Membrane material discharging device
The clamping and releasing of the air shaft is achieved by driving the pressure block to flip through a pneumatic device, which solves the problem of low disassembly and assembly efficiency in the structure of the membrane material feeding device, makes membrane material replacement convenient, improves the disassembly and assembly efficiency of the membrane material, and simplifies the operation process of the membrane material feeding device.
Patent Information
- Application Number
- CN202423150848.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing membrane material feeding devices have low disassembly and assembly efficiency when changing membrane materials, and the clamp-type locking structure is difficult to disassemble.
The pressure block is driven by a pneumatic device. The pneumatic device pushes the pressure block to rotate around its axis, thereby clamping and releasing the air shaft. Combined with the hoisting mechanism, the disassembly and assembly process is simplified.
It improves the efficiency of air shaft assembly and disassembly, has a simple structure, is easy to use, and provides fast and stable pneumatic clamping, reducing the difficulty of replacing membrane materials.
Smart Images

Figure CN223659405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of membrane material feeding devices, and in particular to a membrane material feeding device. Background Technology
[0002] Melamine board, also known as melamine-impregnated paper-faced engineered wood, is a decorative board made by soaking paper with different colors or textures in melamine resin adhesive, drying it to a certain degree of curing, and then laying it on the surface of particleboard, moisture-resistant board, medium-density fiberboard, plywood, blockboard, multi-layer board or other hard fiberboard, and then hot-pressing it.
[0003] A film is laid on the surface of the melamine board. During the film laying process, the rolled film needs to be released first and then laid on the surface of the melamine board. This type of structure can be referenced by a CNC large board hot glue wrapping machine disclosed in Chinese Patent Publication No. CN217993516U. It adopts a double unwinding mechanism with double air expansion shafts for air unwinding. The air expansion shafts are inserted into the paper tubes of the cut PVC film, and then air is inflated to fix the PVC film to the air expansion shafts and thus fix it on the equipment. The air expansion shafts are controlled by a magnetic powder brake.
[0004] Existing membrane material feeding devices typically employ a clamp-type locking structure to prevent the air shaft from rotating. The rotating end of the air shaft is fixed by the clamp and screws. However, the clamp-type structure makes disassembly and assembly difficult and inefficient when replacing the membrane material.
[0005] Therefore, existing technologies still need to be improved and developed. Utility Model Content
[0006] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a membrane material feeding device to solve the above problems.
[0007] A membrane material feeding device, comprising:
[0008] frame;
[0009] The feeding assembly includes an air shaft rotatably mounted on the frame for feeding out the film material, a magnetic powder brake fixed to the frame and detachably connected to one end of the air shaft, and the other end of the air shaft is mounted on the frame.
[0010] The locking assembly includes a stop fixed to the frame, a pressure block hinged to the frame at one end, and a pneumatic device hinged to the frame. The output shaft of the pneumatic device is hinged to the pressure block. The pneumatic device can push the swing end of the pressure block so that the pressure block clamps one end of the air shaft into the locking groove formed by the cooperation of the pressure block and the stop.
[0011] The lifting mechanism comprises a lifting beam fixed to the top of the frame, a lifting machine fixed to the lifting beam, a lifting rope driven to be unwound or wound by the lifting machine, a lifting plate connected to the lower end of the lifting rope, and hooks arranged at both ends of the lifting plate and used for hooking the end portions of the inflatable shafts.
[0012] Specifically, the other end of the inflatable shaft is sleeved with a bearing, and the bearing is arranged on the frame.
[0013] Specifically, the film material feeding device further comprises a tension adjusting assembly, the tension adjusting assembly comprises a first conveying roller, a second conveying roller and a third conveying roller which are rotationally arranged on the frame, the first conveying roller, the second conveying roller and the third conveying roller are arranged in a triangular shape, the film material is sequentially wound around the first conveying roller, the second conveying roller and the third conveying roller, the frame is provided with a first waist hole extending along the x direction, and the end portion of the third conveying roller can adjust the position thereof along the x direction along the first waist hole.
[0014] Specifically, the film material feeding device further comprises a lifting adjusting mechanism, the lifting adjusting mechanism comprises a lifting driving device fixed to the frame and a limiting plate connected to the output end of the lifting driving device.
[0015] Specifically, the film material feeding device further comprises a fourth conveying roller rotationally arranged on the frame, the fourth conveying roller is located directly below the third conveying roller, the frame is provided with a second waist hole extending along the x direction, and the end portion of the fourth conveying roller can adjust the position thereof along the x direction along the second waist hole.
[0016] Specifically, the pressing block is provided with a rubber pad at one end of the locking groove.
[0017] Specifically, the pressing block is in an L-shaped structure.
[0018] The film material feeding device has the following beneficial effects:
[0019] The film material feeding device comprises a locking assembly, a pressing block driven by a pneumatic device, and a stop block. The pressing block can realize a flipping action around the rotating shaft thereof. When the inflatable shaft needs to be fixed, the pneumatic device drives the swinging end of the pressing block, so that the pressing block clamps one end of the inflatable shaft in the locking groove formed by the pressing block and the stop block, thereby avoiding the deflection of the inflatable shaft. When the inflatable shaft needs to be disassembled and replaced with a new film material, the pneumatic device pulls the pressing block, so that the pressing block no longer presses the end portion of the inflatable shaft. The pneumatic clamping of the pneumatic device is simple in structure, convenient to use, and improves the disassembly and assembly efficiency of the inflatable shaft. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a perspective view of the film material feeding device of the present application;
[0021] Figure 2 It is Figure 1 It is an enlarged view of part A.
[0022] Figure 3 This is a perspective view of the hoisting mechanism of this application;
[0023] Figure 4 This is a cross-sectional view of the membrane material feeding device of this application.
[0024] The attached figures are labeled as follows: membrane material 62, frame 21, feeding assembly 22, air shaft 221, magnetic powder brake 222, bearing 223, locking assembly 23, stop block 231, pressure block 232, pneumatic device 233, hoisting mechanism 24, lifting beam 241, hoisting plate 242, hook 243, tension adjustment assembly 25, first conveying roller 251, second conveying roller 252, third conveying roller 253, first waist hole 211, lifting adjustment mechanism 26, lifting drive device 261, limit plate 262, fourth conveying roller 27, second waist hole 212, rubber pad 230. Detailed Implementation
[0025] This utility model provides a membrane material feeding device. To make the purpose, technical solution, and effects of this utility model clearer and more explicit, the following describes this utility model in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] Please refer to Figures 1 to 4 This embodiment discloses a membrane material feeding device, including a frame 21;
[0028] The feeding assembly 22 includes an air shaft 221 rotatably mounted on the frame 21 and used to feed out the film material 62, a magnetic powder brake 222 fixed to the frame 21 and detachably connected to one end of the air shaft 221, and the other end of the air shaft 221 is mounted on the frame 21.
[0029] The locking assembly 23 includes a stop 231 fixed to the frame 21, a pressure block 232 hinged to the frame 21 at one end, and a pneumatic device 233 hinged to the frame 21. The output shaft of the pneumatic device 233 is hinged to the pressure block 232. The pneumatic device 233 can push the swing end of the pressure block 232, so that the pressure block 232 clamps one end of the air shaft 221 in the locking groove formed by the cooperation of the pressure block 232 and the stop 231.
[0030] The hoisting mechanism 24 includes a hoisting beam 241 fixed to the top of the frame 21, a crane (not shown in the figure) fixed to the hoisting beam 241, a hoisting rope (not shown in the figure) driven by the crane to be released or wound, a hoisting plate 242 connected to the lower end of the hoisting rope, and a hook 243 provided at both ends of the hoisting plate 242 for hooking the end of the air shaft 221.
[0031] The film feeding device in this embodiment adds a locking component 23. The pressure block 232 is driven by a pneumatic device 233, enabling it to rotate around its axis. When the air shaft 221 needs to be fixed, the pneumatic device 233 pushes the swing end of the pressure block 232, causing the pressure block 232 to clamp one end of the air shaft 221 into the locking groove formed by the pressure block 232 and the stop block 231, preventing the air shaft 221 from shifting. If the air shaft 221 needs to be removed and replaced, it can be replaced with a new one. When the membrane material 62 is in place, the pressure block 232 is pulled by the pneumatic device 233, and the pressure block 232 no longer presses the end of the air shaft 221. The pneumatic clamping by the pneumatic device 233 has a simple structure and is easy to use, which improves the assembly and disassembly efficiency of the air shaft 221. Moreover, the piston of the pneumatic device 233 moves at a relatively fast speed, and it can perform clamping work without the aid of human power. Just press a button, and it can automatically center and clamp the air shaft 221 instantly, and the clamping force is stable and adjustable.
[0032] In addition, this application adds a hoisting mechanism 24, which uses a crane, hoisting plate 242, and hook 243 to hoist and replace the air shaft 221, reducing the difficulty of replacement.
[0033] It should be noted that the surface of the air shaft 221 can protrude after being inflated under high pressure, and the surface quickly retracts after deflating. As long as an air source is available, when it is necessary to lock the rolled film material 62, simply inflate it with an air gun to hold the rolled film material 62 in place. When it is necessary to loosen and unload the material, simply press the switch of the air nozzle by hand to remove it. The operation is simple. The magnetic powder brake 222 can be used with a fully automatic tension controller. It is only necessary to set the required tension for winding and unwinding. The fully automatic tension sensor can detect the tension of winding and unwinding in real time and transmit the detected tension data to the fully automatic tension controller in real time. The current input to the magnetic powder brake 222 is changed in real time according to the tension data to achieve a constant tension.
[0034] like Figure 2As shown, a bearing 223 is sleeved at the end of the air shaft 221, and the bearing 223 is mounted on the frame 21. The pneumatic device 233 can push the swing end of the pressure block 232, so that the pressure block 232 clamps the bearing 223 in the locking groove formed by the cooperation of the pressure block 232 and the stop block 231, thereby locking the air shaft 221. By pushing the pressure block 232 to rotate around its axis, the air shaft 221 can be locked or opened. When locked, the bearing 223 can be clamped in the locking groove formed by the cooperation of the pressure block 232 and the stop block 231. When opened, the air shaft 221 can be disassembled, which is convenient for the air shaft 221 to be reloaded into the roll of film 62.
[0035] Furthermore, the pressing block 232 has an L-shaped structure.
[0036] In addition, to prevent the pressure block 232 from causing wear on the bearing 223 and to increase the friction between the pressure block 232 and the bearing 223, an elastic rubber pad 230 can be added to the pressure block 232.
[0037] Please refer to Figure 4 In this embodiment, the tension adjustment assembly 25 includes a first conveying roller 251, a second conveying roller 252, and a third conveying roller 253 rotatably mounted on the frame 21. The first conveying roller 251, the second conveying roller 252, and the third conveying roller 253 are arranged in a triangular pattern. The film material 62 passes around the first conveying roller 251, the second conveying roller 252, and the third conveying roller 253 in sequence. The frame 21 is provided with a first waist hole 211 extending in the x-direction. The end of the third conveying roller 253 can be adjusted along the first waist hole 211 to adjust its position in the x-direction. By adjusting the position of the third conveying roller 253 in the x-direction, the tension of the film material 62 can be adjusted, making the film material 62 more tightly stretched, avoiding wrinkles in the film material 62, and ensuring the subsequent coating quality of the film material 62.
[0038] Furthermore, the lifting adjustment mechanism 26 includes a lifting drive device 261 fixed to the frame 21 and a limiting plate 262 connected to the output end of the lifting drive device 261; the limiting plate 262 limits the height of the film material 62 to ensure the subsequent coating quality.
[0039] Furthermore, the film material feeding device also includes a fourth conveying roller 27 rotatably mounted on the frame 21. The fourth conveying roller 27 is located directly below the third conveying roller 253. The frame 21 is provided with a second waist hole 212 extending in the x direction. The end of the fourth conveying roller 27 can be adjusted along the x direction along the second waist hole 212. The discharge flatness of the film material 62 is controlled by setting the fourth conveying roller 27, which is a clever structure.
[0040] The preferred embodiments of this utility model have been described in detail above. However, this invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of this invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this invention.
Claims
1. A membrane material feeding device, characterized in that, include: Rack (21); The feeding assembly (22) includes an air shaft (221) rotatably mounted on the frame (21) and used for feeding out the film material (62), a magnetic powder brake (222) fixed to the frame (21) and detachably connected to one end of the air shaft (221), and the other end of the air shaft (221) is mounted on the frame (21). The locking assembly (23) includes a stop (231) fixed to the frame (21), a pressure block (232) hinged to the frame (21) at one end, and a pneumatic device (233) hinged to the frame (21). The output shaft of the pneumatic device (233) is hinged to the pressure block (232). The pneumatic device (233) can push the swing end of the pressure block (232) so that the pressure block (232) clamps one end of the air shaft (221) in the locking groove formed by the cooperation of the pressure block (232) and the stop (231). The hoisting mechanism (24) includes a hoisting beam (241) fixed to the top of the frame (21), a crane fixed to the hoisting beam (241), a hoisting rope driven by the crane to release or retract, a hoisting plate (242) connected to the lower end of the hoisting rope, and hooks (243) provided at both ends of the hoisting plate (242) for hooking the end of the air shaft (221).
2. The membrane material feeding device according to claim 1, characterized in that, The other end of the air shaft (221) is fitted with a bearing (223), which is mounted on the frame (21).
3. The membrane material feeding device according to claim 1, characterized in that, The film feeding device also includes a tension adjustment component (25), which includes a first conveying roller (251), a second conveying roller (252), and a third conveying roller (253) rotatably mounted on the frame (21). The first conveying roller (251), the second conveying roller (252), and the third conveying roller (253) are arranged in a triangular pattern. The film (62) passes through the first conveying roller (251), the second conveying roller (252), and the third conveying roller (253) in sequence. The frame (21) is provided with a first waist hole (211) extending in the x direction. The end of the third conveying roller (253) can be adjusted along the first waist hole (211) to change its position in the x direction.
4. The membrane material feeding device according to claim 1, characterized in that, The film feeding device also includes a lifting adjustment mechanism (26), which includes a lifting drive device (261) fixed to the frame (21) and a limiting plate (262) connected to the output end of the lifting drive device (261).
5. A membrane material feeding device according to claim 3, characterized in that, The film feeding device also includes a fourth conveying roller (27) rotatably mounted on the frame (21). The fourth conveying roller (27) is located directly below the third conveying roller (253). The frame (21) is provided with a second waist hole (212) extending along the x direction. The end of the fourth conveying roller (27) can be adjusted along the x direction along the second waist hole (212).
6. The membrane material feeding device according to claim 1, characterized in that, The pressure block (232) is provided with a rubber pad (230) at the end facing the locking groove.
7. The membrane material feeding device according to claim 1, characterized in that, The pressing block (232) has an L-shaped structure.
Citation Information
Patent Citations
Numerical control large plate hot glue coating machine
CN217993516U