Fermentation bed with adjustable material distribution mechanism

Abstract

The utility model relates to the technical field of fungus inoculation, in particular to a fermentation bed with an adjustable material distribution mechanism, which comprises a fermentation bed main body and a fungus inoculator shell, a scraping plate is hinged in the middle of the fungus inoculator shell, the scraping plate is used for scattering and uniformly laying padding on the fermentation bed main body, an electric push rod is hinged on the upper end face of the scraping plate, and the electric push rod is connected with the fungus inoculator shell. The top end of the electric push rod is hinged to the fungus inoculator shell and used for controlling the slicking plate to rotate and adjust the laying thickness of padding, a main body of the slicking plate is a rectangular plate, the end, facing the fermentation bed main body, of the slicking plate is of an arc-shaped structure and used for slicking the padding laid on the fermentation bed main body, and the side end of the slicking plate is fixedly connected with an inserting plate. When the scraping plate moves, the rake teeth are driven to move together, the rake teeth can scrape flattened padding out of the grooves, the filling power of the padding is increased, air can enter the padding more easily, and growth and fermentation of microorganisms are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of inoculation technology, and in particular to a fermentation bed with an adjustable material distribution mechanism. Background Technology

[0002] Fermentation bed farming technology is an environmentally friendly, safe, and effective ecological farming model. It utilizes a complex of active functional microorganisms to continuously and stably convert animal manure and waste into useful substances and energy, achieving the goal of zero pollution and zero emissions. During use, a layer of bedding material is laid on the surface of the fermentation bed. The bedding material and livestock manure ferment together, rapidly converting raw manure, urine, and other livestock waste, eliminating odors. When using a spreading machine for inoculation, a scraper is used to level the bedding material. However, existing spreading machines apply too much force during leveling, resulting in a compacted bedding material that prevents oxygen from penetrating, which is detrimental to microbial growth and fermentation. Utility Model Content

[0003] The purpose of this invention is to provide a fermentation bed with an adjustable fabric feeding mechanism. When the bedding material is leveled using a scraper, grooves are scraped out of the bedding material by rake teeth to increase the fluffiness of the bedding material, which is conducive to the reproduction and fermentation of microorganisms, thereby solving the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a fermentation bed with an adjustable material spreading mechanism, including a fermentation bed body and a substrate inoculator shell, wherein a scraper plate is hinged in the middle of the substrate inoculator shell, the scraper plate is used to disperse and evenly spread the bedding material on the fermentation bed body, and an electric push rod is hinged to the upper end face of the scraper plate, the top end of the electric push rod is hinged to the substrate inoculator shell, and is used to control the rotation of the scraper plate to adjust the thickness of the bedding material;

[0005] The main body of the scraper plate is a rectangular plate, and the end of the scraper plate facing the main body of the fermentation bed has an arc-shaped structure, which is used to scrape the bedding material laid on the main body of the fermentation bed. A plug-in plate is fixedly connected to the side end of the scraper plate, and a plug-in interface is provided in the middle of the plug-in interface. A rake tooth is inserted in the middle of the plug-in interface. When the rake tooth moves with the scraper plate, it is used to increase the fluffiness of the bedding material.

[0006] A fixing plate is fixedly connected to the side end of the scraper plate. An extrusion plate is provided between the fixing plate and the insertion plate. The extrusion plate is located at the upper end of the rake teeth. The extrusion plate extrudes the rake teeth to adjust the height of the rake teeth and control the depth of the rake teeth inserted into the pad material. A handle is fixedly connected to the side end of the rake teeth away from the insertion plate.

[0007] Preferably, the insertion interface extends through the insertion plate, and the side end of the rake tooth is fixedly connected to a connector. When the connector is inserted into the insertion interface at different positions, it is used to control the distance between two adjacent rake teeth.

[0008] Preferably, the connector has an L-shaped structure, and a snap-fit ​​groove is formed between the connector and the rake teeth. The side end of the rake teeth abuts against the top of the connector plate to limit and fix the rake teeth and the connector plate.

[0009] Preferably, a support spring is provided at the snap-fit ​​groove. One end of the support spring is fixedly connected to the plug connector, and the other end of the support spring abuts against the plug connector plate. The support spring is used to support the rake teeth and keep the rake teeth tightly against the extrusion plate.

[0010] Preferably, the end of the fixing plate near the scraper plate is inclined, and the end of the fixing plate near the extrusion plate is horizontal. At least two guide posts are fixedly connected to the upper end face of the extrusion plate, and the two ends of the guide posts penetrate the fixing plate. The fixing plate is used to guide the movement of the extrusion plate.

[0011] Preferably, the end of the fixed plate near the extrusion plate is threaded with an extrusion bolt, both ends of the extrusion bolt penetrate the fixed plate, the screw-in end of the extrusion bolt abuts against the extrusion plate, and the extrusion bolt exerts different extrusion forces on the extrusion plates when it rotates.

[0012] Preferably, a limiting plate is fixedly connected to the side end of the scraper plate. The limiting plate has a U-shaped structure, and the rake teeth are connected through the middle position of the limiting plate to limit the position of the rake teeth.

[0013] The beneficial effects of this invention are as follows: by rotating the scraper plate, the thickness of the bedding material can be controlled when it is being leveled. When the scraper plate moves, it drives the rake teeth to move together. The rake teeth can scrape grooves into the leveled bedding material to increase its fluffiness, thereby allowing air to enter the interior of the bedding material more easily, which is conducive to the growth and fermentation of microorganisms. Attached Figure Description

[0014] Figure 1 This is a schematic diagram showing the connection between the fermentation bed body and the inoculum inoculator provided by this utility model.

[0015] Figure 2 This is a schematic diagram of the connection between the scraper plate and the rake teeth provided by this utility model.

[0016] Figure 3 This is a schematic diagram of the connection between the extrusion plate and the rake teeth provided by this utility model.

[0017] Figure 4 This is a schematic diagram of the connection between the plug plate and the rake teeth provided by this utility model.

[0018] Figure 5 This is a schematic diagram of the three-dimensional connection of the rake teeth provided by this utility model.

[0019] In the diagram: 1. Fermentation bed body, 2. Inoculum inoculator shell, 3. Scraper plate, 4. Fixing plate, 5. Limiting plate, 6. Extrusion plate, 7. Guide column, 8. Extrusion bolt, 9. Rake teeth, 10. Insertion interface, 11. Insertion connector, 12. Support spring, 13. Snap-fit ​​groove, 14. Handle, 15. Insertion plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] See Figures 1-5 The present invention provides a fermentation bed with an adjustable material spreading mechanism, comprising a fermentation bed body 1 and a substrate inoculator housing 2. A scraper plate 3 is hinged in the middle of the substrate inoculator housing 2. The scraper plate 3 is used to disperse and evenly spread the substrate on the fermentation bed body 1. The fermentation bed body 1 or the walls on both sides are provided with guide rails. The substrate inoculator housing 2 is provided with rollers and a motor is provided on the substrate inoculator housing 2. The motor is connected to the rollers through a belt and is used to drive the substrate inoculator housing 2 to move along the guide rails, thereby controlling the scraper plate 3 to scrape the substrate spread on the fermentation bed body 1.

[0022] An electric push rod is hinged to the upper end face of the scraper plate 3. The top end of the electric push rod is hinged to the shell 2 of the inoculator. When the electric push rod drives the scraper plate 3 to rotate, it can change the angle between the scraper plate 3 and the bedding material, thereby controlling the thickness of the bedding material.

[0023] The main body of the scraper plate 3 is a rectangular plate, and the end of the scraper plate 3 facing the fermentation bed body 1 has an arc-shaped structure, which is used to scrape the bedding material laid on the fermentation bed body 1. The side end of the scraper plate 3 is fixedly connected to the plug plate 15, and the fixed connection method can also be welding, riveting, screwing or gluing, etc.

[0024] Depend on Figure 3 and Figure 4 As shown, the insertion plate 15 has an insertion interface 10 in the middle, and a rake tooth 9 is inserted into the middle of the insertion interface 10. When the rake tooth 9 moves together with the scraper plate 3, it is used to increase the fluffiness of the bedding material. The insertion interface 10 passes through the insertion plate 15, and the side end of the rake tooth 9 is fixedly connected to a connector 11. When the connector 11 is inserted into the insertion interface 10 at different positions, the distance between two adjacent rake teeth 9 can be easily controlled. This allows the spacing between the rake teeth to be flexibly adjusted according to the type, thickness, and fermentation requirements of the bedding material to achieve the best fluffiness effect.

[0025] The connector 11 has an L-shaped structure, forming a locking groove 13 between the connector 11 and the rake teeth 9. The side end of the rake teeth 9 abuts against the top of the connector plate 15 to limit and fix the rake teeth 9 and the connector plate 15, ensuring that the rake teeth 9 are firmly installed on the connector plate 15. When the rake teeth 9 scrape grooves on the padding material, they will not loosen or fall off, ensuring the stability and reliability of the rake teeth during operation. A support spring 12 is provided at the locking groove 13. One end of the support spring 12 is fixedly connected to the connector 11, and the other end of the support spring 12 abuts against the connector plate 15. The support spring 12 supports the rake teeth 9 and keeps the rake teeth 9 tightly against the extrusion plate 6. This allows the rake teeth 9 to adjust the insertion depth when encountering padding materials with different hardness and density, ensuring the fluffiness of the padding material, which is conducive to the growth and fermentation of microorganisms.

[0026] A fixing plate 4 is fixedly connected to the side end of the scraper plate 3. A pressing plate 6 is provided between the fixing plate 4 and the insertion plate 15. The pressing plate 6 is located at the upper end of the rake teeth 9. The pressing plate 6 presses the rake teeth 9 to adjust the height of the rake teeth 9 and control the depth of the rake teeth 9 inserted into the pad material. A handle 14 is fixedly connected to the side end of the rake teeth 9 away from the insertion plate 15. The operator uses the handle 14 to pick up the rake teeth 9 and insert them into the insertion plate 15 to install the rake teeth 9.

[0027] A pressing bolt 8 is threadedly connected to the end of the fixed plate 4 near the pressing plate 6. Both ends of the pressing bolt 8 penetrate the fixed plate 4, and the screw-in end of the pressing bolt 8 abuts against the pressing plate 6. When the pressing bolt 8 rotates, it applies different pressing forces to the pressing plates 6. The end of the fixed plate 4 near the scraper plate 3 is inclined, while the end near the pressing plate 6 is horizontal. At least two guide posts 7 are fixedly connected to the upper surface of the pressing plate 6, with both ends of the guide posts 7 penetrating the fixed plate 4. The fixed plate 4 guides the movement of the pressing plate 6. After the rake teeth 9 are installed on the insertion plate 15, rotating the pressing bolt 8 changes the screw-in depth of the pressing bolt 8, causing the pressing bolt 8 to press against the pressing plate 6, making the pressing plate 6 move downwards and applying different pressing forces to the rake teeth 9, thus changing the depth to which the rake teeth 9 insert into the padding material and altering the bulkiness of the padding material.

[0028] A limiting plate 5 is fixedly connected to the side end of the scraper plate 3. The limiting plate 5 has a U-shaped structure, and the rake teeth 9 are connected through the middle position of the limiting plate 5 to limit the movement of the rake teeth 9. The presence of the limiting plate enhances the overall structural stability of the equipment, reduces equipment failures and damages that may be caused by rake tooth shaking or displacement, extends the service life of the equipment, and reduces maintenance costs.

[0029] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fermentation bed with an adjustable material distribution mechanism, comprising a fermentation bed body (1) and a substrate inoculator housing (2), characterized in that: The middle of the inoculator housing (2) is hinged with a scraper plate (3). The scraper plate (3) is used to break up the bedding material on the fermentation bed body (1) and spread it evenly. The upper end of the scraper plate (3) is hinged with an electric push rod. The top of the electric push rod is hinged to the inoculator housing (2) and is used to control the rotation of the scraper plate (3) to adjust the thickness of the bedding material. The main body of the scraper plate (3) is a rectangular plate. The end of the scraper plate (3) facing the fermentation bed body (1) is an arc-shaped structure, which is used to scrape the bedding material laid on the fermentation bed body (1) flat. The side end of the scraper plate (3) is fixedly connected to the plug plate (15). The plug plate (15) has a plug interface (10) in the middle. The plug interface (10) has a rake tooth (9) inserted in the middle. When the rake tooth (9) moves with the scraper plate (3), it is used to increase the fluffiness of the bedding material. A fixing plate (4) is fixedly connected to the side end of the scraper plate (3). A pressing plate (6) is provided between the fixing plate (4) and the plug plate (15). The pressing plate (6) is located at the upper end of the rake teeth (9). The pressing plate (6) presses the rake teeth (9) to adjust the height of the rake teeth (9) and control the depth of the rake teeth (9) inserted into the padding material. A handle (14) is fixedly connected to the side end of the rake teeth (9) away from the plug plate (15).

2. The fermentation bed with an adjustable fabric distribution mechanism according to claim 1, characterized in that: The insertion interface (10) passes through the insertion plate (15), and the side end of the rake tooth (9) is fixedly connected to the insertion connector (11). When the insertion connector (11) is inserted into the insertion interface (10) at different positions, it is used to control the distance between two adjacent rake teeth (9).

3. A fermentation bed with an adjustable fabric distribution mechanism according to claim 2, characterized in that: The connector (11) has an L-shaped structure. A snap-fit ​​groove (13) is formed between the connector (11) and the rake tooth (9). The side end of the rake tooth (9) abuts against the top of the connector plate (15) to limit and fix the rake tooth (9) and the connector plate (15).

4. A fermentation bed with an adjustable fabric distribution mechanism according to claim 3, characterized in that: A support spring (12) is provided at the snap-fit ​​groove (13). One end of the support spring (12) is fixedly connected to the plug (11), and the other end of the support spring (12) abuts against the plug plate (15). The support spring (12) is used to support the rake teeth (9) and to press the rake teeth (9) tightly against the extrusion plate (6).

5. A fermentation bed with an adjustable fabric distribution mechanism according to claim 1, characterized in that: The end of the fixed plate (4) near the scraper plate (3) is inclined, and the end of the fixed plate (4) near the extrusion plate (6) is horizontal. At least two guide posts (7) are fixedly connected to the upper end of the extrusion plate (6). The two ends of the guide posts (7) penetrate the fixed plate (4). The fixed plate (4) is used to guide the movement of the extrusion plate (6).

6. A fermentation bed with an adjustable fabric distribution mechanism according to claim 1, characterized in that: The end of the fixed plate (4) near the extrusion plate (6) is threaded with an extrusion bolt (8). Both ends of the extrusion bolt (8) penetrate the fixed plate (4). The screw-in end of the extrusion bolt (8) abuts against the extrusion plate (6). When the extrusion bolt (8) rotates, it exerts different extrusion forces on the extrusion plates (6).

7. A fermentation bed with an adjustable fabric distribution mechanism according to claim 1, characterized in that: The side end of the scraper plate (3) is fixedly connected to a limiting plate (5). The limiting plate (5) has a square-shaped structure. The rake teeth (9) are connected through the middle position of the limiting plate (5) to limit the rake teeth (9).

Images