched with corresponding structures on the slicing machine, and the two sides of the box body are respectively matched with the inner sides of the first wire roller and the second wire roller. Through the technical scheme, the spray head sprays the cutting rod to remove the fragments (powder) generated during cutting, prevents the adhered fragments (or powder) from adversely affecting the cutting piece, is beneficial to improving the cutting yield of the cutting piece, prevents the diamond wire from being broken, is beneficial to improving the service life of the diamond wire, is also beneficial to the promotion of the thinning of the diamond wire, thereby being beneficial to meeting the demand for thinning of the cutting piece, and further being beneficial to improving the working efficiency of the slicing machine.

[0016] The utility model has the beneficial effect that: 1, through the spray head to the cutting rod, remove the fragment (powder) of cutting, prevent the adverse effect of adhering fragment (or powder) to cutting piece, it is favorable to improve the cutting yield of cutting piece, and be used to prevent the wire breakage of diamond, it is favorable to improve the service life of diamond, also be favorable to the promotion of diamond thin wire, thereby it is favorable to meet the demand of cutting piece thin sheet. 2, the setting of the outer convex structure is used for increasing the installation space of the spray head, makes the spray head set in the box body inside smoothly, can avoid the up and down movement path of the cutting rod when cutting, can also spray the cutting rod smoothly, the fragment (powder) of cutting is sprayed from the cutting rod and falls into the box body. 3, the outer convex structure is arranged at the bottom position of the two sides of the box body respectively, the overall structure of the box body is more reasonable, more convenient assembly, avoids the installation position of the first wire roller and the second wire roller on the cutting machine, avoids the up and down movement path of the cutting rod. 4, the setting of the connecting plate makes installation more convenient, and the specific setting mode of the plurality of spray heads is favorable to improve the spray cleaning effect. 5, the upper end of the box body is trumpet mouth shape, it is favorable to the cutting rod to go in and out the box body smoothly, avoids the collision, thereby also favorable to ensure the quality of the cutting rod, prevents the damage of knocking. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective structure schematic view of the fragment receiving box related to the utility model.

[0018] Figure 2 It is a structure schematic view of the fragment receiving box related to the utility model.

[0019] Figure 3 It is a sectional structure schematic view of the fragment receiving box related to the utility model.

[0020] Figure 4 It is a partial structure schematic view of the cutting machine related to the utility model.

[0021] In the drawing: 1, box body;2, spray head;3, outer convex structure;4, connecting plate;5, overflow hole;6, outer turning structure;7, first wire roller;8, second wire roller;9, third wire roller;10, installation limiting structure;11, diamond wire;12, cutting rod. DETAILED DESCRIPTION

[0022] The technical scheme of the utility model will be further specifically explained below by examples and in conjunction with the drawings.

[0023] Example 1: the technical scheme of the first technical subject related to the utility model: a fragment receiving box with spray, comprising box body 1;

[0024] The technical scheme is different from the prior art in that the upper part of the box body 1 is open, a plurality of spray heads 2 are arranged in the box body 1, and the spray heads 2 are directed to the middle space of the box body 1 and used for spraying the cutting rod 12 to prevent cutting debris or powder from adhering to the cutting plate.

[0025] In the technical scheme, the spray heads 2 spray the cutting rod 12 to remove the cutting debris (powder) generated during the cutting of the cutting rod 12 and adhere to the cutting rod 12, so that the cutting rod 12 as a whole is subjected to a relatively uniform cutting force during the cutting, thereby improving the cutting yield of the cutting piece, preventing the diamond wire 11 from being broken, prolonging the service life of the diamond wire 11, promoting the thinning of the diamond wire 11, and meeting the demand for thinning of the cutting piece.

[0026] Further improvement and supplement to the above technical scheme are as follows:

[0027] In actual application, the two sides of the box body 1 are provided with outward protruding structures 3 for increasing the space of the corresponding positions in the box body 1, and the spray heads 2 are arranged at the corresponding positions in the box body 1 to avoid the cutting rod 12. Since the interval distance between the first wire roller 7 and the second wire roller 8 in the cutting machine is fixed, the outward protruding structures 3 are arranged at the two sides of the box body 1 to increase the installation space of the spray heads 2, so that the spray heads 2 are smoothly arranged in the box body 1 and can avoid the up-down movement path of the cutting rod 12 during the cutting and smoothly spray the cutting rod 12 to spray the cutting debris (powder) generated during the cutting from the cutting rod 12 and drop into the box body 1.

[0028] In actual application, the outward protruding structures 3 are respectively arranged at the bottom positions of the two sides of the box body 1. In order to make the overall structure of the box body 1 more reasonable and facilitate assembly, the outward protruding structures 3 are respectively arranged at the bottom positions of the two sides of the box body 1 to avoid the installation positions of the first wire roller 7 and the second wire roller 8 on the cutting machine and the up-down movement path of the cutting rod 12.

[0029] In actual application, the cross section of the outward protruding structure 3 is in a triangular structure with a small outer end and a large inner end. The specific shape of the outward protruding structure 3 is beneficial to making the structure of the box body 1 more reasonable, beneficial to making the box body 1 have better strength, and beneficial to the spray heads 2 to better spray the cutting rod 12, improving the spraying and cleaning effect, ensuring the cutting quality of the cutting rod 12, and preventing the diamond wire 11 from being broken.

[0030] In practical application, the outer convex structure 3 is long strip-shaped, which is arranged along the length direction of the box body 1, and the inner end part of the outer convex structure 3 is provided with a connecting plate 4, and the spray head 2 is arranged on the connecting plate 4. The arrangement of the connecting plate 4 is favorable for more efficient and more stable installation of each spray head 2, and is favorable for adjustment of the position of the spray head 2, can more efficiently clean the cutting generated fragments (powder), makes the cutting generated fragments (powder) flush more thoroughly, and ensures the spray cleaning effect.

[0031] In practical application, the connecting plate 4 is arranged upwardly inclined, so that the nozzle of the spray head 2 is directed to the middle area of the box body 1 and is inclined upwardly. This is favorable for the water column sprayed from the spray head 2 to be directed to the appropriate position of the cutting rod 12, so as to achieve the spray cleaning effect.

[0032] In practical application, the spray heads 2 on each side are uniformly and evenly arranged, and the nozzles are arranged in parallel. This is favorable for each cutting seam to be sprayed by the spray head 2, and is favorable for further improvement of the spray cleaning effect and more thorough cleaning of the cutting generated fragments (powder).

[0033] In practical application, at least one overflow hole 5 is arranged on the end wall of the box body 1. The arrangement of the overflow hole 5 makes the waste water cleaned by the spray to overflow from the overflow hole 5, and the overflow hole 5 is arranged at the corresponding position of the upper part of the box body 1, so that the box body 1 can contain a certain amount of spray liquid, and the cutting rod 12 can be repeatedly soaked in the spray liquid during the up-down movement of the cutting rod 12, which is also favorable for improvement of the effect of cleaning the cutting generated fragments (powder), so as to further improve the cutting quality of the cutting rod 12 and the service life of the diamond wire 11.

[0034] In practical application, the overflow hole 5 is arranged in several rows, and each row has a plurality of overflow holes.

[0035] In practical application, the upper end of the two sides of the box body 1 is provided with an outward turning structure 6, so that the upper end of the box body 1 is trumpet-shaped. The trumpet-shaped upper end of the box body 1 is favorable for smooth entry and exit of the cutting rod 12 into the box body 1, avoids collision, and thus is also favorable for ensuring the quality of the cutting rod 12 to prevent damage caused by collision.

[0036] Embodiment 2: The technical scheme of the second technical subject of the utility model:

[0037] The application discloses a slicing machine with a fragment receiving box with a spray, which comprises a first wire roller 7 and a second wire roller 8 arranged above, and a third wire roller 9 arranged below, wherein the first wire roller 7, the second wire roller 8 and the third wire roller 9 are arranged in an inverted triangular shape, and the first wire roller 7, the second wire roller 8 and the third wire roller 9 are arranged in the surrounding area of the fragment receiving box.

[0038] In the embodiment, the first, second and third in the first wire roller 7, the second wire roller 8 and the third wire roller 9 are only used for indicating the positional relationship, and do not represent the importance.

[0039] The fragment receiving box is the fragment receiving box with spraying described in embodiment 1, two ends of the fragment receiving box are provided with mounting limiting structures 10, the mounting limiting structures 10 are matched with corresponding structures on the slicing machine, and the two sides of the box body 1 are matched with the inner sides of the first wire roller 7 and the second wire roller 8 respectively.

[0040] For the technical scheme, the spraying head 2 sprays the cutting rod 12, removes the fragments (powder) generated in cutting, prevents the adhered fragments (or powder) from adversely affecting the cutting disc, is beneficial to improve the cutting yield of the cutting disc, and is used for preventing the diamond wire 11 from breaking, is beneficial to improve the service life of the diamond wire 11, is also beneficial to promote the thinning of the diamond wire 11, thereby is beneficial to meet the slicing demand of the cutting disc, and is further beneficial to improve the working efficiency of the slicing machine.

[0041] In the embodiment, in actual application, the mounting limiting structure 10 is a frame-shaped protruding structure.

[0042] The above only describes the preferred embodiments of the utility model, and does not limit the utility model. In the above embodiment, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A debris receiving box with spray function, comprising a box body (1), characterized in that... The box (1) has an open top and several spray heads (2) are arranged inside the box (1). The spray heads (2) face the central space of the box (1) and are used to spray the cutting rod (12) to prevent cutting fragments or powder from sticking to the cutting plate.

2. The debris receiving box with spray function according to claim 1, characterized in that... The box body (1) is provided with protruding structures (3) on both sides to increase the space of the corresponding position inside the box body (1). The spray head (2) is provided in the corresponding position inside the box body (1) so that the spray head (2) avoids the cutting rod (12).

3. The debris receiving box with spray function according to claim 2, characterized in that... The convex structures (3) are located at the bottom of both sides of the box body (1).

4. The debris receiving box with spray function according to claim 3, characterized in that... The cross-section of the convex structure (3) is a triangular structure with a smaller outer end and a larger inner end.

5. The debris receiving box with spray function according to claim 4, characterized in that... The protruding structure (3) is elongated and is arranged along the length of the box (1). A connecting plate (4) is provided at the inner port of the protruding structure (3), and the spray head (2) is arranged on the connecting plate (4).

6. The debris receiving box with spray function according to claim 5, characterized in that... The connecting plate (4) is inclined upward so that the nozzle of the spray head (2) faces the middle area of ​​the box (1) and is inclined upward.

7. The debris receiving box with spray function according to claim 6, characterized in that... The spray heads (2) on each side are evenly spaced and the nozzles are arranged in parallel.

8. The debris receiving box with spray function according to any one of claims 1-7, characterized in that... At least one overflow hole (5) is provided on the end wall of the box (1).

9. The debris receiving box with spray function according to any one of claims 1-7, characterized in that... The upper ends of both sides of the box (1) are provided with outward-folding structures (6), so that the upper end of the box (1) is in the shape of a trumpet.

10. A slicer employing a fragment receiving box with spray, comprising a first guide roller (7) and a second guide roller (8) arranged above, and a third guide roller (9) arranged below, wherein the first guide roller (7), the second guide roller (8), and the third guide roller (9) are arranged in an inverted triangle, characterized in that... A fragment receiving box is provided in the area surrounded by the first guide roller (7), the second guide roller (8) and the third guide roller (9). The fragment receiving box is a fragment receiving box with spray as described in any one of claims 1-9. The two ends of the fragment receiving box are provided with installation limiting structures (10). The installation limiting structures (10) cooperate with the corresponding structures on the slicer. The two sides of the box body (1) are respectively adapted to the inner sides of the first guide roller (7) and the second guide roller (8).