Granule cooling device for producing cable material

By introducing a spiral cooling pipe and a rotating receiving disc into the cable material granule cooling device, combined with a fan and motor drive, the problems of low and uneven cooling efficiency were solved, achieving a highly efficient and uniform granule cooling effect.

CN223671597UActive Publication Date: 2025-12-16JIANGSU SUKE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422307431.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-12-16
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing cable material granule cooling devices have low cooling efficiency and uneven cooling, leading to granule accumulation and oxidation, making direct packaging impossible.

Method used

A pellet cooling device with a pre-cooling structure was designed, including a spiral cooling pipe and a rotating receiving plate. The rotating structure driven by a fan and a motor achieves uniform spreading of pellets and air cooling, thereby extending the cooling time.

Benefits of technology

It improves the cooling efficiency of the granules, achieves uniform cooling, avoids granule accumulation and waste, and ensures sufficient cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable material production, and discloses a granule cooling device for producing cable materials, which comprises a cooling frame, a material receiving disc is rotatably connected to the cooling frame, a discharge pipe is arranged below the center of the material receiving disc, and the bottom surface of the material receiving disc is in a conical net shape with the center protruding downwards. The material receiving disc is driven by a rotating structure fixed on the cooling frame to rotate, a blanking hopper is arranged above the material receiving disc, a blanking pipe is integrally formed below the blanking hopper, the blanking pipe is arranged close to the edge of the material receiving disc, a cooling pipe is connected to the outside of the blanking pipe, and a fan is connected to the position, below the material receiving disc, of the cooling frame. The cooling device has the advantages of being provided with a pre-cooling structure, being high in cooling efficiency, and being capable of automatically paving granules to realize uniform and sufficient cooling.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable material production technical field, specifically point to a kind of granule cooling device for producing cable material. BACKGROUND

[0002] Cable material granule is a kind of prefabricated material for producing cable. When producing, polymer resin and additive are mixed well and then granulated by granulator. The granulator usually adopts hot cutting mode to extrude molten material into strip shape, and then cut into uniform size granules. The just-made granules are very high in temperature, and need to be cooled before packaging to prevent heat accumulation in the packaging bag from causing moisture and granule oxidation or even scrap.

[0003] The existing cable material granules are cooled by air cooling after production. The granulator directly feeds the produced granules into the cooling device with fan for cooling. Although the fan can accelerate the cooling of the granules, the cooling position is fixed, and the cooling efficiency is limited. Since the granules directly fall into the cooling device, they are prone to accumulate. During air cooling, only the surface layer of the granules can be cooled, and the cooling effect of the granules accumulated in the inner layer is not ideal, resulting in uneven cooling of the granules, which still cannot be directly packaged. SUMMARY

[0004] The utility model discloses to solve the above-mentioned various problems, propose a kind of granule cooling device for producing cable material with precooling structure, cooling efficiency is high, can automatically spread granule and realize uniform and sufficient cooling.

[0005] To solve the above technical problems, the technical scheme proposed by the utility model is: a kind of granule cooling device for producing cable material, including cooling frame, the cooling frame is rotationally connected with receiving tray, the receiving tray center lower part is equipped with discharge pipe, the receiving tray bottom surface is the center downward protruding conical net, the receiving tray is rotated by the rotation structure fixed on cooling frame and driven, receiving tray upper portion is equipped with drop hopper, the drop hopper lower portion is integrally formed with drop pipe, the drop pipe is close to receiving tray edge setting, the drop pipe outside is connected with cooling pipe, the cooling frame is connected with fan below receiving tray.

[0006] Further, the receiving tray upper portion edge is connected with protective ring, and the protective ring upper end is inclined to the center.

[0007] Based on the above features, the protective ring inclined at the upper end can effectively limit the cable material granules, prevent the granules from accidentally flying out of the receiving tray edge, ensure the cleanliness and safety of the production environment, and also avoid granule waste.

[0008] Further, the cooling frame comprises a bottom plate, a support leg is symmetrically connected above the bottom plate, a same fixing ring I is connected between the upper ends of the two support legs, and the receiving disc is rotationally connected in the fixing ring I.

[0009] Based on the above characteristics, the two symmetrically arranged support legs can provide stable support force for the fixing ring I, thereby ensuring the stability of the receiving disc.

[0010] Further, the rotating structure comprises a gear I connected to the outer wall of the discharging pipe, the gear I is meshed with a gear II on one side, and the gear II is driven by a motor fixed on the cooling frame.

[0011] Based on the above characteristics, the gear I cooperates with the gear II to ensure that the motor drives the receiving disc to rotate stably and continuously, thereby ensuring uniform paving of the granules.

[0012] Further, an L-shaped support is connected above the support leg near the discharging hopper, the other end of the L-shaped support is connected with a fixing ring II, and the discharging hopper is fixedly connected in the fixing ring II.

[0013] Based on the above characteristics, the L-shaped support and the fixing ring II provide firm support for the discharging hopper, so that the discharging hopper will not shake or shift due to the impact of the falling granules.

[0014] Further, the cooling pipe is spirally wrapped on the outer wall of the discharging pipe.

[0015] Based on the above characteristics, the spiral-shaped cooling pipe greatly increases the contact area with the discharging pipe, and can more fully absorb the heat of the granules during the falling process, thereby achieving efficient pre-cooling of the granules.

[0016] Further, the air outlet of the fan is located directly below the discharging pipe.

[0017] Based on the above characteristics, the air blown by the fan can directly act on the granules falling from the discharging pipe, which is conducive to improving the cooling effect.

[0018] Compared with the prior art, the advantages of this utility model are as follows: A spirally wrapped cooling pipe is connected to the outside of the discharge pipe. As the granules fall from the hopper through the discharge pipe, the cooling pipe pre-cools the granules, thereby improving the cooling efficiency. The bottom surface of the receiving tray is a cone-shaped mesh with a downward convex center, driven by a rotating structure. After the granules fall from the discharge pipe to the edge of the receiving tray, they automatically spread outwards as the tray rotates. This automatic spreading method ensures that the granules are evenly distributed on the receiving tray, achieving uniform cooling under the action of the fan. This avoids uneven cooling caused by granule accumulation. Furthermore, under the combined action of the inclined bottom surface of the receiving tray and the centrifugal force of rotation, the granules slowly enter the discharge pipe along the bottom surface of the receiving tray, effectively extending the cooling time and facilitating thorough cooling. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present invention;

[0020] Figure 2 This is the front view of this utility model;

[0021] Figure 3 This is a side view of the present invention;

[0022] Figure 4 This is a top view of the present invention.

[0023] As shown in the figure: 1. Receiving tray; 2. Discharge pipe; 3. Drop hopper; 4. Drop pipe; 5. Cooling pipe; 6. Fan; 7. Protective ring; 8. Base plate; 9. Support leg; 10. Fixing ring one; 11. Gear one; 12. Gear two; 13. Motor; 14. L-shaped bracket; 15. Fixing ring two. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] Combined with appendix Figure 1 Appendix Figure 2 A granular cooling device for producing cable materials includes a cooling rack with a receiving tray 1 rotatably connected to it. The cooling rack includes a base plate 8, and support legs 9 are symmetrically connected above the base plate 8. A fixed ring 10 is connected between the upper ends of the two support legs 9. The receiving tray 1 is rotatably connected within the fixed ring 10. The two symmetrically arranged support legs 9 can provide stable support force for the fixed ring 10, thereby ensuring the stability of the receiving tray 1.

[0026] Combined with appendix Figure 2 Appendix Figure 3The material receiving disc 1 is provided with a discharging pipe 2 below the center, the bottom surface of the material receiving disc 1 is a conical net shape with the center downwardly protruding, a protective ring 7 is connected above the edge of the material receiving disc 1, and the upper end of the protective ring 7 is inclined to the center. The protective ring 7 with the inclined upper end can effectively limit the cable material particles, prevent the particles from accidentally flying out of the edge of the material receiving disc 1, ensure the neatness and safety of the production environment, and also avoid the waste of particles.

[0027] The drawings are combined Figure 1 , the drawings are combined Figure 2 The material receiving disc 1 is driven to rotate by a rotating structure fixed on the cooling frame, the rotating structure includes a gear one 11 connected to the outer wall of the discharging pipe 2, the gear one 11 is engaged with a gear two 12 on one side, the gear two 12 is driven by a motor 13 fixed on the cooling frame, and the gear one 11 cooperates with the gear two 12 to ensure that the motor 13 drives the material receiving disc 1 to stably and continuously rotate, thereby ensuring the uniformity of the particle paving.

[0028] The drawings are combined Figure 2 , the drawings are combined Figure 4 A material falling hopper 3 is arranged above the material receiving disc 1, a material falling pipe 4 is integrally formed below the material falling hopper 3, the material falling pipe 4 is arranged close to the edge of the material receiving disc 1, an L-shaped support 14 is connected above the support leg 9 close to the material falling hopper 3, a fixed ring two 15 is connected to the other end of the L-shaped support 14, and the material falling hopper 3 is fixedly connected in the fixed ring two 15. The L-shaped support 14 and the fixed ring two 15 provide firm support for the material falling hopper 3, so that the material falling hopper 3 will not shake or shift due to the impact of the falling particles.

[0029] The drawings are combined Figure 2 , the drawings are combined Figure 3 A cooling pipe 5 is connected outside the material falling pipe 4, the cooling pipe 5 is spirally wrapped on the outer wall of the material falling pipe 4, the spiral cooling pipe 5 greatly increases the contact area with the material falling pipe 4, and can more fully absorb the heat of the particles in the falling process, thereby achieving efficient pre-cooling of the particles.

[0030] The drawings are combined Figure 2 A fan 6 is connected below the material receiving disc 1 on the cooling frame. The air outlet of the fan 6 is located directly below the material falling pipe 4, and the air blown by the fan 6 can directly act on the particles falling from the material falling pipe 4, which is conducive to improving the cooling effect.

[0031] The specific implementation of the utility model: install the device in the appropriate position, make the blanking hopper 3 below the cable material production equipment particle outlet, connect the device with external power supply, connect the cooling pipe 5 with external cooling equipment and open the external cooling equipment, the cooling pipe 5 carries out refrigeration to blanking pipe 4 and its inside, after the particle falls into blanking hopper 3, automatically enters blanking pipe 4 and realizes precooling, the particle after precooling falls into the receiving tray 1, open the fan 6, the fan 6 carries out air cooling to the particle falling on the receiving tray 1, open the motor 13 simultaneously, the motor 13 drives gear two 12 to rotate at a constant speed, gear two 12 drives gear one 11 to rotate, gear one 11 drives the discharge pipe 2 to rotate, in turn make the receiving tray 1 rotate at a constant speed, the particle on the receiving tray 1 rotates with the receiving tray 1 and automatically evenly spreads, and will intermittently pass through the cooling of the fan 6 above, to realize uniform cooling, the particle rotates with the receiving tray 1 and slowly enters the discharge pipe 2 along the inclined bottom surface of the receiving tray 1 simultaneously, finally, the particle after cooling is completed is discharged from the discharge pipe 2, can place the collecting container under the discharge pipe 2 and collect the well-cooled particle, also can install conveying equipment here and automatically convey the particle to the packaging procedure.

[0032] In the description of the utility model, it is necessary to explain that, unless another explicit provision and limitation, the term "connection" should be broad understanding, for example, can be fixed connection, can also be detachable connection, or integrally connected, for the ordinary skill in the art, can be understood according to the specific meaning of the above-mentioned term in the utility model with specific circumstances.

[0033] The utility model and its implementation have been described above, and this description is not restrictive, and the embodiment shown in the drawings is only one of the utility model, and the actual structure is not limited to this. In general, if the ordinary skill in the art is inspired, without departing from the utility model, without creative design, similar structure and embodiments of the technical scheme should belong to the protection scope of the utility model.

Claims

1. A pellet cooling device for producing cable material, comprising a cooling frame, characterized in that: The rotating connection is provided with a receiving tray (1) on the cooling frame, a discharge pipe (2) is arranged below the center of the receiving tray (1), the bottom surface of the receiving tray (1) is a conical net shape with a center downward protrusion, the receiving tray (1) is driven to rotate by a rotating structure fixed on the cooling frame, a falling hopper (3) is arranged above the receiving tray (1), a falling pipe (4) is integrally arranged below the falling hopper (3), the falling pipe (4) is arranged close to the edge of the receiving tray (1), a cooling pipe (5) is connected outside the falling pipe (4), and a fan (6) is connected below the receiving tray (1) on the cooling frame.

2. A pellet cooling device for producing cable material according to claim 1, characterized in that: A protective ring (7) is connected at the upper edge of the receiving tray (1), and the upper end of the protective ring (7) is inclined towards the center.

3. A pellet cooling device for producing cable material according to claim 1, characterized in that: The cooling frame comprises a bottom plate (8), support legs (9) are symmetrically connected above the bottom plate (8), the same fixed ring one (10) is connected between the upper ends of the two support legs (9), and the receiving tray (1) is rotatably connected in the fixed ring one (10).

4. A pellet cooling device for producing cable material according to claim 1, characterized in that: The rotating structure comprises a gear one (11) connected on the outer wall of the discharge pipe (2), a gear two (12) is engaged on one side of the gear one (11), and the gear two (12) is driven by a motor (13) fixed on the cooling frame.

5. A pellet cooling device for producing cable material according to claim 3, characterized in that: An L-shaped support (14) is connected above the support leg (9) close to the falling hopper (3), a fixed ring two (15) is connected at the other end of the L-shaped support (14), and the falling hopper (3) is fixedly connected in the fixed ring two (15).

6. A pellet cooling device for producing cable material according to claim 1, characterized in that: The cooling pipe (5) is spirally wrapped on the outer wall of the falling pipe (4).

7. A pellet cooling device for producing cable material according to claim 1, characterized in that: The air outlet of the fan (6) is located directly below the falling pipe (4).