Counting and caching mechanism for products
By designing a counting buffer mechanism and utilizing the cooperation of through-beam sensors and a buffer board, the product counting is automated and continuous, solving the problem of inaccurate manual counting and improving counting accuracy and production efficiency.
Patent Information
- Application Number
- CN202520107819.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-17
AI Technical Summary
In the current product manufacturing industry, product counting and packing mainly rely on manual labor, which results in high labor intensity and inaccurate counting, and is prone to miscounting or omissions.
Design a counting and buffering mechanism that uses a through-beam sensor to automatically record the product quantity and controls the opening and closing of the discharge port through a buffer plate and a cylinder to achieve automatic counting and continuous production.
It achieves accurate and automated product counting, reduces manual labor intensity, ensures continuous equipment production and avoids downtime, and ensures sufficient material storage in the material basket.
Smart Images
Figure CN223672999U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product counting auxiliary equipment technical field especially relates to a kind of about product's counting cache mechanism. BACKGROUND
[0002] In the product production industry in the existing market, after product production is completed, it needs to be counted and packed. At present, most industries still adopt manual counting and packing, which is labor-intensive and inaccurate, and errors such as miscounting or missing counting are likely to occur. INVENTION CONTENTS
[0003] To solve the above technical problems, the utility model designs a kind of about product's counting cache mechanism.
[0004] The utility model adopts the following technical scheme:
[0005] A kind of about product's counting cache mechanism, including rack, the rack is provided with the conveying line extending upwards, the counting use of the opposite radiation sensor is installed in the tail end drop position of conveying line on rack, hopper frame is installed in the position below the opposite radiation sensor on rack, hopper is installed on hopper frame, discharge port is arranged at the bottom of hopper, and switch device controlled by controller to open and close is arranged at discharge port.
[0006] As a preferred, the switch device includes two cache plates and cylinders, the two cache plates are hinged on the two sides of discharge port, the two cylinders are respectively hinged on the cache plate at one end, and the other end is hinged on the cylinder fixing piece, the cylinder fixing piece is fixedly installed on the hopper, and the cache plate is opened and closed by the cylinder extension control discharge port.
[0007] As a preferred, the two cache plates are hinged on the two sides of discharge port by hinge.
[0008] As a preferred, the hopper is fixedly connected on the rack by bolt.
[0009] As a preferred, the conveying line adopts double-belt clamping conveying line.
[0010] The utility model has the advantages that the utility model designs a kind of about product's counting cache mechanism, the number of product dropped in hopper is automatically recorded by the opposite radiation sensor, counting is accurate, saves labor, cache mechanism can guarantee that equipment continuous production, and material frame full material equipment does not stop, and cache storage material is sufficient. DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model;
[0012] In the diagram: 1. Frame, 2. Conveyor line, 3. Product, 4. Through-beam sensor, 5. Hopper, 6. Cylinder fixture, 7. Hopper frame, 8. Buffer plate, 9. Hinge, 10. Cylinder. Detailed Implementation
[0013] The technical solution of this utility model will be further described in detail below through specific embodiments and with reference to the accompanying drawings:
[0014] Example: Figure 1 As shown, a counting and buffering mechanism for products includes a frame 1, on which an upwardly extending conveyor line 2 is provided. A counting through-beam sensor 4 is installed on the frame at the drop position of the end of the conveyor line. A hopper frame 7 is installed on the frame below the through-beam sensor. A hopper 5 is installed on the hopper frame. A discharge port is provided at the bottom of the hopper. A switch device for controlling the opening and closing of the discharge port is provided at the discharge port.
[0015] The switching device includes two buffer plates 8 and a cylinder 10. The two buffer plates are hinged to both sides of the discharge port. One end of each cylinder is hinged to the buffer plate, and the other end is hinged to the cylinder fixing part 6. The cylinder fixing part is fixedly installed on the hopper. The cylinder extension and retraction control the opening and closing of the discharge port.
[0016] Two buffer plates are hinged to both sides of the discharge port via hinge 9. The hopper is fixed to the frame with bolts. The conveyor line is a double-belt clamped conveyor line.
[0017] When this product counting and buffering mechanism is in use, product 3 is conveyed via a double-belt clamping conveyor. When a product is transported to the end of the double-belt clamping conveyor, a through-beam sensor senses and counts the product, and simultaneously, the product falls into the hopper. A cylinder extends to drive the buffer plate to close, and the hopper stores the product. When the number of products in the hopper reaches the required level, the cylinder retracts to drive the buffer plate to open, and a fixed quantity of product falls out of the hopper. This invention provides accurate counting and ensures continuous production when switching material frames through the buffering mechanism.
[0018] The embodiments described above are merely preferred solutions of this utility model and are not intended to limit this utility model in any way. Other variations and modifications are possible without departing from the technical solutions described in the claims.
Claims
1. A count cache mechanism for a product comprising a housing, characterized in that, The rack is provided with an upwardly extending conveying line, a countable opposite radiation sensor is installed on the rack at a falling position at the tail end of the conveying line, a hopper frame is installed on the rack below the opposite radiation sensor, a hopper is installed on the hopper frame, a discharge port is arranged at the bottom of the hopper, and a switch device controlled by a controller to open and close is arranged at the discharge port.
2. The count buffer mechanism for a product according to claim 1, wherein, The switch device comprises two buffer plates and air cylinders, the two buffer plates are hingedly connected on both sides of the discharge port, one end of each air cylinder is hingedly connected to a buffer plate, and the other end is hingedly connected to an air cylinder fixing member, the air cylinder fixing member is fixedly installed on the hopper, and the buffer plates are controlled to open and close the discharge port through the extension and contraction of the air cylinders.
3. A count buffer mechanism for a product according to claim 2, wherein, The two buffer plates are hingedly connected on both sides of the discharge port through hinges.
4. The count buffer mechanism for a product according to claim 1, wherein, The hopper is fixedly connected to the rack through bolts.
5. The count buffer mechanism for a product according to claim 1, wherein, The conveying line adopts a double-belt clamping conveying line.