Non-blasting excavation mechanical equipment for karst geological tunnel

Abstract

The utility model provides karst geological tunnel non-blasting excavation mechanical equipment which comprises a vehicle body, the front end of the vehicle body is rotationally connected with a mechanical arm, the front end of the mechanical arm is rotationally connected with a collecting hopper through a connecting port, a rotating roller and a cleaning plate are installed in the collecting hopper, excavation teeth are arranged on the rotating roller, and the front end of the collecting hopper is fixedly connected with an extension plate. The top end of the extension plate is fixedly connected with a material receiving plate; supporting foot stands are connected to the bottom of the car hopper, a working platform is arranged on the top of the car hopper and the top of the car body, a supporting platform is arranged in the middle of the working platform, reinforcing beams are arranged between the two ends of the supporting platform and the two ends of the working platform, and stress holes are formed in the middles of the reinforcing beams. According to the tunnel excavation device, the rotating roller is arranged, the motor is used for driving the rotating roller and the excavation teeth to excavate the surface of a tunnel, meanwhile, resources are recycled while stone is collected and cleaned through the collecting hopper and the material receiving plate, the cleaning plate is arranged behind the rotating roller to clean the excavation teeth, and therefore the excavation efficiency of the excavation teeth is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to non - explosive excavation mechanical equipment technical field, concretely is a karst geological tunnel non - explosive excavation mechanical equipment. BACKGROUND

[0002] Karst geological tunnel refers to the tunnel built in karst area, the geological structure of these areas is complex and changeable, and there are a large number of karst landforms such as karst cave, karst ditch and underground river. Due to the particularity of karst geology, such as frequent groundwater activity and loose rock structure, geological disaster risks such as water inrush and collapse are prone to occur. Non - explosive excavation is a construction technology that avoids using traditional blasting method in tunnel construction, which excavates the tunnel through mechanical excavation, physical crushing and other ways. This construction method has the advantages of high safety, low noise, no pollution, etc., which can effectively reduce the influence on the surrounding environment, improve the construction efficiency and engineering quality, the existing excavation mechanical equipment in the process of crushing, the small rock directly falls, because the volume of the crushed particles is small, it is difficult to clean up in the later period, plus the uneven ground in the tunnel, it is more inconvenient to clean up the particles inside, which seriously affects the construction period.

[0003] In order to solve the above "inconvenient to clean up the particles", through retrieval, it is found that: the application number for CN202121375655.9, a tunnel non - explosive excavation mechanical equipment is disclosed, including the vehicle body, the movable arm is installed on the outer surface of the vehicle body, the movable arm is installed on the front end of the movable arm, the collecting box is installed on the inner side of the collecting box through the driving mechanism, the grinding disc is installed on the front end of the grinding disc, the grinding teeth are protruded on the front end surface of the grinding disc, the extension plate is arranged on the front end of the collecting box and upward, the elastic mechanism is slidably connected with the arc plate on the upper end of the extension plate, the arc plate is arranged on the lower side of the grinding disc and is the same shaft with the grinding disc. The equipment is provided with grinding disc, collecting box and arc plate, in the process of rotating the grinding disc to excavate the inner wall of the tunnel, the crushed stone particles will fall to the inner side of the arc plate and continue to fall into the collecting box below, achieving the purpose of collecting particles and avoiding the inconvenience of subsequent cleaning.

[0004] But the above -mentioned equipment in use, the grinding disc is used for a long time, and a lot of mud and stone are attached to the surface of the grinding disc, so that the exposed part of the grinding teeth of the grinding disc is reduced, thereby affecting the excavation efficiency of the grinding disc, and the large pieces of crushed material are difficult to fall out of the leakage groove of the grinding disc, which may cause blockage and need to be cleaned. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a karst geological tunnel non - explosive excavation mechanical equipment to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A karst geological tunnel non-blasting excavation mechanical equipment, it includes:

[0008] The body, the front end of the body is rotatably connected with a mechanical arm, and the rear end is fixedly connected with a car hopper, the front end of the mechanical arm is rotatably connected with a collecting hopper through a connecting port, a rotating roller and a cleaning plate are installed in the collecting hopper, digging teeth are arranged on the rotating roller, the front end of the collecting hopper is fixedly connected with an extension plate, and the top end of the extension plate is fixedly connected with a material receiving plate.

[0009] The car hopper has a rotatable rear plate at the rear end, and a support foot stand is fixedly connected to the bottom of the car hopper, a working platform is arranged on the top of the car body and the car hopper, a support platform is arranged on the middle lower end face of the working platform, a reinforcing beam is arranged between the two ends of the support platform and the working platform, and a stress hole is formed in the middle of the reinforcing beam.

[0010] Preferably, the rotating roller is rotatably connected to a first support fixedly connected to the bottom of the collecting hopper, and a driving motor is fixedly connected to the outer side of the first support.

[0011] Preferably, a tooth through hole is formed in the position vertically corresponding to the digging tooth on the cleaning plate, and the size of the tooth through hole is greater than the size of the digging tooth.

[0012] Preferably, cleaning soft brushes are arranged on the upper end faces of the two sides of the tooth through hole, and the bristle faces of the cleaning soft brushes are aligned with the inner side of the tooth through hole.

[0013] Preferably, the support foot stand comprises a first foot stand and a second foot stand, the top ends of the first foot stand and the second foot stand are respectively connected to the two ends of a connecting block, and the connecting block is fixedly connected to the bottom of the car body.

[0014] Preferably, a telescopic mechanism is arranged above the first foot stand and the second foot stand, the fixed end of the telescopic mechanism is fixedly connected to the connecting block, and the movable end of the telescopic mechanism is fixedly connected to the bottom of the first foot stand and the second foot stand.

[0015] Preferably, a reinforcing tripod block is arranged at the bottom of the first foot stand and the second foot stand.

[0016] Preferably, the two ends of the reinforcing beam are respectively connected to the front end and the rear end of the working platform, and the middle of the reinforcing beam is fixedly connected to the middle of the support platform.

[0017] Preferably, the lower end face of the support platform is provided with a second support column at the front end, and the lower end face of the working platform is provided with a first support frame at the rear end, the first support column and the second support column are fixedly connected with the working platform and the support platform through a connecting part, and a support frame is arranged between the four corners of the support platform and the working platform.

[0018] Compared with the prior art, the utility model has the beneficial effects that:

[0019] The utility model discloses a tunnel excavating device, which comprises a support platform, a working platform, a driving motor, a rotating roller, a digging tooth, a collecting bucket and an extension plate.

[0020] The utility model discloses a working platform and a support platform are arranged, so that employees can be lifted to a high position to facilitate the installation of protection measures on the tunnel, prevent the tunnel from collapsing and ensure the safety of employees, facilitate work, do not need other height-lifting equipment, simplify the work process and improve efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic view of the whole structure of the utility model;

[0022] Figure 2 It is a three-dimensional schematic view of the excavation assembly of the utility model;

[0023] Figure 3 It is a three-dimensional schematic view of the utility model Figure 2 It is a schematic view of A in the utility model;

[0024] Figure 4 It is a three-dimensional schematic view of the foot stool of the utility model;

[0025] Figure 5 It is a three-dimensional schematic view of the working platform of the utility model;

[0026] Figure 6 It is a three-dimensional schematic view of the working platform of the utility model from another perspective;

[0027] In the figure: 1 - vehicle body; 2 - mechanical arm; 201 - connecting part; 3 - collecting hopper; 301 - material receiving plate; 302 - extension plate; 4 - vehicle hopper; 401 - rear plate; 402 - reinforcing plate; 5 - support foot; 501 - connecting block; 502 - first foot; 503 - second foot; 504 - telescopic mechanism; 505 - reinforcing tripod block; 6 - working platform; 601 - ladder; 602 - support platform; 603 - support frame; 604 - reinforcing beam; 605 - stress hole; 7 - rotating roller; 701 - digging tooth; 702 - first support; 703 - driving motor; 8 - cleaning plate; 801 - tooth opening; 802 - cleaning soft brush; 9 - first support column; 901 - stabilizing base; 902 - connecting part; 903 - second support column. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] Embodiment:

[0030] Please refer to Figures 1 to 6 The present application provides a technical solution:

[0031] A non-blasting excavation mechanical device for karst geological tunnel, comprising:

[0032] The vehicle body 1 is rotatably connected with the mechanical arm 2 at the front end, and is fixedly connected with the vehicle hopper 4 at the rear end. The front end of the mechanical arm 2 is rotatably connected with the collecting hopper 3 through the connecting port 201. The collecting hopper 3 is internally provided with the rotating roller 7 and the cleaning plate 8. The rotating roller 7 is provided with the digging tooth 701. The front end of the collecting hopper 3 is fixedly connected with the extension plate 302. The top end of the extension plate 302 is fixedly connected with the material receiving plate 301.

[0033] The vehicle hopper 4 is provided with the rotatable rear plate 401 at the rear end. The bottom of the vehicle hopper 4 is fixedly connected with the support foot 5. The vehicle hopper 4 is provided with the working platform 6 at the top of the vehicle body 1. The middle lower end surface of the working platform 6 is provided with the support platform 602. The support platform 602 and the two ends of the working platform 6 are provided with the reinforcing beam 604. The middle part of the reinforcing beam 604 is provided with the stress hole 605.

[0034] In this embodiment, the mechanical arm 2 connected to the front end of the vehicle body 1 drives the collecting hopper 3 to extend forward of the tunnel, so that the rotating roller 7 is in contact with the tunnel to be excavated. When the driving motor 703 is started, the rotating roller 7 rotates clockwise, and the evenly distributed digging teeth 701 on the rotating roller 7 drive the excavated stones to rotate clockwise and fall into the collecting hopper 3. Meanwhile, a receiving plate 301 is arranged below the rotating roller 7, which can receive the stones falling downward during the excavation of the digging teeth 701. The receiving plate 301 is arranged obliquely and inclined towards the collecting hopper 3, so that the stones fall accurately into the collecting hopper 3 through the extension plate 302.

[0035] Meanwhile, a cleaning plate 8 is arranged behind the rotating roller 7, which is below the digging teeth 701 and has a plurality of tooth apertures 801 corresponding to the positions of the digging teeth 701. The size of the tooth apertures 801 is larger than that of the digging teeth 701, so that the digging teeth 701 can pass through the tooth apertures 801 without being stuck. Meanwhile, cleaning soft brushes are arranged on both sides of the tooth apertures 801 and extend inward. When the digging teeth 701 rotate through the tooth apertures 801, the inwardly extending soft bristles can brush the surface of the digging teeth 701 to clean the mud or stones adhered to the digging teeth 701, thereby improving the excavation efficiency of the digging teeth 701.

[0036] Specifically, the rotating roller 7 is rotationally connected to the first support 702 fixedly connected to the bottom of the collecting hopper 3, and the driving motor 703 is fixedly connected to the outer side of the first support 702.

[0037] Specifically, the tooth apertures 801 are arranged in positions vertically corresponding to the digging teeth 701 on the cleaning plate 8.

[0038] Specifically, the cleaning soft brushes 802 are arranged on the upper end faces of both sides of the tooth apertures 801, and the bristle faces of the cleaning soft brushes 802 are aligned with the inner sides of the tooth apertures 801.

[0039] In this embodiment, the mechanical arm 2 can be elongated, so that the device does not need to be frequently moved during excavation. In order to maintain stable operation of the device, the support foot 5 is fixedly connected to the bottom of the vehicle body 1, and the support foot 5 is controlled by the telescopic mechanism 504. The cylinder of the telescopic mechanism 504 drives the telescopic rod to retract or lower the support, and the three-pronged block 505 can maintain the stability of the foot and improve the load-bearing capacity of the vehicle body 1.

[0040] Specifically, the support foot 5 includes a first foot and a second foot 503, and the top ends of the first foot and the second foot 503 are respectively connected to both ends of the connecting block 501 fixedly connected to the bottom of the vehicle body 1.

[0041] Specifically, the upper part of the first and second legs 502 and 503 is provided with a telescopic mechanism 504, the fixed end of the telescopic mechanism 504 is fixedly connected with the connecting block 501, and the movable end of the telescopic mechanism 504 is fixedly connected with the bottom of the first and second legs 502 and 503.

[0042] Specifically, the bottom of the first and second legs 502 and 503 is respectively provided with a reinforced tripod block 505.

[0043] In this embodiment, the rock in the karst geological tunnel in the karst area is usually broken and loose, and there are a large number of karst caves, fissures and underground rivers, etc., resulting in poor stability of the surrounding rock, and it is necessary to install a shotcrete anchor support, a steel arch support, and a steel mesh to ensure the safety of the employees, and the working platform 6 is arranged on the top of the vehicle body 1, so that the employees can climb onto the working platform 6 to increase the height, facilitating the installation of protective measures at high places or the performance of work.

[0044] In this embodiment, the working platform 6 is of a hollow structure, and the weight of the working platform 6 is reduced, and at the same time, in order to enhance the stability, a support platform 602 is arranged at the center of the working platform 6, a support frame 603 is arranged at the lower end of the support platform 602 and extends to both sides of the working platform 6, and the bottom of the working platform 6 is connected to the reinforced plate 402 at the bottom of the vehicle body 1 through the first support column 9, the reinforced plate 402 is connected to the internal structure of the vehicle body 1, so that the balance of the vehicle body 1 is maintained while the stability of the working platform 6 is maintained, and a reinforcing beam 604 is arranged to connect the working platform 6 and the support platform 602, a stress hole 605 is arranged at the center of the reinforcing beam 604, the weight of the reinforcing beam 604 can be reduced, and when the working platform 6 is stressed, the stress is absorbed by the reinforcing beam 604 and is first deformed by the stress hole 605, so as to protect the working platform 6 and the support platform 602.

[0045] Specifically, the two ends of the reinforcing beam 604 are respectively connected to the front and rear ends of the working platform 6, and the middle part of the reinforcing beam 604 is fixedly connected to the middle part of the support platform 602.

[0046] Specifically, the front end of the lower end surface of the support platform 602 is provided with a second support column 903, and the rear end of the lower end surface of the working platform 6 is provided with a first support frame 603, the first support column 9 and the second support column 903 are fixedly connected with the working platform 6 and the support platform 602 through a connecting part 902, the support frame 603 is arranged between the four corners of the support platform 602 and the working platform 6, and the first support column 9 and the second support column 903 have a stable base 901 below.

[0047] Specifically, the side surface of the working platform 6 is provided with a ladder 601.

[0048] In use, the mechanical arm 2 connected to the front of the vehicle body 1 drives the collection bucket 3 to extend forward into the tunnel, bringing the rotating roller 7 into contact with the tunnel to be excavated. When the drive motor 703 is started, the rotating roller 7 rotates clockwise. The digging teeth 701 evenly distributed on the rotating roller 7 cause the excavated stones to rotate clockwise and fall into the collection bucket 3. At the same time, a receiving plate 301 is provided below the rotating roller 7. The receiving plate 301 can catch the stones and other materials falling downwards during the digging by the digging teeth 701. The receiving plate 301 is obliquely set and tilted into the collection bucket 3. The stones fall accurately into the collection bucket 3 along the receiving plate 301 and through the extension plate 302. At the same time, a cleaning plate 8 is provided behind the rotating roller 7. The cleaning plate 8 is located below the digging teeth 701, and multiple tooth openings 801 are opened at the positions corresponding to the digging teeth 701. At the same time, cleaning soft brushes extending inward are distributed on both sides of the tooth openings 801. When the digging teeth 701 rotate and pass through the tooth openings 801, the soft brush bristles extending inward can brush the excavated surface and clean the mud or stones adhering to the digging teeth 701. The working platform 6 is set on the top of the vehicle body 1, allowing employees to climb onto the working platform 6 to increase the height, which is convenient for installing high-altitude protection measures or carrying out operations. When the vehicle body 1 needs to move forward, the support legs 5 can be quickly retracted through the telescopic mechanism 504, and then retracted after moving forward.

[0049] All other parts of this utility model not described herein are the same as existing technologies, or are known technologies, or can be implemented using existing technologies, and will not be described in detail here.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A non-explosive excavation mechanical device for karst geological tunnel, characterized in that, Include: The body (1), the front end of the body (1) is rotatably connected with a mechanical arm (2), the rear end is fixedly connected with a hopper (4), the front end of the mechanical arm (2) is rotatably connected with a collecting hopper (3) through a connecting port (201), the collecting hopper (3) is provided with a rotating roller (7) and a cleaning plate (8), the rotating roller (7) is provided with a digging tooth (701), the front end of the collecting hopper (3) is fixedly connected with an extension plate (302), the top end of the extension plate (302) is fixedly connected with a material receiving plate (301); The hopper (4) has a rotatable rear plate (401) at the rear end, the bottom of the hopper (4) is fixedly connected with a support foot (5), the hopper (4) and the top of the body (1) are provided with a working platform (6), the middle lower end surface of the working platform (6) is provided with a support platform (602), the support platform (602) and the two ends of the working platform (6) are provided with a reinforcing beam (604), the middle of the reinforcing beam (604) is provided with a stress hole (605).

2. The non-explosive excavation mechanical equipment for karst geological tunnel according to claim 1, characterized in that: The rotating roller (7) is rotatably connected to the first support (702) fixedly connected to the bottom of the collecting hopper (3), the outer side of the first support (702) is fixedly connected with a driving motor (703).

3. The non-explosive excavation mechanical equipment for karst geological tunnel according to claim 1, characterized in that: The cleaning plate (8) is provided with a tooth through hole at a position vertically corresponding to the digging tooth (701), the size of the tooth through hole is greater than the size of the digging tooth (701).

4. The non-blasting excavation mechanical equipment for karst geological tunnel according to claim 3, characterized in that: The upper end surfaces of the two sides of the tooth through hole are respectively provided with a cleaning soft brush (802), the bristle surface of the cleaning soft brush (802) is aligned with the inner side of the tooth through hole.

5. The non-explosive karst geological tunnel excavation mechanical equipment according to claim 1, characterized in that: The support foot (5) includes a first foot and a second foot (503), the top ends of the first foot (502) and the second foot (503) are respectively connected to the two ends of a connecting block (501), the connecting block (501) is fixedly connected to the bottom of the body (1).

6. The non-blasting excavation mechanical equipment for karst geological tunnel according to claim 5, characterized in that: The upper sides of the first foot (502) and the second foot (503) are respectively provided with a telescopic mechanism (504), the fixed end of the telescopic mechanism (504) is fixedly connected with the connecting block (501), the movable end of the telescopic mechanism (504) is fixedly connected with the bottom of the first foot (502) and the second foot (503).

7. The non-explosive karst geological tunnel excavation mechanical equipment according to claim 5, characterized in that: The bottoms of the first foot (502) and the second foot (503) are respectively provided with a reinforced tripod block.

8. The non-explosive karst geological tunnel excavation mechanical equipment according to claim 1, characterized in that: The two ends of the reinforcing beam (604) are respectively connected to the front and rear ends of the working platform (6), the middle of the reinforcing beam (604) is fixedly connected to the middle of the support platform (602).

9. The non-explosive karst geological tunnel excavation mechanical equipment according to claim 1, characterized in that: The lower end surface of the front end of the support platform (602) is provided with a second support column (903), the lower end surface of the rear end of the working platform (6) is provided with a first support column (603), the first support column (9) and the second support column (903) are fixedly connected with the working platform (6) and the support platform (602) through a connecting part (902), the support platform (602) and the working platform (6) are provided with a support column (603) between the four corners.

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