Quick-release type water-cooling bearing seat
By designing a quick-release water-cooled bearing housing, the problem of bearing wear due to high temperature in roller calenders was solved, enabling quick disassembly and assembly of the bearings and effective cooling, thus extending the bearings' service life.
Patent Information
- Application Number
- CN202520560764.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In sheet production, the bearings of roller calenders are prone to wear and failure due to high-temperature operating conditions, resulting in a reduced service life.
A quick-release water-cooled bearing housing was designed, including an upper bearing housing and a lower bearing housing that are detachable from each other. Each bearing housing has an independent water-cooling cavity. Quick disassembly and assembly are achieved through connecting bolts and positioning pins, which facilitates roller replacement and reduces bearing temperature through the water-cooling cavity.
It effectively reduces bearing temperature, decreases wear and failure, extends bearing life, and simplifies the roller replacement process, saving time.
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Figure CN223676826U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plastic sheet production equipment, in particular to a quick-release water-cooled bearing seat. BACKGROUND
[0002] In sheet production, the roller calender is a commonly used sheet calender. The process temperature of some products is relatively high, and the temperature of the product when it is discharged from the mold exceeds 150 degrees. In continuous sheet production, the temperature of the product is transferred to the shaft head of the roller, causing the temperature of the bearing set in the shaft head to continuously rise. The clearance and rotation flexibility of the bearing change, resulting in bearing wear and failure, and reducing the service life of the bearing. SUMMARY
[0003] In order to solve the problem of easy wear and failure of bearings in high-temperature working conditions in the prior art, the purpose of the present application is to provide a quick-release water-cooled bearing seat which is convenient to replace the roller and has good water cooling effect.
[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a quick-release water-cooled bearing seat is installed on the shaft head of a roller, the water-cooled bearing seat comprises an upper bearing seat and a lower bearing seat which are arranged opposite to each other, the upper bearing seat and the lower bearing seat are detachably connected, an upper bearing cavity and an upper water cooling cavity which are independent of each other are formed in the upper bearing seat, the opening of the upper bearing cavity is arranged downward, the upper water cooling cavity surrounds the periphery of the upper bearing cavity and has an upper water inlet and an upper water outlet which are in communication with a water cooling source, a lower bearing cavity and a lower water cooling cavity which are independent of each other are formed in the lower bearing seat, the opening of the lower bearing cavity is arranged upward and can be opposite to the opening of the upper bearing cavity, the lower water cooling cavity surrounds the periphery of the lower bearing cavity and has a lower water inlet and a lower water outlet which are in communication with the water cooling source.
[0005] In the above technical scheme, further preferably, the upper water inlet, the upper water outlet, the lower water inlet and the lower water outlet are all located on the same side of the water-cooled bearing seat, and are located on the side away from the roller.
[0006] In the above technical scheme, further preferably, the upper water inlet and the upper water outlet are arranged opposite to each other, and the lower water inlet and the lower water outlet are arranged opposite to each other.
[0007] In the above technical scheme, further preferably, the upper bearing seat and the lower bearing seat are detachably connected by a plurality of connecting bolts, the plurality of connecting bolts are divided into two groups, and the connecting bolts of the two groups are arranged opposite to each other.
[0008] In the above technical solution, further preferably, the upper bearing seat is provided with a plurality of connecting through holes penetrating the upper bearing seat in the up-down direction, the plurality of connecting through holes are located outside the upper water cooling cavity; the lower bearing seat is provided with a plurality of threaded holes, the plurality of threaded holes are located outside the lower water cooling cavity; the plurality of threaded holes correspond to the plurality of connecting through holes one by one, and each connecting bolt is configured to be able to pass through a connecting through hole and be threadedly connected with the corresponding threaded hole.
[0009] In the above technical solution, further preferably, the upper bearing seat is provided with a plurality of connecting through holes penetrating the upper bearing seat in the up-down direction, the plurality of connecting through holes are located outside the upper water cooling cavity; the lower bearing seat is provided with a plurality of threaded holes, the plurality of threaded holes are located outside the lower water cooling cavity; the plurality of threaded holes correspond to the plurality of connecting through holes one by one, and each connecting bolt is configured to be able to pass through a connecting through hole and be threadedly connected with the corresponding threaded hole.
[0010] In the above technical solution, further preferably, the upper bearing seat is provided with an oil inlet hole, the oil inlet hole is located on the upper side of the upper bearing cavity and communicates with the upper bearing cavity, and the oil inlet hole and the upper water cooling cavity are independent of each other.
[0011] Compared with the prior art, the application has the following beneficial effects:
[0012] The water-cooled bearing seat of the application is divided into an upper bearing seat and a lower bearing seat which are butted up and down, facilitating quick replacement of the roller, and the upper bearing seat and the lower bearing seat are respectively provided with independent water cooling cavities, which effectively reduces the temperature in the bearing cavity, reduces bearing wear and failure caused by high temperature, and prolongs the service life of the bearing; in addition, when replacing the roller, only the upper bearing seat needs to be opened, and the water pipe connected to the water cooling source on the bearing seat does not need to be disassembled, which is convenient to operate and saves the time for replacing the roller. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 A water-cooled bearing seat provided in an embodiment of the application is installed on the end portion of a roller, and a three-dimensional structure schematic view thereof is shown in the figure;
[0014] Figure 2 A three-dimensional structure schematic view of the water-cooled bearing seat in Figure 1 ;
[0015] Figure 3 A three-dimensional structure schematic view of the water-cooled bearing seat in Figure 2 ;
[0016] Figure 4 A front view of the water-cooled bearing seat in Figure 2 ;
[0017] Figure 5 A side view of the water-cooled bearing seat inFigure 4 A sectional view cut along line AA in the diagram;
[0018] Figure 6 for Figure 4 A partial sectional view of the water-cooled bearing housing.
[0019] Among them: 100, water-cooled bearing housing; 10, upper bearing housing; 1, upper bearing cavity; 2, upper water-cooling cavity; 21, upper water inlet; 22, upper water outlet; 5, connecting through hole; 7, upper positioning hole; 9, oil inlet hole; 20, lower bearing housing; 3, lower bearing cavity; 4, lower water-cooling cavity; 41, lower water inlet; 42, lower water outlet; 6, threaded hole; 8, lower positioning hole; 30, water connector; 40, positioning pin; 200, roller. Detailed Implementation
[0020] To illustrate the technical content, structural features, achieved objectives, and effects of the application in detail, the technical solutions of the embodiments of this application will be described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. In the following description, for illustrative purposes, numerous specific details are set forth to provide a detailed description of various exemplary embodiments or implementations of the invention. However, various exemplary embodiments may also be implemented without these specific details or in one or more equivalent arrangements. Furthermore, the various exemplary embodiments may differ, but are not necessarily exclusive. For example, the specific shape, structure, and characteristics of the exemplary embodiments may be used or implemented in another exemplary embodiment without departing from the inventive concept.
[0021] This application provides a quick-release water-cooled bearing housing, such as... Figure 1 As shown, the water-cooled bearing housing 100 is mounted opposite to each other at both ends of the roller 200 to support the roller 200. The water-cooled bearing housing 100 includes an upper bearing housing 10 and a lower bearing housing 20 arranged opposite to each other. The upper bearing housing 10 and the lower bearing housing 20 are detachably connected to facilitate the replacement of the roller 200.
[0022] like Figures 2-5 As shown, the upper bearing housing 10 has two independent upper bearing cavity 1 and upper water-cooling cavity 2. The opening of the upper bearing cavity 1 is downward. The upper water-cooling cavity 2 surrounds the upper bearing cavity 1 and has an upper water inlet 21 and an upper water outlet 22 that are connected to a water cooling source. The lower bearing housing 20 has two independent lower bearing cavity 3 and lower water-cooling cavity 4. The opening of the lower bearing cavity 3 is upward and can be connected to the opening of the upper bearing cavity 1. The lower water-cooling cavity 4 surrounds the lower bearing cavity 3 and has a lower water inlet 41 and a lower water outlet 42 that are connected to a water cooling source. In this embodiment, both the upper water-cooling cavity 2 and the lower water-cooling cavity 4 are arc-shaped, which can improve the cooling efficiency and cooling effect of the upper bearing cavity 1 and the lower bearing cavity 3.
[0023] The upper water inlet 21, the upper water outlet 22, the lower water inlet 41 and the lower water outlet 42 are located on the same side of the water-cooled bearing seat 100 and are located away from the roller 200; each water inlet and water outlet is provided with a water connection 30, and each water connection 30 is connected with a water pipe, and the water pipe is communicated with a water cooling source. The water pipe can be flexibly bent, which does not affect the opening and closing of the upper bearing seat 10 and the lower bearing seat 20. The upper water inlet 21 and the upper water outlet 22 are arranged opposite to each other, and the lower water inlet 41 and the lower water outlet 42 are arranged opposite to each other, and the cooling water provided by the water cooling source is continuously input into the water-cooled bearing seat 100 from the upper water inlet 21 and the lower water inlet 41, and the cooling water continuously flows through the upper water-cooled cavity 2 and the lower water-cooled cavity 4 to take away the heat in the upper bearing cavity 1 and the lower bearing cavity 2, and the water-cooled bearing seat 100 is output from the upper water outlet 22 and the lower water outlet 42.
[0024] When the bearing sleeved on the shaft head of the roller 200 is installed in the water-cooled bearing seat 100, the bearing is contained in the upper bearing cavity 1 and the lower bearing cavity 3, and when the roller 200 rotates at high speed, the temperature of the bearing and its surrounding area rises, the upper water-cooled cavity 2 and the lower water-cooled cavity 4 are arranged around the periphery of the upper bearing cavity 1 and the lower bearing cavity 3, and the cooling water continuously flows in the inside to reduce the temperature in the upper bearing cavity 1 and the lower bearing cavity 3 in the circumferential direction of the bearing, so as to avoid that the temperature in the bearing cavity is too high to affect the service life and flexibility of the bearing.
[0025] The upper bearing seat 10 and the lower bearing seat 20 are detachably connected by a plurality of connecting bolts (not shown in the figure), and the plurality of connecting bolts are divided into two groups, and the two groups of connecting bolts are arranged opposite to each other.
[0026] As shown in Figure 2 , 6 , a plurality of connecting through holes 5 penetrating the upper bearing seat 10 in the up-down direction are arranged on the upper bearing seat 10, and the plurality of connecting through holes 5 are located outside the upper water-cooled cavity 2; a plurality of threaded holes 6 are arranged on the lower bearing seat 20, and the plurality of threaded holes 6 are located outside the lower water-cooled cavity 4. The plurality of threaded holes 6 correspond to the plurality of connecting through holes 5 one by one, and each connecting bolt is configured to be able to pass through a connecting through hole 5 and be threadedly connected with a corresponding threaded hole 6.
[0027] The water-cooled bearing seat 100 further comprises a positioning pin 40, the bottom of the upper bearing seat 10 is provided with an upper positioning hole 7 for inserting at least part of the positioning pin 40, and the top of the lower bearing seat 20 is provided with a lower positioning hole 8 for inserting at least part of the positioning pin 40, the upper positioning hole 7 and the lower positioning hole 8 are arranged opposite to each other in the up-down direction, and the positioning pin 40 is configured to be able to be inserted into the upper positioning hole 7 and the lower positioning hole 8 at the same time. Through the cooperation between the positioning pin 40 and the upper positioning hole 7 and the lower positioning hole 8, the upper bearing seat 10 and the lower bearing seat 20 can be quickly docked, which is convenient for the quick assembly of the water-cooled bearing seat 100, improves the disassembly and assembly efficiency, and shortens the replacement time.
[0028] The oil inlet hole 9 is located on the upper side of the upper bearing cavity 1 and is in communication with the upper bearing cavity 1, so as to facilitate the operator to add lubricating oil into the water-cooled bearing seat 100 through the oil inlet hole 9. The oil inlet hole 9 and the upper water-cooling cavity 2 are independent of each other.
[0029] When the roller is replaced, only the plurality of connecting bolts are disassembled from the upper bearing seat 10, and the upper bearing seat 10 is moved away from the lower bearing seat 20 to open the bearing cavity, without disassembling the water pipes connecting the upper and lower water-cooling cavities. After the roller is replaced, the upper bearing seat 10 is aligned with the lower bearing seat 20 through the positioning pin 40, and the plurality of connecting bolts are connected one by one to the water-cooled bearing seat 100, so that the replacement of the roller is completed, and the operation is convenient and the replacement time is saved.
[0030] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and the scope of protection of the present application is defined by the appended claims, the specification and their equivalents.
Claims
1. A quick-release water-cooled bearing chock to be installed on a shaft head of a roll, characterized in that, The water-cooled bearing seat comprises upper and lower bearing seats arranged oppositely, the upper bearing seat is detachably connected with the lower bearing seat, the upper bearing seat is provided with an upper bearing cavity and an upper water-cooling cavity which are independent of each other, the opening of the upper bearing cavity is arranged downward, the upper water-cooling cavity surrounds the periphery of the upper bearing cavity and is provided with an upper water inlet and an upper water outlet which are communicated with a water cooling source, the lower bearing seat is provided with a lower bearing cavity and a lower water-cooling cavity which are independent of each other, the opening of the lower bearing cavity is arranged upward and can be connected with the opening of the upper bearing cavity, the lower water-cooling cavity surrounds the periphery of the lower bearing cavity and is provided with a lower water inlet and a lower water outlet which are communicated with the water cooling source.
2. The water-cooled bearing seat according to claim 1, characterized in that The upper water inlet, the upper water outlet, the lower water inlet and the lower water outlet are located on the same side of the water-cooled bearing seat and are located on the side away from the roller.
3. The water-cooled bearing seat of claim 1, wherein The upper water inlet and the upper water outlet are arranged oppositely left and right, and the lower water inlet and the lower water outlet are arranged oppositely left and right.
4. The water-cooled bearing seat of claim 1, wherein The upper bearing seat and the lower bearing seat are detachably connected by a plurality of connecting bolts, the plurality of connecting bolts are divided into two groups, and the two groups of connecting bolts are arranged oppositely left and right.
5. The water-cooled bearing seat according to claim 4, characterized in that A plurality of connecting through holes which penetrate the upper bearing seat in the up-down direction are arranged on the upper bearing seat, and the plurality of connecting through holes are located outside the upper water-cooling cavity; a plurality of threaded holes are arranged on the lower bearing seat, and the plurality of threaded holes are located outside the lower water-cooling cavity; the plurality of threaded holes correspond to the plurality of connecting through holes one by one, and each connecting bolt is configured to be threadedly connected with the corresponding threaded hole through the connecting through hole.
6. The water-cooled bearing seat according to claim 5, characterized in that A positioning pin is further included, an upper positioning hole for inserting at least part of the positioning pin is arranged on the bottom of the upper bearing seat, a lower positioning hole for inserting at least part of the positioning pin is arranged on the top of the lower bearing seat, the upper positioning hole and the lower positioning hole are arranged oppositely in the up-down direction, and the positioning pin is configured to be simultaneously inserted into the upper positioning hole and the lower positioning hole.
7. The water-cooled bearing seat of claim 1, wherein An oil inlet hole is arranged on the upper bearing seat, the oil inlet hole is located on the upper side of the upper bearing cavity and is communicated with the upper bearing cavity, and the oil inlet hole and the upper water-cooling cavity are independent of each other.