Stator wire winding and arranging structure
By using positioning posts and wire management components during the stator winding process, the problem of tangled stator windings was solved, enabling efficient wire organization and welding preparation, and improving stator processing efficiency and quality.
Patent Information
- Application Number
- CN202423319221.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, stator windings are prone to tangling when bent, which makes subsequent welding to terminals difficult and affects processing efficiency.
The stator winding is organized using positioning posts and wire management components, including support arms, clamping plates, and wire clamping grooves. An automatic press machine is used to organize the stator winding. The support arms drive the clamping plates to move down and cooperate with the wire clamping grooves to flatten the wire protrusions during stator winding, thereby improving positioning accuracy and processing efficiency.
Effectively organizing the stator windings improves the processing efficiency of stator windings, ensures neat wiring, facilitates subsequent welding with terminals, and enhances production efficiency and product quality.
Smart Images
Figure CN223666209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stator processing, and in particular to a stator winding and wire management structure. Background Technology
[0002] With increasingly stringent requirements for energy conservation and environmental protection, pumps, as key power sources, must also meet the standards of high efficiency and low energy consumption.
[0003] A water pump is a machine that transports or pressurizes liquids. It transfers the mechanical energy of a prime mover or other external energy to the liquid, increasing the liquid's energy. It is mainly used to transport liquids including water, oil, acid and alkali solutions, emulsions, suspensions, and liquid metals.
[0004] The manufacturing process of a segmented stator is as follows: First, the single-tooth stator is wound with wire. After winding, a straight stator is formed. Then, the straight strips are assembled into a circle. Typically, during the assembly of the straight strips into a circle, the winding wire will bend and become tangled when the winding is bent. Figure 5 As shown, this wire will be soldered to the terminals of the connecting plate later. Therefore, the position of the wire needs to be arranged in the correct design position before it can be assembled and connected to the subsequent terminals. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a stator winding and wire management structure.
[0006] This utility model discloses a stator winding and wire management structure, including a mounting base and a positioning post. The mounting base has a positioning post at its bottom end and also includes wire management components. Multiple sets of wire management components are arranged circumferentially on the outer wall of the positioning post. In use, the mounting base is installed on an automatic press. After the stator straight bars are assembled into a circle, they are positioned by the conveying components and moved directly below the positioning post of the automatic press. The mounting base of the automatic press drives the positioning post to move downward. After the positioning post enters the inner side of the stator for positioning, the multiple sets of wire management components on the positioning post organize the wires on the stator, improving processing efficiency.
[0007] Preferably, the wire management assembly includes a support arm, a clamping plate, and a wire clamping groove. The outer wall of the positioning post is provided with a support arm, and the bottom end of the support arm is installed with a clamping plate. The clamping plate is provided with a wire clamping groove. After the positioning post enters the inner side of the stator for positioning, the positioning post drives the corresponding clamping plate to move down through multiple sets of support arms. The clamping plate and the wire clamping groove cooperate with each other to flatten and organize the wire protrusions generated during stator winding.
[0008] Preferably, the number of support arms is nine.
[0009] Preferably, the bottom end of the positioning post is provided with a chamfered portion; the bottom end of the positioning post slides into the inside of the stator under the guidance of the chamfered portion, improving the convenience of positioning.
[0010] Preferably, it also includes strip openings, with each set of support arms having a set of strip openings; the strip openings on the support arms reduce the overall weight and save manufacturing costs.
[0011] Preferably, the bottom end of the positioning post is provided with a groove, which communicates with the mounting base; the positioning post is provided with a groove to reduce the overall weight and save manufacturing costs.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: When in use, the mounting base is installed on the automatic press equipment. After the stator straight bars are assembled into a circle, they are positioned by the conveying component and moved directly below the positioning column of the automatic press equipment. The mounting base of the automatic press equipment 1 drives the positioning column to move downward. After the positioning column enters the inside of the stator for positioning, multiple sets of wire sorting components on the positioning column sort the wires on the stator, thereby improving processing efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0015] Figure 3 This is a front view structural diagram of the present invention;
[0016] Figure 4 This is a schematic diagram of the working state structure of this utility model and its stator assembly;
[0017] Figure 5 This is a schematic diagram of the stator structure after winding.
[0018] The following are labels in the attached diagram: 1. Mounting base; 2. Positioning post; 3. Support arm; 4. Clamping plate; 5. Cable slot; 6. Chamfered part; 7. Strip opening. Detailed Implementation
[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0020] Example
[0021] like Figures 1 to 5 As shown, a stator winding and wire management structure of the present invention includes a mounting base 1 and a positioning post 2. The mounting base 1 is provided with a positioning post 2 at its bottom end. It also includes a wire management assembly, and multiple sets of wire management assemblies are arranged circumferentially on the outer side wall of the positioning post 2.
[0022] The cable management assembly includes a support arm 3, a clamping plate 4, and a cable clamping groove 5. The outer wall of the positioning post 2 is provided with a support arm 3, the bottom end of the support arm 3 is installed with a clamping plate 4, and the clamping plate 4 is provided with a cable clamping groove 5.
[0023] The number of support arms 3 is nine;
[0024] The bottom end of the positioning post 2 is provided with a chamfered part 6;
[0025] It also includes strip openings 7, with each set of support arms 3 having a set of strip openings 7;
[0026] The bottom end of the positioning post 2 is provided with a groove, which communicates with the mounting base 1.
[0027] In this embodiment, during use, the mounting base 1 is installed on the automatic press equipment. After the stator straight bars are assembled into a circle, they are positioned by the conveying component and moved directly below the positioning column 2 of the automatic press equipment. The mounting base 1 of the automatic press equipment 1 drives the positioning column 2 to move downward. The bottom end of the positioning column 2 slides into the inside of the stator for positioning in the guide cooperation of the chamfered part 6. The positioning column 2 drives the corresponding clamping plate 4 to move downward through multiple sets of support arms 3. The clamping plate 4 and the wire clamping groove 5 cooperate with each other to flatten and sort the wire protrusions generated when the stator is wound.
[0028] The positioning column 2 of the stator winding and wire management structure of this utility model is purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A stator winding and wire management structure, comprising a mounting base (1) and a positioning post (2), wherein the mounting base (1) is provided with the positioning post (2) at its bottom end, characterized in that, It also includes cable management components, with multiple sets of cable management components arranged circumferentially on the outer side wall of the positioning post (2).
2. The stator winding and wire management structure as described in claim 1, characterized in that, The cable management assembly includes a support arm (3), a clamping plate (4), and a cable clamping groove (5). The outer wall of the positioning post (2) is provided with a support arm (3), the bottom end of the support arm (3) is provided with a clamping plate (4), and the clamping plate (4) is provided with a cable clamping groove (5).
3. The stator winding and wire management structure as described in claim 2, characterized in that, The number of support arms (3) is nine.
4. The stator winding and wire management structure as described in claim 1, characterized in that, The bottom end of the positioning post (2) is provided with a chamfered part (6).
5. A stator winding and wire management structure as described in claim 2, characterized in that, It also includes strip openings (7), with a set of strip openings (7) provided on each set of support arms (3).
6. The stator winding and wire management structure as described in claim 1, characterized in that, The bottom end of the positioning post (2) is provided with a groove, which is connected to the mounting base (1).