Induction bottle separating mechanism

Abstract

The utility model discloses an induction bottle separating mechanism which comprises a fixing support, one end of the fixing support can adjust the front-back depth position on a machine frame, the other end of the fixing support is provided with a fixing plate capable of adjusting the height position, and a rotating block is arranged on the fixing plate in a pivot mode. The two ends of the rotating block are located on the two sides of the pivot position respectively, one end of the rotating block is exposed above the fixing plate and provided with a roller, the other end of the rotating block is provided with an induction plate, the fixing plate is provided with an induction switch corresponding to the induction plate, and a reset elastic assembly is arranged between the rotating block and the fixing plate. The induction switch and the reset elastic assembly are distributed on the two sides of the induction plate. The bottle separating and sensing device is simple in structure, convenient to manufacture, easy to install, small in occupied space, cost-saving, reliable to use and capable of achieving rapid bottle separating and sensing.

Description

Technical Field

[0001] This utility model belongs to the field of filling equipment and relates to an induction bottle separating mechanism. Background Technology

[0002] In modern production processes, filling equipment plays a crucial role in the efficient production of products. Among them, the bottle-separating mechanism, as a core component of the filling equipment, directly affects the success or failure of the entire filling process.

[0003] The main function of the bottle-separating mechanism is to automatically arrange the bottles according to the number of filling heads before filling, so that the products can be filled in large quantities smoothly. However, the existing bottle-separating mechanisms are large in size, complex in structure, and not adaptable, and cannot meet the needs of different types of filling production lines. At the same time, when malfunctions occur, they cannot be handled in time, resulting in bottle squeezing and pressing, which affects the smooth progress of the entire filling process and thus reduces the filling quality.

[0004] Therefore, it is necessary to improve existing technologies to overcome their shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide an induction bottle-splitting mechanism that solves at least one technical problem in the background art through structural improvements.

[0006] The objective of this utility model is achieved through the following technical solution:

[0007] A sensor-operated bottle-separating mechanism includes a fixed support. One end of the fixed support is adjustable for its forward and backward depth on a frame. The other end of the fixed support is provided with a fixed plate that is adjustable for its height. A rotating block is pivotally mounted on the fixed plate. The two ends of the rotating block are located on opposite sides of the pivot position. One end of the rotating block is exposed above the fixed plate and has a roller mounted thereon. The other end has a sensor plate. A sensor switch corresponding to the sensor plate is provided on the fixed plate. A reset elastic component is provided between the rotating block and the fixed plate. The sensor switch and the reset elastic component are distributed on both sides of the sensor plate.

[0008] As a further improvement of one embodiment of the present utility model, the fixed bracket is composed of a first side plate and a second side plate that are bent at 90 degrees. The first side plate is provided with a first sliding groove for adjusting the installation depth of the fixed bracket, and the second side plate is provided with a positioning hole for positioning the fixed plate.

[0009] As a further improvement of one embodiment of the present invention, the number of the first sliding grooves is two and they are symmetrically distributed along the center line of the fixed bracket, and the number of the positioning holes is two sets and they are symmetrically distributed along the center line of the fixed bracket.

[0010] As a further improvement of one embodiment of the present invention, the fixing plate is provided with a second sliding groove adapted to the positioning hole, and the second sliding groove and the positioning hole are locked together by bolts.

[0011] As a further improvement of one embodiment of the present invention, a reinforcing plate is provided between the first side plate and the second side plate.

[0012] As a further improvement of one embodiment of the present invention, the roller is a nylon roller.

[0013] As a further improvement of one embodiment of the present invention, the reset elastic component consists of a first positioning post fixed on the rotating block, a second positioning post fixed on the fixing plate, and a spring, wherein one end of the spring is fixed on the first positioning post and the other end is fixed on the second positioning post.

[0014] As a further improvement of one embodiment of the present invention, the fixing plate is provided with positioning bolts that limit the swing position of the rotating block.

[0015] As a further improvement of one embodiment of the present invention, the rotating block is composed of a first rotating arm and a second rotating arm, the first rotating arm and the second rotating arm are distributed at an obtuse angle and a pivot hole is provided at the connection between them, a rotating shaft is provided in the pivot hole, and the lower end of the rotating shaft is connected to the fixed plate.

[0016] The above technical solution has the following advantages: it has a simple structure, is easy to manufacture and install, occupies little space and saves costs, is reliable in use, and can realize rapid bottle separation and sensing. Attached Figure Description

[0017] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0019] Figure 1A three-dimensional structural diagram of this utility model.

[0020] Figure 2 A schematic diagram of the fixed bracket and reinforcing plate structure provided by this utility model.

[0021] Figure 3 This is a partial structural schematic diagram of the present invention.

[0022] Figure 4 A schematic diagram of the rotating block structure provided by this utility model.

[0023] In the picture:

[0024] 1-Roller;

[0025] 2-Rotating block; 21-First rotating arm; 22-Second rotating arm; 23-Pivot hole;

[0026] 3- Rotation axis;

[0027] 4-Fixing plate; 41-Second slide groove;

[0028] 5-Induction switch;

[0029] 6-Induction plate;

[0030] 7-Reset elastic component; 71-First positioning post; 72-Spring; 73-Second positioning post;

[0031] 8-Fixed bracket; 81-First side plate; 82-Second side plate; 83-Reinforcing plate; 84-First slide groove; 85-Positioning hole. Detailed Implementation

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0034] In this utility model, unless otherwise stated, directional terms such as "upper," "lower," "top," and "bottom" are generally used in relation to the direction shown in the accompanying drawings, or in relation to the vertical, perpendicular, or gravitational direction of the component itself; similarly, for ease of understanding and description, "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model. Example

[0035] See Figures 1-4As shown, an induction bottle-separating mechanism includes a fixed bracket 8. One end of the fixed bracket 8 is adjustable in its front and rear depth positions on a frame, which is the frame of a bottling production line. The fixed bracket 8 can be adjusted in its front and rear positions according to actual production needs to achieve different depth positions. A fixed plate 4 is provided at the other end of the fixed bracket 8, and its height is adjustable. A rotating block 2 is pivotally mounted on the fixed plate 4, and the rotating block 2, like a seesaw, has its two ends located on either side of the pivot position. One end of the rotating block 2 is exposed above the fixed plate 4 and has a roller 1 mounted thereon; the other end has an induction plate 6 mounted on it. A sensor switch 5 corresponding to the induction plate 6 is provided on the fixed plate 4. A reset elastic component 7 is provided between the rotating block 2 and the fixed plate 4. The sensor switch 5 and the reset elastic component 7 are distributed on both sides of the induction plate 6, ensuring the rationality and stability of the mechanism's sensing and reset functions, thereby achieving precise bottle-separating operation.

[0036] The fixed bracket 8 consists of a first side plate 81 and a second side plate 82 bent at 90 degrees. This structural design provides a stable support structure for the induction bottle-separating mechanism. Two first sliding grooves 84, symmetrically distributed along the center line of the fixed bracket 8, are provided on the first side plate 81 for adjusting the installation depth of the fixed bracket 8. In practical applications, by installing suitable bolts on the frame, passing the bolts through the first sliding grooves 84, and tightening nuts, the depth of the fixed bracket 8 can be changed by adjusting the position of the nuts within the grooves, thus meeting the bottle-separating and induction requirements for products of different heights.

[0037] The second side plate 82 has two sets of positioning holes 85 symmetrically distributed along the center line of the fixed bracket 8, used to position the fixed plate 4. The fixed plate 4 has a second sliding groove 41 that matches the positioning holes 85. Bolts are passed through the second sliding groove 41 and locked into the positioning holes 85, thus fixing the fixed plate 4 in place on the fixed bracket 8. This installation method is simple and stable. Alternatively, pins can be used in conjunction with the positioning holes and sliding grooves to achieve the same stable connection, providing a fundamental guarantee for the subsequent functions of the induction bottle-separating mechanism. The application of the second sliding groove 41 enables the separation and sensing of products of different diameters.

[0038] In this embodiment, roller 1 is a nylon roller. Nylon material has excellent wear resistance and self-lubricating properties, which can effectively reduce frictional wear between the roller and the bottle body and extend the service life of the roller. Of course, in addition to nylon rollers, rollers made of engineering plastic materials with similar wear resistance and low friction properties can also be selected for roller 1 to ensure the stable operation of the bottle separating mechanism while meeting the needs of different scenarios.

[0039] In this embodiment, a reinforcing plate 83 is provided between the first side plate 81 and the second side plate 82, which can effectively enhance the overall strength and stability of the fixed bracket 8. The reinforcing plate 83 can be fixed by welding or bolt connection.

[0040] The reset elastic component 7 in this embodiment mainly consists of a first positioning post 71 fixed on the rotating block 2, a second positioning post 73 fixed on the fixing plate 4, and a spring 72. The two ends of the spring 72 are securely connected to the first positioning post 71 and the second positioning post 73, respectively. The elastic deformation of the spring 72 provides the reset force for the rotating block 2. In actual connection, the spring 72 can be connected to the positioning post using hooks or fixed by welding.

[0041] To limit the swing position of the rotating block 2, a positioning bolt 9 is also provided on the fixing plate 4, thereby limiting the maximum swing angle of the rotating block 2. In actual installation, the positioning bolt 9 can also be replaced by a positioning pin, which is inserted into the preset positioning holes of the fixing plate 4 and the rotating block 2 to achieve the same position limiting function.

[0042] In this embodiment, the rotating block 2 consists of a first rotating arm 21 and a second rotating arm 22, which are distributed at an obtuse angle. A pivot hole 23 is provided at the junction of the first rotating arm 21 and the second rotating arm 22, and a rotating shaft 3 is provided in the pivot hole 23. The lower end of the rotating shaft 3 is externally threaded, and the corresponding fixing plate 4 is provided with a threaded hole, so that the rotating shaft 3 is threadedly connected to the fixing plate 4, thereby fixing the position of both.

[0043] In this invention, the rotating block 2 rotates flexibly around the rotating shaft 3. One end of the rotating block 2 has a sensing plate 6 that works in conjunction with a sensor switch 5 on the fixed plate. When the bottle pushes the rotating block 2 to a specific position, the sensing plate 6 triggers the sensor switch 5. The sensor switch 5 is connected to the backend control system, which receives the number of times the sensor switch 5 is activated to determine the bottle separation status on the conveyor belt. A spring 72 is connected between the rotating block 2 and the fixed plate 4. When the rotating block 2 rotates due to external force, the elastic potential energy of the spring 72 quickly resets it, preparing it for the next sensing operation.

[0044] The induction bottle-splitting mechanism of this utility model has a simple structure, is easy to manufacture and install, occupies little space and saves costs, is reliable in use, and can realize rapid bottle splitting and sensing.

[0045] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0046] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0047] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sensor-operated bottle-separating mechanism, characterized in that: The device includes a fixed bracket, one end of which is adjustable for its forward and backward depth on the frame. The other end of the fixed bracket is equipped with a fixed plate that is adjustable for its height. A rotating block is pivotally mounted on the fixed plate, with its two ends located on either side of the pivot position. One end of the rotating block is exposed above the fixed plate and has a roller mounted thereon, while the other end has a sensing plate mounted thereon. A sensor switch corresponding to the sensing plate is mounted on the fixed plate. A reset elastic component is provided between the rotating block and the fixed plate. The sensor switch and the reset elastic component are distributed on both sides of the sensing plate.

2. The induction bottle-separating mechanism according to claim 1, characterized in that: The fixed bracket consists of a first side plate and a second side plate that are bent at 90 degrees. The first side plate is provided with a first sliding groove for adjusting the installation depth of the fixed bracket, and the second side plate is provided with a positioning hole for positioning the fixed plate.

3. The induction bottle-separating mechanism according to claim 2, characterized in that: The number of the first sliding grooves is two and they are symmetrically distributed along the center line of the fixed bracket, and the number of the positioning holes is two sets and they are symmetrically distributed along the center line of the fixed bracket.

4. The induction bottle-separating mechanism according to claim 2, characterized in that: The fixing plate is provided with a second sliding groove that matches the positioning hole, and the second sliding groove is locked to the positioning hole by bolts.

5. The induction bottle-separating mechanism according to any one of claims 2 to 4, characterized in that: A reinforcing plate is provided between the first side plate and the second side plate.

6. The induction bottle-separating mechanism according to claim 1, characterized in that: The roller is a nylon roller.

7. The induction bottle-separating mechanism according to claim 1, characterized in that: The reset elastic component consists of a first positioning post fixed on the rotating block, a second positioning post fixed on the fixed plate, and a spring. One end of the spring is fixed on the first positioning post, and the other end is fixed on the second positioning post.

8. The induction bottle-separating mechanism according to claim 7, characterized in that: The fixed plate is provided with positioning bolts that limit the swing position of the rotating block.

9. The induction bottle-separating mechanism according to claim 7, characterized in that: The rotating block consists of a first rotating arm and a second rotating arm. The first rotating arm and the second rotating arm are distributed at an obtuse angle, and a pivot hole is provided at the joint between them. A rotating shaft is provided in the pivot hole, and the lower end of the rotating shaft is connected to a fixed plate.

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