Multi-station switching conveying device for steel pipes
By designing a multi-station switching conveyor for steel pipes, and employing a frame, conveyor roller assembly, and flip-plate drive mechanism, flexible switching and continuous conveying of steel pipes between multiple stations were achieved, solving the problem of production line downtime and improving production efficiency and flexibility.
Patent Information
- Application Number
- CN202520227274.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Existing steel pipe production lines stop operating entirely when equipment malfunctions or is suspended, resulting in low production efficiency and resource waste. Furthermore, traditional material-turning equipment occupies a large space and is costly.
Design a multi-station switching conveying device for steel pipes, which adopts a frame, conveying roller assembly, flip-plate drive mechanism and linkage transmission mechanism to realize flexible switching and continuous conveying of steel pipes between multiple stations. The conveying path of the steel pipes is controlled by the rotation of the flip-plate.
It enables flexible conveying of steel pipes without stopping the production line, improving the continuity and efficiency of the production line, avoiding production line downtime, and reducing equipment space occupation and costs.
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Figure CN223659189U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of steel pipe multi-station switching conveying device, belong to steel pipe production technical field. BACKGROUND
[0002] At present, in steel pipe production line, steel pipe needs to be conveyed to sawing mechanism for sawing after blanking process. In traditional process, when the equipment of a certain station fails or needs to be suspended, the whole production line is often stopped due to lack of flexible conveying mechanism. This situation not only affects production efficiency, but also causes resource waste.
[0003] After searching the prior art, it is found that the Chinese patent with publication number CN208728781U discloses a bearing steel pipe head tail automatic device. In the patent, a turnover plate is used to convey the steel pipe from a feeding rack to a first station, and then the steel pipe is conveyed from the first station to an intermediate rack using the turnover plate, and then the steel pipe is conveyed from the intermediate rack to a second station using the turnover plate, and then the steel pipe is conveyed from the second station to a discharging rack using the turnover plate. It is found that the device occupies a large space and the steel pipe needs to be turned over multiple times during transmission between stations, which increases the cost of equipment. SUMMARY
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a steel pipe multi-station switching conveying device, which can realize flexible conveying of steel pipe without stopping the production line, avoid the problem of stopping the whole production line when the equipment fails or is not in production, and thus improve the flexibility and continuity of the production line and improve the overall production efficiency.
[0005] To solve the above technical problems, the technical scheme of the utility model is as follows: a steel pipe multi-station switching conveying device, comprising:
[0006] A rack, the rack comprises a plurality of support beams arranged in parallel along the longitudinal direction, an inclined conveying track is arranged on the support beams, a first notch and a first step are arranged in the middle of the rack along the steel pipe conveying direction, a first station extending along the longitudinal direction is arranged at the first notch, and a second station extending along the longitudinal direction is arranged at the first step;
[0007] At least one first conveying roller assembly, the first conveying roller assembly is arranged at the first notch, and the conveying surface of the first conveying roller assembly is lower than the conveying surface of the conveying track of the rack at the first notch;
[0008] A first station turnover plate driving mechanism, the first station turnover plate driving mechanism is arranged at the first notch and staggered with the first conveying roller assembly, a first station turnover plate is arranged on the first station turnover plate driving mechanism, and the first station turnover plate driving mechanism is adapted to drive the first station turnover plate to rotate reciprocally about its axis.
[0009] The upper surface of the first station flap is provided with an inclined surface connected with the conveying track of the support beam, and the first station flap is adapted to rotate to a blocking position under the drive of the first station flap drive mechanism to block the movement of the steel pipe on the conveying track, or rotate to a lifting position to lift the steel pipe to continue the conveying of the conveying track of the rack, or rotate to a dropping position to drop the steel pipe onto the first conveying roller assembly.
[0010] A second station flap drive mechanism is provided at the first step, and a second station flap is provided on the second station flap drive mechanism, and the second station flap drive mechanism is adapted to drive the second station flap to reciprocatingly rotate about its axis.
[0011] The upper surface of the second station flap is provided with an inclined surface connected with the conveying track of the support beam, and the second station flap is adapted to rotate to a blocking position under the drive of the second station flap drive mechanism to block the movement of the steel pipe on the conveying track, or rotate to a lifting position to lift the steel pipe to continue the conveying of the conveying track of the rack.
[0012] Further, a specific structure of a first station flap is provided, the first station flap is hingedly connected in the middle of the rack, one end of the first station flap extends downward to form a hinged transmission arm, and the other end forms a load plate portion, and the inclined surface is provided on the load plate portion.
[0013] Further, the second station flap has the same structure as the first station flap.
[0014] Further, a specific structure of a first station flap drive mechanism is provided, the first station flap drive mechanism comprises:
[0015] A telescopic drive source is hingedly connected to the rack, and the telescopic drive source is provided with a telescopic rod, and the telescopic rod is hingedly connected to the hinged transmission arm of the first station flap close to the telescopic drive source.
[0016] Further, a specific structure of a link transmission mechanism is provided, and the first station flap drive mechanism further comprises a link transmission mechanism, and the link transmission mechanism comprises:
[0017] A connecting rod is hingedly connected between the hinged transmission arms of two adjacent first station flaps.
[0018] The telescopic drive source is adapted to synchronously reciprocatingly rotate the connecting rod and the plurality of first station flaps hingedly connected to the connecting rod through the first station flap close to the telescopic drive source.
[0019] Further, the second station flap driving mechanism is structurally identical to the first station flap driving mechanism.
[0020] Further, a specific type of the telescopic driving source is provided, which is a double-stroke cylinder.
[0021] Further, the first conveying roller assembly comprises:
[0022] A first driving source is fixedly installed on the rack;
[0023] A first conveying roller is rotatably installed on the rack, and one end of the first conveying roller is in transmission connection with an output shaft of the first driving source.
[0024] Further, a specific type of the first driving source is provided, which is an electric motor.
[0025] Further, the two ends of the first conveying roller are respectively provided with limiting convex rings.
[0026] Further, the steel pipe multi-station switching conveying device further comprises a steel pipe gang saw mechanism, which is arranged on one side of the first station.
[0027] By adopting the above technical scheme, the utility model has the following beneficial effects:
[0028] In the utility model, under the drive of the first station flap driving mechanism, the first station flap can rotate between the lowered position, the lifted position and the blocking position according to production needs. Specifically, when the first station starts production, the first station flap is driven to rotate to the lowered position, so that the steel pipe falls into the first conveying roller assembly for conveying. When the first station needs to be overhauled or the tooling needs to be replaced, the first station flap can be lifted to the lifted position to serve as a transition conveying track, ensuring the continuous transportation of the steel pipe. When the first station needs to pause production or is in use, the first station flap rotates to the blocking position to block the movement of the steel pipe on the conveying track, realizing the control of the steel pipe conveying and ensuring the uninterrupted production process.
[0029] In addition, through the cooperation of the first station flap driving mechanism and the second station flap driving mechanism, the steel pipe can realize synchronous production in multiple stations. When the first station produces, the first station flap driving mechanism can convey the steel pipe from the first station to the second station, realizing the switching between stations and improving the flexibility of the production line. Through the connecting rod transmission mechanism, multiple first station flaps or multiple second station flaps can act synchronously.
[0030] In summary, the steel pipe conveying efficiency is improved, the production line shutdown problem caused by equipment failure or production suspension is avoided, efficient and continuous steel pipe conveying is realized, and production efficiency and production line flexibility are improved. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a structure schematic view of the steel pipe multi-station switching conveying device of the utility model;
[0032] Figure 2 It is a structure schematic view of the first station of the steel pipe multi-station switching conveying device of the utility model;
[0033] Figure 3 It is a bottom view of the first station of the steel pipe multi-station switching conveying device of the utility model;
[0034] Figure 4 It is a structure schematic view of the first conveying roller assembly of the steel pipe multi-station switching conveying device of the utility model. DETAILED DESCRIPTION
[0035] In order to make the content of the utility model more easily be clearly understood, the utility model is further explained in detail below according to specific embodiment and combining with the drawings.
[0036] As Figures 1-4 Indicated, a kind of steel pipe multi-station switching conveying device, comprising:
[0037] rack 1, rack 1 includes multiple support beams arranged in longitudinal direction parallel, and support beam is equipped with the conveying track of inclined arrangement, and the middle part of rack 1 is equipped with the first notch and the first step of sequentially being arranged along steel pipe conveying direction, and first notch is equipped with the first station extending in longitudinal direction, and first step is equipped with the second station extending in longitudinal direction;
[0038] a group of first conveying roller assembly 2, first conveying roller assembly 2 is arranged at first notch, and the conveying surface of first conveying roller assembly 2 is lower than the conveying surface of the conveying track of rack 1 at first notch;
[0039] first station flap drive mechanism 3, first station flap drive mechanism 3 is arranged at first notch and is arranged staggeredly with first conveying roller assembly 2, and first station flap drive mechanism 3 is equipped with first station flap 31, and first station flap drive mechanism 3 is suitable for driving first station flap 31 reciprocating rotation around its axis;
[0040] The upper surface of the first station turnover plate 31 is provided with an inclined surface connected with the conveying track of the support beam, and the first station turnover plate 31 is adapted to rotate to a blocking position under the drive of the first station turnover plate drive mechanism 3 to block the movement of the steel pipe on the conveying track, or rotate to a lifting position to lift the steel pipe to the conveying track of the rack 1 for continuous conveying, or rotate to a dropping position to drop the steel pipe onto the first conveying roller assembly 2.
[0041] The second station turnover plate drive mechanism 5 is provided at the first step, and the second station turnover plate drive mechanism 5 is provided with a second station turnover plate 51, and the second station turnover plate drive mechanism 5 is adapted to drive the second station turnover plate 51 to rotate reciprocally about its axis.
[0042] The upper surface of the second station turnover plate 51 is provided with an inclined surface connected with the conveying track of the support beam, and the second station turnover plate 51 is adapted to rotate to a blocking position under the drive of the second station turnover plate drive mechanism 5 to block the movement of the steel pipe on the conveying track, or rotate to a lifting position to lift the steel pipe to the conveying track of the rack 1 for continuous conveying.
[0043] In the embodiment, as shown in Figures 1-2 the first station turnover plate 31 can rotate between the dropping position, the lifting position and the blocking position according to production needs under the drive of the first station turnover plate drive mechanism 3. Specifically, when the first station starts production, the first station turnover plate 31 is driven to rotate to the dropping position, so that the steel pipe falls smoothly into the first conveying roller assembly 2 for conveying. When the first station needs to be overhauled or the tooling needs to be replaced, the first station turnover plate 31 can be raised to the lifting position to serve as a transition conveying track, ensuring the continuous transportation of the steel pipe. When the first station needs to pause production or is in use, the first station turnover plate 31 rotates to the blocking position to block the movement of the steel pipe on the conveying track, realizing the control of the steel pipe conveying and ensuring the uninterrupted production process.
[0044] In addition, through the cooperation of the first station turnover plate drive mechanism 3 and the second station turnover plate drive mechanism 5, the steel pipe can realize synchronous production in multiple stations. When the first station is in production, the first station turnover plate drive mechanism 3 can convey the steel pipe from the first station to the second station, realizing the switching between stations.
[0045] In the embodiment, the conveying direction of the steel pipe is transverse, and the longitudinal direction along the length of the steel pipe is longitudinal, and there are seven first conveying roller assemblies 2, including unpowered conveying rollers. Of course, in some embodiments, the number of first conveying roller assemblies 2 is not limited to seven and can be set according to specific needs.
[0046] Specifically, as shown in Figures 1-3As shown in the figure, the first station flap 31 is hinged in the middle on the frame 1, one end of the first station flap 31 extends downward to form a hinged transmission arm 32, the other end forms a bearing plate part, and an inclined surface is arranged on the bearing plate part.
[0047] In the embodiment, as shown in the figure, Figure 2 The angle between the hinged transmission arm 32 and the bearing plate part is less than one hundred and eighty degrees.
[0048] Specifically, as shown in the figure, Figures 1-2 The second station flap 51 is the same structure as the first station flap 31. Specifically, as shown in the figure, Figures 1-3 The first station flap driving mechanism 3 comprises:
[0049] The telescopic driving source 33 is hinged on the frame 1, and the telescopic driving source 33 is provided with a telescopic rod, which is hinged with the hinged transmission arm 32 of the first station flap 31 close to the telescopic driving source 33.
[0050] Specifically, as shown in the figure, Figures 1-3 The first station flap driving mechanism 3 further comprises a connecting rod transmission mechanism, which comprises:
[0051] The hinged transmission arms 32 of two adjacent first station flaps 31 are hinged and connected through the connecting rod 61;
[0052] The telescopic driving source 33 is adapted to drive the connecting rod 61 and the plurality of first station flaps 31 hinged with the connecting rod 61 to reciprocate synchronously through the hinged transmission arm 32 of the first station flap 31 close to the telescopic driving source 33.
[0053] Specifically, as shown in the figure, Figure 3 The telescopic driving source 33 is a double-stroke cylinder.
[0054] In the embodiment, as shown in the figure, Figures 1-3 The first station flap 31 is connected with the frame 1 through the middle hinge point, which serves as a rotation fulcrum to enable the first station flap 31 to rotate around its axis. One end of the first station flap 31 extends to form a hinged transmission arm 32, which is hinged with the telescopic rod of the telescopic driving source 33. The telescopic driving source 33 drives the hinged transmission arm 32 to reciprocate through the telescopic movement of the telescopic rod, thereby realizing the conversion of the first station flap 31 between the lowered position, the lifted position and the blocking position.
[0055] To realize the synchronous rotation of the plurality of first station turn plates 31, the connecting rod transmission mechanism connects the hinged transmission arms 32 of adjacent first station turn plates 31 by connecting rods 61. When the telescopic drive source 33 drives one hinged transmission arm 32, the other hinged transmission arms 32 are driven to move synchronously by the transmission action of the connecting rods 61, so that the plurality of first station turn plates 31 keep synchronous rotation, ensuring the stability of the steel pipe conveying process.
[0056] The telescopic drive source 33 adopts a double-stroke cylinder, and the two strokes of the cylinder correspond to different working positions of the first station turn plate 31 respectively. By controlling the telescopic state of the cylinder, the rotation angle of the first station turn plate 31 is controlled.
[0057] The structure of the second station turn plate driving mechanism 5 is basically the same as that of the first station turn plate driving mechanism 3, and also includes a hinged transmission arm, a connecting rod transmission mechanism and a double-stroke cylinder, which can realize the same rotation control of the second station turn plate 51.
[0058] Specifically, as shown in Figure 1 and Figure 4 , the first conveying roller assembly 2 includes:
[0059] The first drive source 21 is fixedly installed on the rack 1;
[0060] The first conveying roller 22 is rotatably installed on the rack 1, and one end of the first conveying roller 22 is in transmission connection with the output shaft of the first drive source 21.
[0061] Specifically, as shown in Figure 4 , the first drive source 21 is a motor.
[0062] Specifically, as shown in Figure 4 , the two ends of the first conveying roller 22 are respectively provided with limiting convex rings.
[0063] In this embodiment, as shown in Figure 1 and Figure 4 , the first conveying roller assembly 2 is arranged at the first gap for conveying the steel pipe. The first drive source 21 is a motor fixedly installed on the rack 1, and the output shaft of the motor is in transmission connection with one end of the first conveying roller 22. The rotation of the motor drives the first conveying roller 22 to rotate, realizing the conveying function of the steel pipe. The first conveying roller 22 is rotatably installed on the rack 1 by a bearing structure;
[0064] The outer surface of the first conveying roller 22 directly contacts the steel pipe, which is used for bearing the steel pipe and providing conveying power. The two ends of the first conveying roller 22 are provided with limiting convex rings, and the diameter of the limiting convex ring is greater than the outer diameter of the first conveying roller 22. The limiting convex ring guides and limits the steel pipe during the conveying process of the steel pipe, prevents the steel pipe from deviating from the conveying track, and ensures the stability and safety of the conveying process.
[0065] The conveying surface of the first conveying roller assembly 2 is lower than the conveying surface of the conveying runways of the frame 1, forming a height difference. When the first station flap 31 is turned to the lowered position, the steel pipe can be smoothly dropped from the conveying runways into the first conveying roller assembly 2 for conveying.
[0066] Specifically, the multi-station switching conveying device for steel pipes further comprises a steel pipe sawing mechanism (not shown in the figure), which is arranged on one side of the first station.
[0067] In the embodiment, as shown in the figure, Figures 1-2 Figures 1-2 Figures 1-3 Figures 1-3 Figures 1-3 Figure 3 Figures 1-3 Figure 1 Figure 4 Figure 4 The steel pipe sawing mechanism is arranged on one side of the first station and is used for cutting the steel pipe conveyed to the first station. After the steel pipe falls into the first conveying roller assembly 2 through the first station flap 31, the first conveying roller assembly 2 conveys the steel pipe to the steel pipe sawing mechanism for cutting. During the cutting process, the first station flap 31 is kept in the blocking position to prevent new steel pipes from entering the first station. The steel pipe sawing mechanism is a prior art, and the present embodiment will not be described in detail.
[0068] The above specific embodiments further specifically describe the technical problems, technical solutions and beneficial effects solved by the present application. It should be understood that the above description is only for specific embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A multi-station switching conveying device for steel pipes, characterized in that, include: The frame (1) includes multiple support beams arranged in parallel along the longitudinal direction. The support beams are provided with inclined conveying rollers. The middle part of the frame (1) is provided with a first notch and a first step arranged sequentially along the steel pipe conveying direction. The first notch is provided with a first station extending longitudinally, and the first step is provided with a second station extending longitudinally. At least one set of first conveying roller assemblies (2), the first conveying roller assembly (2) is disposed at the first notch, and the conveying surface of the first conveying roller assembly (2) is lower than the conveying surface of the conveying track of the frame (1) at the first notch; The first station flip plate drive mechanism (3) is located at the first notch and is staggered with the first conveying roller assembly (2). The first station flip plate drive mechanism (3) is provided with a first station flip plate (31). The first station flip plate drive mechanism (3) is adapted to drive the first station flip plate (31) to reciprocate around its axis. The upper surface of the first station flip plate (31) is provided with an inclined surface that connects with the conveying roller of the support beam. The first station flip plate (31) is adapted to rotate to the blocking position under the drive of the first station flip plate drive mechanism (3) to block the movement of the steel pipe on the conveying roller, or rotate to the lifting position to lift the steel pipe to the conveying roller of the frame (1) for continued conveying, or rotate to the lowering position to let the steel pipe fall onto the first conveying roller assembly (2). The second station flip plate drive mechanism (5) is located at the first step. The second station flip plate drive mechanism (5) is provided with a second station flip plate (51). The second station flip plate drive mechanism (5) is adapted to drive the second station flip plate (51) to reciprocate around its axis. The upper surface of the second station flip plate (51) is provided with an inclined surface that connects with the conveying roller of the support beam. The second station flip plate (51) is adapted to rotate to the blocking position under the drive of the second station flip plate drive mechanism (5) to block the movement of the steel pipe on the conveying roller, or rotate to the lifting position to lift the steel pipe to the conveying roller of the frame (1) for continued conveying.
2. The multi-station switching conveying device for steel pipes according to claim 1, characterized in that, The first station flip plate (31) is hinged to the frame (1) in the middle. One end of the first station flip plate (31) extends downward to form a hinged transmission arm (32), and the other end forms a bearing plate. The inclined surface is provided on the bearing plate.
3. The multi-station switching conveying device for steel pipes according to claim 2, characterized in that, The second workstation flap (51) has the same structure as the first workstation flap (31).
4. The multi-station switching conveying device for steel pipes according to claim 2, characterized in that, The first station flip-plate drive mechanism (3) includes: Telescopic drive source (33) is hinged to the frame (1). The telescopic drive source (33) is provided with a telescopic rod. The telescopic rod is hinged to the hinged transmission arm (32) of the first station flap (31) near the telescopic drive source (33).
5. The multi-station switching conveying device for steel pipes according to claim 2, characterized in that, The first station flip-plate drive mechanism (3) also includes a linkage transmission mechanism, which includes: The connecting rod (61) is used to hinge the transmission arms (32) of two adjacent first station flaps (31). The telescopic drive source (33) is adapted to drive the connecting rod (61) and a plurality of first station flip plates (31) hinged to the connecting rod (61) to reciprocate synchronously via the hinged transmission arm (32) of the first station flip plate (31) close to the telescopic drive source (33).
6. The multi-station switching conveying device for steel pipes according to claim 2, characterized in that, The second station flip-plate drive mechanism (5) has the same structure as the first station flip-plate drive mechanism (3).
7. The multi-station switching conveying device for steel pipes according to claim 4, characterized in that, The telescopic drive source (33) is a double-stroke cylinder.
8. The multi-station switching conveying device for steel pipes according to claim 1, characterized in that, The first conveyor roller assembly (2) includes: The first drive source (21) is fixedly mounted on the frame (1); The first conveying roller (22) is rotatably mounted on the frame (1), and one end of the first conveying roller (22) is connected to the output shaft of the first drive source (21).
9. The multi-station switching conveying device for steel pipes according to claim 8, characterized in that, The first driving source (21) is a motor.
10. The multi-station switching conveying device for steel pipes according to claim 8, characterized in that, The first conveying roller (22) has limiting protrusions at both ends.
Citation Information
Patent Citations
Bearing steel tube crop end automation equipment
CN208728781U