Polymer electronic sealant production monitoring equipment
The design of the horizontal moving mechanism and the escape plate solves the problem of low sampling efficiency in sealant production, enabling efficient sampling at any location inside the tank, reducing the risk of equipment damage, adapting to tanks of different sizes, and featuring a simple structure that is easy to maintain.
Patent Information
- Application Number
- CN202520530260.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-03-25
AI Technical Summary
In the current sealant production process, sampling methods are inefficient and prone to clogging. In particular, syringe sampling can only obtain a small amount of sample at a time, and measuring cup sampling is prone to getting stuck in the colloid, making it difficult to achieve efficient sampling at any location inside the container.
A sampling and monitoring device including a horizontal moving mechanism and an escape plate was designed. It is fixed to the inner wall of the tank by an arc-shaped fixing block, and uses an electric push rod and a baffle plate to take samples. Combined with the escape plate, it uses Bernoulli's principle to generate buoyancy, so as to achieve convenient sampling and escape.
It enables efficient sampling at any location inside the tank, reduces the risk of equipment damage, improves sampling efficiency and convenience, adapts to tanks of different sizes, and has a simple structure that is easy to maintain.
Smart Images

Figure CN223677501U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of sealant production monitoring, in particular to a kind of high molecular electronic sealant production monitoring equipment. BACKGROUND
[0002] Sealant refers to the deformation with sealing surface shape, not easy to flow, with certain adhesion sealing material, is used to fill the gap between configuration, can play the role of sealing adhesive, with leakage prevention, waterproof, vibration and sound insulation, heat insulation and other functions.It is usually with pitch, natural resin or synthetic resin, natural rubber or synthetic rubber and so on dry or non-dry viscous material as base material, cooperate with talc, white clay, carbon black, titanium dioxide and asbestos and other inert fillers, then add plasticizer, solvent, curing agent, accelerator and so on to make it into product.It can be divided into three categories of elastic sealant, liquid sealant and sealant putty, and is widely used in building, transportation, electronic instruments and parts sealing.
[0003] Sealant production process needs to be stored, usually stored in tank, sample detection monitoring needs to be carried out during storage, sampling method has needle tube sampling and measuring cup sampling, needle tube sampling can only obtain a small amount of sample at a time, and needle head is easy to be blocked, and the efficiency of sampling is also low, and since the viscosity of sealant is large, measuring cup sampling can easily make measuring cup sink into glue body. UTILITY MODEL CONTENT
[0004] In order to make up for the deficiency of prior art, the sampling monitoring mechanism is driven by horizontal moving mechanism to carry out sampling, the tank can be sampled and monitored at any position in real time, and the escape plate is arranged in the sampling monitoring mechanism, the escape plate is made according to Bernoulli principle, and large buoyancy can be generated during horizontal movement, so that the escape plate can be escaped, and the high molecular electronic sealant production monitoring equipment is provided.
[0005] The utility model discloses the technical scheme that solves its technical problem is as follows: a kind of high molecular electronic sealant production monitoring equipment, including mounting rod, and the end of the mounting rod is provided with fixed mechanism, and the outside of the mounting rod is provided with horizontal moving mechanism, the horizontal moving mechanism includes sliding block, and the lower end of the sliding block is provided with sampling monitoring mechanism;
[0006] The sampling monitoring mechanism includes electric push rod and sampling cup, the electric push rod is installed at the lower end of the sliding block, and the piston end of the electric push rod is detachably connected with mounting plate, the sampling cup is fixedly installed at the lower portion of mounting plate, and the inside of the sampling cup is rotatably installed with barrier plate, and the lower end of the sampling cup is fixedly connected with escape plate.
[0007] As preferred, the fixing mechanism is symmetrically provided with two groups, and the fixing mechanism comprises an arc-shaped fixing block, a threaded sleeve is rotationally connected to the inner side of the arc-shaped fixing block, and the two ends of the mounting rod are threadedly connected with the threaded sleeve.
[0008] As preferred, a through groove is formed in the inner side of the sliding block, walking wheels are mounted on the top of the through groove, and the walking wheels are symmetrically provided with three groups, and the walking wheels abut against the upper surface of the mounting rod.
[0009] As preferred, an adapter plate is fixedly connected to the piston end of the electric push rod, a through hole is formed in the adapter plate, a threaded hole is formed in the mounting plate, and the electric push rod is detachably connected with the mounting plate through fixing bolts.
[0010] As preferred, the barrier plates are symmetrically provided with two groups, and the two groups of barrier plates are symmetrically and upwardly arranged, and the barrier plates are rotationally mounted with the sampling cup through rotating shafts.
[0011] As preferred, four groups of connecting rods are fixedly mounted on the lower part of the sampling cup, and the four groups of connecting rods are respectively arranged at the lower ends of four corners of the sampling cup, and the lower ends of the connecting rods are fixedly connected with the escape plates.
[0012] As preferred, the escape plates are hollow metal plates, and the escape plates are metal plates with upper convex and lower flat longitudinal sections.
[0013] The utility model discloses the beneficial effect lies in:
[0014] 1. The utility model discloses a fixing mechanism is installed, and the arc-shaped fixing block in the fixing mechanism can extend and abut to the inner wall of the tank under the action of the threaded sleeve and is installed, and the installation process is very convenient, and the arc-shaped fixing block can extend within a certain range, thereby adapting to the tank body of different sizes.
[0015] 2. The utility model discloses a horizontal movement mechanism and electric push rod are designed, can let the action path of sampling monitoring mechanism cover the tank body as far as possible, and sample is taken through the sampling cup, and the sampling cup designs the barrier plate that can rotate, and the barrier plate opens under the action of colloid surface tension in the process of falling, and closes again under the action of colloid gravity when floating, and the amount of sampling is larger each time, and the whole process does not need manual operation, and the structure is simple and convenient for later maintenance.
[0016] 3. The utility model discloses a design of adding the escape board in the sampling monitoring mechanism, the shape of escape board is convex on the upper surface and is flat on the lower surface, when the viscosity of colloid is bigger, the sampling monitoring mechanism is driven to move left and right through horizontal moving mechanism, at this moment, the pressure of the upper surface of escape board is less than the pressure of the lower surface, a big pressure difference will be produced, the colloid will provide an upward pressure to the whole escape board, cooperates the buoyancy of colloid that escape board endures, can easily make the sampling monitoring mechanism escape from the colloid, and this design also greatly reduces the probability of the damage of electric push rod and the fracture between structures in the floating process after sampling. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.
[0018] Figure 1 It is the structural schematic diagram of the utility model;
[0019] Figure 2 It is the structural schematic diagram of the utility model Figure 1 It is the local enlarged schematic diagram of part A in the utility model;
[0020] Figure 3 It is the structural schematic diagram of horizontal moving mechanism of the utility model;
[0021] Figure 4 It is the structural schematic diagram of sampling monitoring mechanism of the utility model;
[0022] Figure 5 It is the internal structure schematic diagram of sampling cup of the utility model.
[0023] In the drawing: 1, mounting rod;2, fixed mechanism;3, horizontal moving mechanism;4, sampling monitoring mechanism;201, arc fixed block;202, threaded sleeve;301, sliding block;302, through groove;303, walking wheel;401, electric push rod;402, sampling cup;403, mounting plate;404, barrier plate;405, escape board;406, adapter plate;407, connecting rod. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] The drawings will be described below in conjunction with the Figures 1-5 The application is further described in detail as follows:
[0026] The embodiment of the application discloses a polymer electronic sealant production monitoring device. Figure 1 , comprising installation rod 1, the end of installation rod 1 is provided with fixed mechanism 2, referring to Figure 2 , fixed mechanism 2 is symmetrically provided with two groups, and fixed mechanism 2 includes arc-shaped fixed block 201, the inner side of arc-shaped fixed block 201 is rotatably connected with threaded sleeve 202, the two ends of installation rod 1 are threadedly connected with threaded sleeve 202, the outer side of arc-shaped fixed block 201 is further fixedly provided with rubber pad, and the rubber pad is used for increasing friction, and the arc-shaped fixed block 201 in fixed mechanism 2 can be extended and abutted to the inner wall of the tank body under the action of threaded sleeve 202 to be installed, and the installation process is very convenient;
[0027] Referring to Figure 1 and Figure 3 , the outer side of installation rod 1 is provided with horizontal moving mechanism 3, horizontal moving mechanism 3 includes sliding block 301, through groove 302 is formed in the inner side of sliding block 301, sliding block 301 is sleeved on the outer side of installation rod 1 through through groove 302, walking wheels 303 are installed on the top of through groove 302, and the walking wheels 303 are equidistantly provided with three groups, the walking wheels 303 abut on the upper surface of installation rod 1, the walking wheels 303 are driven by independent motors, and the motors are connected in parallel;
[0028] Referring to Figure 1 and Figure 4 , sampling monitoring mechanism 4 is arranged at the lower end of sliding block 301, sampling monitoring mechanism 4 includes electric push rod 401 and sampling cup 402, electric push rod 401 is installed at the lower end of sliding block 301, electric push rod 401 is installed through bolts, and the piston end of electric push rod 401 is detachably connected with mounting plate 403, the piston end of electric push rod 401 is fixedly connected with adapter plate 406, through holes are formed in adapter plate 406, threaded holes are formed in mounting plate 403 in a corresponding manner, electric push rod 401 is detachably connected with mounting plate 403 through fixing bolts, sampling monitoring mechanism 4 is connected through simple thread cooperation, and subsequent maintenance is facilitated;
[0029] Referring to Figure 1 、 Figure 4 andFigure 5 The sampling cup 402 is fixedly installed at the lower part of the mounting plate 403, and is fixed between the sampling cup 402 and the mounting plate 403 by welding. The barrier plate 404 is rotatably installed in the interior of the sampling cup 402. The barrier plate 404 is symmetrically provided with two groups, and the two groups of barrier plates 404 are symmetrically and upwardly arranged. The barrier plate 404 is rotatably installed through a rotating shaft and the sampling cup 402. In the falling process, the barrier plate 404 is opened under the action of the surface tension of the colloid, and is closed under the action of the gravity of the colloid in the floating process. The sampling amount is large each time, and the whole process does not need manual operation, and the structure is simple and convenient for later maintenance.
[0030] With reference to Figure 4 The lower end of the sampling cup 402 is fixedly connected with the escape plate 405, and the sampling cup 402 and the escape plate 405 are fixed by welding. The lower part of the sampling cup 402 is fixedly installed with four groups of connecting rods 407, and the four groups of connecting rods 407 are respectively arranged at the four corners of the lower end of the sampling cup 402. The lower end of the connecting rod 407 is fixedly connected with the escape plate 405. The escape plate 405 is a hollow metal plate, and is a metal plate with an upper convex lower flat longitudinal section. The escape plate 405 is made by imitating an airplane wing. When horizontally moving, due to the inconsistent fluid velocities on the upper side and the lower side, an overall upward pressure is generated to escape.
[0031] Working principle: The device is installed through the fixing mechanism 2. The arc-shaped fixing block 201 in the fixing mechanism 2 can extend and abut against the inner wall of the tank body under the action of the threaded sleeve 202 to be installed. After installation, the specific operation of sampling monitoring is as follows. The walking wheel 303 in the horizontal moving mechanism 3 is started to move, so that the whole sampling monitoring mechanism 4 reaches above the predetermined position. Then the electric push rod 401 is started to move downward to contact the electronic sealant. The barrier plate 404 is opened upward under the action of the surface tension of the colloid to reach the predetermined sampling depth. Then the electric push rod 401 is started to retract upward, and the barrier plate 404 is closed under the action of the gravity of the colloid. If the electric push rod 401 is difficult to retract, the horizontal moving mechanism 3 is started to move in any direction. When the escape plate 405 horizontally moves, the pressure on the upper surface is less than the pressure on the lower surface, so that a large pressure difference is generated. The colloid provides an upward pressure to the escape plate 405 as a whole. In combination with the buoyancy of the colloid acting on the escape plate 405, the sampling monitoring mechanism 4 can easily escape from the colloid. This design greatly reduces the probability of damage of the electric push rod 401 and the fracture of the structure in the floating process after sampling. The whole sampling monitoring process is completed.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A monitoring device for the production of polymer electronic sealant, characterized in that: Including installation rod (1), and the end of installation rod (1) is provided with fixed mechanism (2), and the outside of installation rod (1) is provided with horizontal moving mechanism (3), horizontal moving mechanism (3) includes sliding block (301), and the lower end of sliding block (301) is provided with sampling monitoring mechanism (4); Sampling monitoring mechanism (4) includes electric push rod (401) and sampling cup (402), electric push rod (401) is installed on the lower end of sliding block (301), and the piston end of electric push rod (401) is detachably connected with mounting plate (403), sampling cup (402) is fixedly installed on the lower part of mounting plate (403), and the inside of sampling cup (402) is rotatably installed with barrier plate (404), and the lower end of sampling cup (402) is fixedly connected with escape board (405).
2. The polymer electronic sealant production monitoring apparatus according to claim 1, wherein: The fixed mechanism (2) is symmetrically provided with two groups, and the fixed mechanism (2) includes arc-shaped fixed block (201), the inner side of arc-shaped fixed block (201) is rotatably connected with threaded sleeve (202), and the two ends of installation rod (1) are threadedly connected with threaded sleeve (202).
3. The polymer electronic sealant production monitoring apparatus according to claim 1, wherein: The inside of sliding block (301) is provided with through groove (302), and the top of through groove (302) is provided with walking wheel (303), and walking wheel (303) is provided with three groups at equal intervals, and walking wheel (303) abuts on the upper surface of installation rod (1).
4. The polymer electronic sealant production monitoring apparatus according to claim 1, wherein: The piston end of electric push rod (401) is fixedly connected with adapter plate (406), the adapter plate (406) is provided with through hole, the mounting plate (403) is provided with threaded hole, and the electric push rod (401) is detachably connected with mounting plate (403) through fixing bolt.
5. The polymer electronic sealant production monitoring apparatus according to claim 1, wherein: The barrier plate (404) is symmetrically provided with two groups, and the two groups of barrier plate (404) are symmetrically and upwardly arranged, and the barrier plate (404) is rotatably installed with the sampling cup (402) through the rotating shaft.
6. The polymer electronic sealant production monitoring apparatus according to claim 1, wherein: Four groups of connecting rods (407) are fixedly installed on the lower part of sampling cup (402), and the four groups of connecting rods (407) are respectively arranged at the lower end of sampling cup (402) four corners, and the lower end of connecting rod (407) is fixedly connected with escape board (405).
7. The polymer electronic sealant production monitoring apparatus according to claim 6, wherein: The escape board (405) is provided as a hollow metal plate, and the escape board (405) is provided as a metal plate with upper convex and lower flat longitudinal section.