Magnetic separator for efficiently separating iron powder

By introducing a filter screen and rotating rod system into the magnetic separator, and utilizing the cooperation of the top block and the baffle block, impurities in iron powder and mineral powder can be filtered out, solving the problem of difficult impurity removal in existing technologies and improving purity.

CN223669388UActive Publication Date: 2025-12-16QIANAN JINHONG IND CO LTD
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Patent Information

Application Number
CN202423168870.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-12-16
Estimated Expiration
2034-12-21

AI Technical Summary

Technical Problem

Existing magnetic separators have difficulty effectively removing impurities such as sand from mineral powder when screening iron powder, resulting in low purity of iron powder and mineral powder.

Method used

A magnetic separator was designed, comprising a filter screen, a top block, a rotating rod, a stop block, a rotating structure, and a connecting structure. The rotating rod drives the top block to rotate, which in turn causes the filter screen to vibrate up and down. In conjunction with an electric push rod and a gear system, the separator can screen and filter impurities.

Benefits of technology

It improves the purity of iron powder and mineral powder, effectively removes impurities, and enhances the screening effect.

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Abstract

The utility model relates to a magnetic separator for efficiently separating iron powder, and belongs to the technical field of iron powder screening, the magnetic separator comprises a base, a magnetic separator is fixed at the top end of the base, two recovery bins are arranged at the top end of the base, and screening structures are arranged in the front recovery bin and the rear recovery bin; the screening structure comprises a filter screen, two top blocks, rotating rods fixedly installed in the two top blocks, stop blocks fixedly installed on the outer surfaces of the two rotating rods, rotating structures fixedly installed on the outer surfaces of the front rotating rod and the rear rotating rod and used for driving the rotating rods to rotate, and connecting structures fixedly installed at the left end and the right end of the filter screen. According to the magnetic separator for efficiently separating the iron powder, impurities such as sand contained in the iron powder (or mineral powder) can be screened and filtered out, so that the purity of the iron powder (or mineral powder) can be effectively improved, the impurities contained in the iron powder (or mineral powder) can be filtered out while the iron powder is screened out by the magnetic separator, and the filter screen can be taken out of the recovery bin to be replaced.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of iron powder screening, in particular to a magnetic separator for efficiently separating iron powder. BACKGROUND

[0002] The mineral powder is a kind of fine powder particle, which is processed from ore or ore. After the ore is ground into powder, the mineral powder contains iron powder. In order to avoid affecting the subsequent production of the mineral powder, a magnetic separator is usually used to screen the iron powder from the mineral powder.

[0003] The electromagnetic magnetic separator disclosed in Chinese Patent (Publication No. CN203725255U) uses an electromagnet to adsorb iron powder, so it can adsorb and release iron powder as needed. It is suitable for application as a magnetic separator for separating iron powder and iron, but the screened mineral powder and iron powder cannot be further screened in the above-mentioned document. Since the screened mineral powder and iron powder still contain impurities such as sand, the purity of the screened iron powder or mineral powder is poor. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the application provides a magnetic separator for efficiently separating iron powder, which has the advantages of convenient screening and filtering, and solves the problem of inconvenient screening and filtering.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a magnetic separator for efficiently separating iron powder, comprising a base, a magnetic separator fixed at the top end of the base, two recovery bins provided at the top end of the base, and a screening structure provided inside each of the two recovery bins.

[0006] The screening structure comprises a filter screen, two top blocks, a rotating rod fixedly installed inside the two top blocks, a stop block fixedly installed on the outer surface of the two rotating rods, a rotating structure fixedly installed on the outer surface of the two rotating rods for driving the rotating rods to rotate, and a connecting structure fixedly installed on the left and right ends of the filter screen.

[0007] The above-mentioned technical scheme can screen and filter out the impurities such as sand contained in the iron powder or mineral powder, thereby effectively improving the purity of the iron powder or mineral powder, and enabling the magnetic separator to screen the iron powder while filtering the impurities contained therein.

[0008] Further, the front and rear walls of the recovery bin are provided with rotating holes for the rotating rods to penetrate and rotate therein, and the opposite wall of each of the two top blocks is provided with a through hole for the rotating rod to penetrate and be fixed therein.

[0009] The technical scheme is adopted, the rotating rod can extend into the inside of the recycling bin through the rotating hole, so that the rotating rod can be connected with the top block, the top block can be fixed on the outer surface of the rotating rod through the connecting hole, so that the rotating rod can drive the top block to rotate in the recycling bin, and the two top blocks can push the filter screen to move upward.

[0010] Further, the opposite wall of the front and rear stop blocks is provided with a connecting hole for the rotating rod to penetrate and fix the inside thereof, the opposite wall of the front and rear top blocks is respectively abutted with the front and rear walls of the inner cavity of the recycling bin, and the opposite wall of the front and rear stop blocks is respectively abutted with the front and rear walls of the recycling bin.

[0011] The technical scheme is adopted, the stop block can be fixed on the outer surface of the rotating rod, and the stop block can be stably rotated in the rotating hole of the recycling bin by cooperating with the top block in the same group, so that the phenomenon that the rotating rod moves forward and backward in the rotating hole of the recycling bin during rotation can be reduced.

[0012] Further, the two top blocks are located directly below the filter screen, and the two top blocks are respectively abutted with the front and rear walls of the lower end of the filter screen.

[0013] The technical scheme is adopted, the two top blocks are abutted with the bottom of the filter screen, so that when the two top blocks rotate, the sharp end of the top block can push the filter screen to move upward, and when the bottom end of the top block is in contact with the filter screen, the filter screen slides downward under the action of inertia, so that the filter screen can be shaken up and down in the recycling bin, so that the filtering effect on the iron powder can be accelerated.

[0014] Further, the rotating structure comprises two gears fixed on the outer surfaces of the two rotating rods, and the rotating structure further comprises two support plates fixed on the front and rear walls of the recycling bin, the right side walls of the two support plates are respectively fixed with electric push rods, and the output ends of the two electric push rods are respectively fixed with toothed plates.

[0015] The technical scheme is adopted, so that the rotating rod can be rotated, and the rotating rod can drive the top block to rotate.

[0016] Further, the two toothed plates are located directly above the two gears, and the lower side walls of the toothed plates are engaged with the top ends of the gears.

[0017] The technical scheme is adopted, so that when the two toothed plates move linearly at the top ends of the two gears, the toothed plates can be engaged with the top ends of the gears, that is, the toothed plates can drive the gears to rotate, and the gears can drive the rotating rod to rotate.

[0018] Further, the connecting structure comprises two T-shaped rods fixed on the left and right walls of the inner cavity of the recycling bin, and screw rods are threadedly connected in the interiors of the left and right groups of T-shaped rods, and operation blocks are fixed on the top ends of the screw rods.

[0019] The filter screen can be installed in the recycling bin and can be shaken up and down in the recycling bin.

[0020] Further, the left and right ends of the top end of the filter screen are provided with circular holes for the T-shaped rods to penetrate and slide inside.

[0021] The filter screen can slide on the surface of the two groups of T-shaped rods through the circular holes, which can effectively limit the height of the filter screen in the recycling bin.

[0022] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0023] The pair of iron powder efficient separation magnetic separators can effectively improve the purity of the iron powder (or mineral powder) by setting a screening structure to screen and filter out impurities such as sand contained in the iron powder (or mineral powder), so that the magnetic separator can filter the impurities contained in the iron powder while screening the iron powder, i.e. the filter screen can be taken out from the recycling bin for replacement. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 The structure of the present application is shown in the figure;

[0025] Figure 2 The structure of the recycling bin cavity of the present application is shown in the figure;

[0026] Figure 3 The top view structure of the recycling bin of the present application is shown in the figure;

[0027] Figure 4 The structure of the filter screen and the T-shaped rod of the present application is shown in the figure.

[0028] In the figure: 1, base; 2, magnetic separator; 3, recycling bin; 31, filter screen; 32, top block; 33, rotating rod; 34, stop block; 35, gear; 36, support plate; 37, electric push rod; 38, toothed plate; 39, T-shaped rod; 310, screw rod; 311, operating block. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0030] Please refer to Figure 1The magnetic separator for efficiently separating iron powder in the embodiment comprises a base 1, a magnetic separator 2 fixed at the top end of the base 1, and two recovery bins 3 arranged at the top end of the base 1.

[0031] In addition, the front and rear recovery bins 3 are respectively arranged at the two discharge ports of the magnetic separator 2, so that the screened ore powder and iron powder can be taken.

[0032] In addition, the front and rear recovery bins 3 are respectively arranged at the two discharge ports of the magnetic separator 2, so that the screened ore powder and iron powder can be taken.

[0033] Please refer to Figures 1 to 4 The screening structure in the embodiment comprises a filter screen 31, two top blocks 32, a rotating rod 33 fixedly installed in the two top blocks 32, a blocking block 34 fixedly installed on the outer surface of the two rotating rods 33, a rotating structure fixedly installed on the outer surface of the two rotating rods 33 for driving the rotating rods 33 to rotate, and a connecting structure fixedly installed on the left and right ends of the filter screen 31.

[0034] Among them, the front and rear walls of the recovery bin 3 are provided with rotating holes for the rotating rods 33 to penetrate and rotate in the rotating holes, so that the rotating rods 33 can extend into the inside of the recovery bin 3 through the rotating holes, so that the rotating rods 33 can be connected with the top blocks 32, and the opposite wall of the front and rear top blocks 32 is provided with a through hole for the rotating rods 33 to penetrate and be fixed in the through hole, so that the top blocks 32 can be fixed to the outer surface of the rotating rods 33 through the through hole, so that the rotating rods 33 can drive the top blocks 32 to rotate in the recovery bin 3, and the two top blocks 32 can push the filter screen 31 to move upward.

[0035] In addition, the opposite wall of the front and rear blocking blocks 34 is provided with a connecting hole for the rotating rods 33 to penetrate and be fixed in the connecting hole, the opposite wall of the front and rear top blocks 32 respectively abuts against the front and rear walls of the inner cavity of the recovery bin 3, and the opposite wall of the front and rear blocking blocks 34 respectively abuts against the front and rear walls of the recovery bin 3, so that the blocking blocks 34 can be fixed to the outer surface of the rotating rods 33, and the blocking blocks 34 can make the rotating rods 33 stably rotate in the rotating holes of the recovery bin 3 by cooperating with the top blocks 32 in the same group, so as to reduce the phenomenon that the rotating rods 33 move forward and backward in the rotating holes of the recovery bin 3 during rotation.

[0036] And, two top blocks 32 are located directly below the filter screen 31, and the two top blocks 32 are in abutment with the front and rear walls of the lower end of the filter screen 31, and the top block 32 is in a conical shape. When the two top blocks 32 are in abutment with the bottom of the filter screen 31, the tip of the top block 32 can push the filter screen 31 to move upward. When the bottom end of the top block 32 is in contact with the filter screen 31, the filter screen 31 slides downward by inertia, so that the filter screen 31 can be shaken up and down in the recycling bin 3, so as to accelerate the filtering effect of the iron powder.

[0037] Please refer to Figure 1 and Figure 3 The rotating structure in the embodiment includes gears 35 fixed to the outer surfaces of the two rotating rods 33, and the rotating structure further includes support plates 36 fixed to the front and rear walls of the recycling bin 3. The right side walls of the two support plates 36 are each fixed with an electric push rod 37, and the output ends of the two electric push rods 37 are each fixed with a toothed plate 38.

[0038] Secondly, the two toothed plates 38 are located directly above the two gears 35, and the lower side wall of the toothed plate 38 is in meshing engagement with the top end of the gear 35. When the two toothed plates 38 move linearly at the top end of the two gears 35, the toothed plate 38 can be in meshing engagement with the top end of the gear 35, so that the toothed plate 38 can drive the gear 35 to rotate, and the gear 35 can drive the rotating rod 33 to rotate.

[0039] Please refer to Figure 2 and Figure 4 The connecting structure in the embodiment includes two T-shaped rods 39 fixed to the left and right walls of the inner cavity of the recycling bin 3. The interiors of the left and right groups of T-shaped rods 39 are each threadedly connected with a screw rod 310, and the top ends of the screw rods 310 are each fixed with an operating block 311.

[0040] At the same time, the left and right ends of the top end of the filter screen 31 are each provided with a circular hole for the T-shaped rod 39 to penetrate and slide therein, so that the filter screen 31 can slide on the surfaces of the left and right groups of T-shaped rods 39 through the circular holes, which can effectively limit the position height of the filter screen 31 in the recycling bin 3.

[0041] In addition, the top ends of the left and right groups of T-shaped rods 39 are each provided with a threaded hole, and the screw rod 310 is threadedly connected to the inner side of the threaded hole, so that the screw rod 310 can be threadedly connected with the T-shaped rod 39 through the threaded hole, so that the operating block 311 can be installed at the top end of the T-shaped rod 39, and the diameter of the operating block 311 is greater than the diameter of the T-shaped rod 39, which can effectively prevent the filter screen 31 from sliding out of the surfaces of the left and right groups of T-shaped rods 39 when the top block 32 pushes the filter screen 31 to move upward, and also facilitates the disassembly of the filter screen 31 from the recycling bin 3.

[0042] It should be noted that the magnetic separator 2 and the electronic components appearing in the text are well known to the public in the prior art, and the control method of the present embodiment is controlled by the controller, and the electrical components appearing in the text are connected with the controller and the power supply. The control circuit of the controller can be realized by simple programming of those skilled in the art, and the power supply is also commonly known in the art. Therefore, the control method and circuit connection of the present application will not be explained in detail.

[0043] The working principle of the above embodiment is:

[0044] In use, the mineral powder and iron powder screened out of the magnetic separator 2 fall into the front and rear recovery bins 3 through the two discharge ports of the magnetic separator 2, so that the filter screen 31 can filter out the impurities such as sand contained in the iron powder (or mineral powder), thereby effectively improving the purity of the iron powder (or mineral powder). The magnetic separator 2 can filter the impurities contained in the iron powder while screening the iron powder, and the controller controls the two electric push rods 37 to work, so that the two electric push rods 37 can drive the toothed plates 38 to move linearly on the front and rear walls of the recovery bin 3. The two toothed plates 38 move linearly on the top of the two gears 35, and the toothed plates 38 engage with the gears 35, so that the toothed plates 38 can drive the gears 35 to rotate, that is, the gears 35 can drive the rotating rods 33 to rotate, so that the front and rear rotating rods 33 can drive the front and rear top blocks 32 to rotate in the recovery bin 3. During the rotation of the two top blocks 32, the filter screen 31 can be moved upward, and the filter screen 31 can move downward by inertia, that is, the filter screen 31 can slide up and down on the surface of the two groups of T-shaped rods 39, so that the filter screen 31 can be shaken up and down in the recovery bin 3, thereby increasing the filtering efficiency of the filter screen 31 on the iron powder (or mineral powder).

[0045] By rotating the operating block 311, the operating block 311 drives the screw rod 310 to gradually move out of the threaded hole of the T-shaped rod 39, and the above steps are repeated to disassemble the other three operating blocks 311 from the top end of the T-shaped rod 39, that is, the filter screen 31 can be taken out of the recovery bin 3 for replacement.

Claims

1. A magnetic separator for efficient separation of iron powder, comprising a base (1), characterized in that: The top end of the base (1) is fixed with a magnetic separator (2), and the top end of the base (1) is provided with two recycling bins (3), and the interiors of the front and rear recycling bins (3) are provided with screening structures. The screening structure comprises a filter screen (31), two top blocks (32), a rotating rod (33) fixedly installed in the interiors of the two top blocks (32), a stop block (34) fixedly installed on the outer surfaces of the two rotating rods (33), a rotating structure fixedly installed on the outer surfaces of the front and rear rotating rods (33) for driving the rotating rods (33) to rotate, and a connecting structure fixedly installed on the left and right ends of the filter screen (31).

2. The magnetic separator of claim 1, wherein: The front and rear walls of the recycling bin (3) are both provided with rotating holes for the rotating rods (33) to penetrate and rotate in the interiors of the rotating holes, and the opposite walls of the front and rear top blocks (32) are both provided with through holes for the rotating rods (33) to penetrate and be fixed in the interiors of the through holes.

3. The magnetic separator for efficient separation of iron powder according to claim 1, characterized in that: The opposite walls of the front and rear stop blocks (34) are both provided with connecting holes for the rotating rods (33) to penetrate and be fixed in the interiors of the connecting holes, and the opposite walls of the front and rear top blocks (32) are respectively in abutment with the front and rear walls of the recycling bin (3).

4. The magnetic separator of claim 1, wherein: The two top blocks (32) are both located directly below the filter screen (31), and the front and rear walls of the lower end of the filter screen (31) are in abutment with the two top blocks (32).

5. The magnetic separator of claim 1, wherein: The rotating structure comprises a gear (35) fixed on the outer surfaces of the two rotating rods (33), and the rotating structure further comprises a support plate (36) fixed on the front and rear walls of the recycling bin (3), and the right side walls of the two support plates (36) are both fixed with an electric push rod (37), and the output ends of the two electric push rods (37) are both fixed with a toothed plate (38).

6. A magnetic separator for efficient separation of iron powder according to claim 5, characterized in that: The two toothed plates (38) are both located directly above the two gears (35), and the lower side walls of the toothed plates (38) are in meshing engagement with the top ends of the gears (35).

7. The magnetic separator of claim 1, wherein: The connecting structure comprises two T-shaped rods (39) fixed on the left and right walls of the recycling bin (3), and the interiors of the left and right groups of T-shaped rods (39) are both threadedly connected with a screw rod (310), and the top ends of the screw rods (310) are both fixed with an operating block (311).

8. A magnetic separator for efficient separation of iron powder according to claim 7, characterized in that: The left and right ends of the top end of the filter screen (31) are both provided with circular holes for the T-shaped rods (39) to penetrate and slide in the interiors of the circular holes.

Citation Information

Patent Citations

  • Electromagnetic separator

    CN203725255U