Grate section structure of lime kiln tumor crushing machine

By enhancing the connection strength and guiding design of the grate bars in the lime kiln crusher, the problems of grate bar breakage and low screening efficiency have been solved, achieving higher production safety and crushing efficiency.

CN223663778UActive Publication Date: 2025-12-12JIANGSUSHENG JINGSHEN YANYE CO LTD +1
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Patent Information

Application Number
CN202520032096.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-12
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

The connection between the straight bars and cross bars of the existing lime kiln grate is prone to breakage, which affects the normal operation of subsequent processes. Furthermore, the grate cannot effectively screen small pieces of lime, thus affecting crushing efficiency.

Method used

A grate structure for a lime kiln lumps crusher is designed. By increasing the cross-section of the connection between the bar and the transverse fixing member, and by setting an anti-fall rope, the upper end face of the bar is provided with a triangular prism protrusion and a backing part, which enhances the connection strength and guides small pieces of lime, avoids breakage, and improves screening efficiency.

Benefits of technology

It improves the connection strength of the grate bars, prevents the bars from breaking and entering subsequent processes, enhances production safety, and improves screening and crushing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lime kiln tumor crushing machine grid section structure which comprises a plurality of grid sections arranged in rows, one end of each grid section is connected to a transverse fixing piece, each grid section comprises a connecting part and a middle part which are sequentially arranged, one end of each connecting part is connected with the transverse fixing piece, and the other end of each connecting part is connected with the middle part. The size of the cross section of the end is larger than that of the cross section of the middle part, and an anti-falling rope is further connected between the transverse fixing piece and the grid section. The connecting strength of the strip-shaped straight rods and the cross rods in the grid section can be improved, the situation that the connecting positions of the strip-shaped straight rods and the cross rods are broken and then flow into subsequent procedures is avoided, and production safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lime production technical field, concretely relates to a grate bar structure of lime kiln boulder breaker. BACKGROUND

[0002] Lime kiln boulder is one of common problems in lime production process. Boulder generally occurs in high temperature area inside lime kiln. Due to the reaction of impurities (such as iron, aluminum, silicon and other components) in raw materials with lime or improper temperature control, hard block or bony material is formed on kiln wall or inside kiln, which seriously affects normal operation and production efficiency of lime kiln. Whenever lime kiln is bouldered in large area, kiln has to be stopped for boulder removal.

[0003] At present, the removed lime boulder is generally broken by boulder breaker. The boulder breaker is arranged at lime kiln discharge port. The lime boulder is discharged to the boulder breaker by scraper. The grate bar is arranged in the boulder breaker. The material is screened by naturally sliding over the upper end face of the grate bar. Small lime is screened by the grate bar to subsequent process. Large lime boulder slides along the grate bar to the dynamic knife and the fixed knife for breaking. However, the connection between the strip-shaped straight rod and the horizontal rod is often broken due to small welding surface during actual use, which causes the broken strip-shaped straight rod to flow into subsequent process and affects normal operation of subsequent equipment. UTILITARIAN CONTENT

[0004] The utility model aims at providing a grate bar structure of lime kiln boulder breaker, which can improve the connection strength of the strip-shaped straight rod and the horizontal rod in the grate bar, avoid the broken strip-shaped straight rod from flowing into subsequent process and improve production safety.

[0005] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a grate bar structure of lime kiln boulder breaker, which comprises a plurality of strip rods arranged in rows. One end of the strip rod is connected to a horizontal fixing member. The strip rod comprises a connecting portion and a middle portion arranged in sequence. One end of the connecting portion is connected to the horizontal fixing member. The cross-sectional size of this end is larger than that of the middle portion. A fall-preventing rope is further connected between the horizontal fixing member and the strip rod.

[0006] In a further improved scheme, the horizontal fixing member is provided with a connecting ring corresponding to each strip rod. The connecting portion is provided with a through hole. The fall-preventing rope passes through the connecting ring and the through hole in sequence and is connected at the head and tail.

[0007] In a further improved scheme, the upper end face of the strip rod is provided with a protrusion.

[0008] The further improved scheme of the utility model is that the convex is a triangular prism convex arranged horizontally along the length direction of the strip rod, and two ends of the triangular prism convex are provided with a guide transition surface matched with the upper end surface of the strip rod.

[0009] The further improved scheme of the utility model is that the convex is located on the middle part.

[0010] The further improved scheme of the utility model is that the width of the upper end surface of the strip rod is kept consistent on the connecting part and the middle part, and the thickness of the strip rod gradually increases from the middle part to the connecting part.

[0011] The further improved scheme of the utility model is that one end of the middle part away from the connecting part is provided with a leaning part, and the leaning part is provided with an arc surface matched with the moving cutter shaft of the boulder crusher.

[0012] The further improved scheme of the utility model is that the edge of the leaning part is provided with a chamfer.

[0013] The further improved scheme of the utility model is that the connecting part, the middle part and the leaning part are integrally arranged, and the transverse fixing part is welded with the connecting part.

[0014] The utility model has the advantages of:

[0015] The connecting part of the strip rod is connected with the transverse fixing part, the cross section size of the connecting end of the connecting part and the transverse fixing part is larger than that of the middle part, the connecting strength of the strip rod and the transverse fixing part is improved, and the anti-falling rope is arranged, so that the straight strip rod will not fall into the subsequent process even if the connecting part of the strip rod and the transverse fixing part is broken, and the safety of production is improved.

[0016] The upper end surface of the existing grate strip is flat, and when the small block of lime is crushed, part of the small block of lime will not fall from the interval between the adjacent strip rods, but will directly slide into the moving cutter and the fixed cutter along the upper end surface of the grate strip, so that the grate strip cannot be effectively screened, the feeding space between the moving cutter and the fixed cutter is occupied, and the crushing efficiency of the boulder crusher is affected.

[0017] The utility model discloses a protrusion is set to three prism protrusion, one side of three prism is connected with the upper end surface of the strip pole, and the other two sides form the inclined plane on the upper end surface of the strip pole, and the small piece of lime that passes through the place is guided to make it fall down between the interval of the strip pole of two sides, avoids its sliding to between the moving knife and the fixed knife along the upper end surface of the strip pole, and the guiding effect is good.

[0018] The utility model discloses a leaning part is set to the one end of the strip pole is supported through the leaning part and the moving knife shaft leans, improves the load bearing performance of the strip pole, disperses the stress of the connecting portion and the connecting place of horizontal fixing piece, and further reduces the possibility of fracture. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is the structure side view schematic drawing of the strip pole of the utility model.

[0020] Fig. 2 It is the structure three -dimensional partial enlarged schematic drawing of the strip pole of the utility model.

[0021] Fig. 3 It is the structure plan schematic drawing of the utility model.

[0022] In the drawing, 1 is grating strip, 2 is horizontal fixing piece, 3 is connecting portion, 4 is middle part, 5 is leaning part, 6 is camber, 7 is anti-falling rope, 8 is connecting ring, 9 is three prism protrusion, 10 is guiding transition surface. DETAILED DESCRIPTION

[0023] The utility model is further illustrated below in connection with the drawings and specific embodiment. EMBODIMENT

[0024] In connection with Figs. 1-3 It can be known that the grating strip structure of lime kiln nodule crusher includes a plurality of rows of strip poles 1, one end of the strip pole 1 is connected to the horizontal fixing piece 2, the strip pole 1 includes the connecting portion 3 and the middle part 4 arranged in sequence, one end of the connecting portion 3 is connected to the horizontal fixing piece 2, and the cross-sectional size of the end is greater than the cross-sectional size of the middle part 4.

[0025] The anti-falling rope 7 is further connected between the horizontal fixing piece 2 and the strip pole 1. Even if the connecting portion of the strip pole 1 and the horizontal fixing piece 2 is broken, the strip pole 1 can still be hung through the anti-falling rope 7, and will not fall into the subsequent link.

[0026] Preferably, the horizontal fixing piece 2 is provided with a connecting ring 8 corresponding to each strip pole 1, the connecting portion 3 is provided with a through hole, and the anti-falling rope 7 passes through the connecting ring 8 and the through hole in sequence and is connected at the head and tail. Further preferably, the anti-falling rope 7 is a steel wire rope.

[0027] The upper end surface of the strip 1 is provided with a protrusion. The protrusion is used to disturb the small pieces of lime that slide along the upper end surface of the strip 1, so that small pieces of lime that do not need to be crushed also flow into the fixed knife and the moving knife. The protrusion is located on the middle part 4.

[0028] Preferably, the protrusion is a triangular prism protrusion 9 arranged horizontally along the length direction of the strip 1, and the two ends of the triangular prism protrusion 9 are provided with a guide transition surface 10 matched with the upper end surface of the strip 1. The triangular prism protrusion 9 is trapezoidal in side view.

[0029] The width of the upper end surface of the grate strip remains the same on the connecting part 3 and the middle part 4, and the thickness of the grate strip gradually increases from the middle part 4 to the connecting part 3.

[0030] The existing grate strip is generally connected by a transverse fixing piece at one end, and is fixed in the box body of the lime kiln boulder crusher through the transverse fixing piece, but some grate strips are designed to be supported by the moving knife shaft at the other end in order to improve the carrying capacity, and the rotation of the moving knife shaft is not affected. For example, Chinese patent: A lime kiln boulder crusher for underground circulating soda production, patent number CN202222266829.9.

[0031] A further scheme to improve the carrying capacity of the grate strip is that the middle part 4 is provided with a resting part 5 away from the connecting part 3, and the resting part 5 is provided with an arc surface 6 matched with the moving knife shaft of the boulder crusher.

[0032] Preferably, the edge of the resting part 5 is chamfered. The connecting part 3, the middle part 4 and the resting part 5 are integrally arranged, and the transverse fixing piece 2 is welded to the connecting part 3.

[0033] The working principle of the grate strip structure of the lime kiln boulder crusher provided by the utility model is as follows: during operation, the welding area of the strip 1 and the transverse fixing piece 2 is increased through the connecting part 3, the connection is improved in firmness, and even if the connection between the strip 1 and the transverse fixing piece 2 is broken, the strip 1 can still be hung through the anti-falling rope 7, and will not fall into the subsequent link. During screening, the lime boulder material naturally slides over the upper end surface of the strip 1 for screening treatment. The protrusion is used to disturb the small pieces of lime that slide along the upper end surface of the strip 1, so that small pieces of lime that do not need to be crushed also flow into the fixed knife and the moving knife. Small pieces of lime are screened to the subsequent process through the strip 1, and large pieces of lime boulder are crushed between the moving knife and the fixed knife.

[0034] In the description of the utility model, need understanding is, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and is not indicating or implying that the indicated device or element must have a particular orientation, a particular orientation structure and operation, therefore can not be understood as the limitation of the utility model, all equivalent structures or equivalent process transformations made by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, all are included in the patent protection scope of the utility model.

Claims

1. A grate structure for a lime kiln lumps crusher, comprising multiple bars (1) arranged in rows, one end of each bar (1) being connected to a transverse fixing member (2), characterized in that: The bar (1) includes a connecting part (3) and a middle part (4) arranged in sequence. One end of the connecting part (3) is connected to the transverse fixing member (2), and the cross-sectional size of the connecting part (3) is larger than the cross-sectional size of the middle part (4). A fall arrest rope (7) is also connected between the transverse fixing member (2) and the bar (1).

2. The grate structure of a lime kiln lumps crusher according to claim 1, characterized in that: The transverse fixing member (2) is provided with a connecting ring (8) corresponding to each of the bars (1), and the connecting part (3) is provided with a through hole. The fall arrest rope (7) passes through the connecting ring (8) and the through hole in sequence and is connected end to end.

3. The grate structure of a lime kiln lumps crusher according to claim 1 or 2, characterized in that: The upper end face of the bar (1) is provided with a protrusion.

4. The grate structure of a lime kiln lumps crusher according to claim 3, characterized in that: The protrusion is a triangular prism protrusion (9) arranged horizontally along the length direction of the bar (1), and the two ends of the triangular prism protrusion (9) are provided with guide transition surfaces (10) that cooperate with the upper end surface of the bar (1).

5. The grate structure of a lime kiln lumps crusher according to claim 3, characterized in that: The protrusion is located on the middle part (4).

6. The grate structure of a lime kiln lumps crusher according to claim 1, characterized in that: The width of the upper end face of the grate bar remains consistent at the connecting part (3) and the middle part (4), and the thickness of the grate bar gradually increases from the middle part (4) to the connecting part (3).

7. The grate structure of a lime kiln lumps crusher according to claim 1, characterized in that: The middle part (4) is provided with a support part (5) at one end away from the connecting part (3), and the support part (5) is provided with an arc surface (6) that cooperates with the moving blade shaft of the shredder.

8. The grate structure of a lime kiln lumps crusher according to claim 7, characterized in that: The edge of the abutment (5) is chamfered.

9. The grate structure of a lime kiln lumps crusher according to claim 7, characterized in that: The connecting part (3), the middle part (4) and the abutment part (5) are integrated, and the transverse fastener (2) is welded to the connecting part (3).

Citation Information

Patent Citations

  • Lime kiln tumor breaking machine in underground circulating soda ash preparation

    CN218742192U