Metal spool inspection mechanism
By designing a metal I-beam wheel inspection mechanism, and utilizing a combination of worm gear transmission and silicone pad contraction spring, high efficiency, stability, and accuracy in I-beam wheel inspection are achieved, solving the problem of low inspection efficiency in existing technologies.
Patent Information
- Application Number
- CN202520133126.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing methods for detecting I-beam wheels are inefficient, and manual inspection is easily limited by the number of tests conducted, affecting both efficiency and safety.
Design a metal I-beam wheel inspection mechanism, including a testing table, transmission assembly, hinge assembly, detection assembly, limit assembly, and auxiliary assembly. Through the cooperation of worm gear, worm wheel, and bending rod, the laser 3D scanner is driven to move back and forth horizontally. The silicone pad and contraction spring are combined to improve the stability and accuracy of the inspection.
It improves the efficiency and accuracy of I-beam wheel inspection, reduces manual intervention, protects the drive source, and ensures the stability and safety of the inspection.
Smart Images

Figure CN223678424U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the I -beam detection technical field, specifically, especially relates to a kind of metal I -beam inspection mechanism. BACKGROUND
[0002] I -beam is a tool for winding metal wire or steel wire rope, in modern automation industry, with I -beam winding material is applied to automation equipment to belong to normality, however, automation equipment has greater demand for the specification of each component size, once I -beam size is unqualified, detection alarm can appear, failure rate increases, even possibly there is risk to cause operator injury, therefore, the size of I -beam is detected and it is an indispensable step.
[0003] Among them, Chinese patent CN202321693534.8 discloses a kind of I -beam size specification detection mechanism, comprising: I -beam: the I -beam with I -beam tensioning device and rotating shaft is installed in pneumatic tensioning mode;I -beam support seat: the I -beam support seat and rotating shaft are installed with seat bearing between bolt installation;Adjusting hand wheel: adjusting hand wheel end is connected with adjusting screw rod, adjusting screw rod is screwed with adjusting nut, adjusting nut and fixed bearing seat are connected with detection block mounting plate between screw.
[0004] At present, I -beam needs to be detected before use to ensure that the size of I -beam meets the use of machine, and the existing I -beam is generally manually held laser three-dimensional scanner to achieve size detection effect when checking size, but manual detection can be easily affected by detection quantity and detection efficiency, resulting in low detection efficiency and affecting normal use of I -beam.
[0005] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENTS
[0006] To overcome the above technical problems existing in the prior art, the utility model provides a kind of metal I -beam inspection mechanism.
[0007] To solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model is a kind of metal I -beam inspection mechanism, including detection table, the top of detection table is connected with driving source:
[0009] Transmission assembly, hinged assembly, detection assembly, limiting assembly and auxiliary assembly are respectively provided on the detection table;
[0010] The surface of the transmission component is electrically connected to the power output end of the drive source to drive the transmission component to rotate;
[0011] The surface of the hinge assembly is rotatably connected to the surface of the transmission assembly, so that the hinge assembly can adapt to the rotation of the transmission assembly and synchronously perform horizontal arc-shaped range movements.
[0012] The surface of the detection component is slidably connected to the surface of the hinge component to perform dimensional scanning detection of the I-beam wheel by reciprocating left and right in the horizontal direction;
[0013] The limiting component is disposed on the top of the detection table to increase the friction when the I-beam wheel is placed.
[0014] The surface of the auxiliary component is connected to the surface of the detection component to improve the stability of the detection component when it moves back and forth in the horizontal direction.
[0015] Furthermore, the transmission assembly includes a worm gear, a connecting rod, and a bent rod. The worm gear is disposed on the power output end of the drive source. The connecting rod is rotatably disposed on the top of the testing platform. A worm wheel is connected to the top of the connecting rod, and the worm wheel meshes with the worm gear. The bent rod is disposed on the top of the worm wheel, and a limit block is connected to the top of the bent rod.
[0016] Furthermore, the detection assembly includes two positioning rods, a laser 3D scanner, and two retraction springs. The two positioning rods are both disposed on the inner side of the detection stage, and a sliding frame is slidably connected to the surface of the two positioning rods. A guide groove is formed on the surface of the sliding frame. The laser 3D scanner is disposed on the inner side of the top of the sliding frame. The two retraction springs are respectively sleeved on the outer side of the two positioning rods, and the two ends of the two retraction springs are respectively connected to the inner wall of the detection stage and one side of the sliding frame.
[0017] Furthermore, the limiting component includes a limiting groove, which is formed at the top of the detection stage, and a silicone pad is connected to the inner side of the limiting groove.
[0018] Furthermore, an I-beam wheel body is placed on the surface of the silicone pad, and the laser 3D scanner is located above the I-beam wheel body.
[0019] Furthermore, the hinge assembly includes a swivel ring, a hinge seat, and a guide slider. The inner side of the swivel ring is rotatably connected to the surface of the bent rod. A hinge rod is connected to the surface of the swivel ring. The surface of the hinge seat is hinged to the inner side of the hinge rod. A guide slider is connected to one side of the hinge seat. The guide slider is arranged in an "I" shape. The surface of the guide slider is slidably connected to the inner side of the guide groove.
[0020] Further, the auxiliary assembly includes two sliding grooves and four positioning frames, both of the sliding grooves are arranged on the inner side of the top end of the detection table, both of the sliding grooves are slidably connected with sliding plates, and four positioning frames are arranged on the top end of the detection table, the inner side of each two positioning frames is slidably attached to the surface of each sliding plate, and the top end of both sliding plates is connected with the bottom end of the sliding frame.
[0021] The utility model has the advantages of the following beneficial effects:
[0022] 1. The worm drives the worm gear meshing therewith to rotate, and the rotating ring cooperates with the hinge seat to drive the hinge rod to rotate and move horizontally in the horizontal arc range, so that the laser three-dimensional scanner is conveniently driven to move back and forth in the horizontal direction, the size of the I-beam is conveniently scanned by the laser three-dimensional scanner to obtain the size of the I-beam, the size of the I-beam is conveniently detected to see whether it meets the use standard, the detection efficiency is improved without manual detection, and the driving source does not need to bear the weight, which helps to protect the driving source.
[0023] 2. The silicone pad improves the friction force when the I-beam is placed, the sliding plate slides in the sliding groove to improve the stability of the sliding frame, so as to ensure the accuracy of the size detection of the I-beam, and the contraction of the contraction spring also helps to connect the sliding frame and improve the stability of the horizontal movement of the laser three-dimensional scanner.
[0024] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0026] Figure 1 It is a structural schematic diagram of the utility model;
[0027] Figure 2 It is a top view structural schematic diagram of the utility model;
[0028] Figure 3 It is a plane structural schematic diagram of the side of the utility model;
[0029] Figure 4 It is a sectional structural schematic diagram of the utility model;
[0030] Figure 5 The utility model discloses Figure 4 The enlarged structural schematic diagram of A place is shown in the figure.
[0031] Figure 6 The utility model discloses the bottom structure schematic diagram of partial.
[0032] In the drawing, the component list that each sign represents is as follows:
[0033] 1, detection platform, 2, transmission assembly, 21, worm, 22, connecting rod, 23, worm gear, 24, bent rod, 25, limit block, 3, hinged assembly, 31, swivel ring, 32, hinged rod, 33, hinged seat, 34, guide sliding block, 4, drive source, 5, detection assembly, 51, positioning rod, 52, sliding frame, 53, guide slot, 54, laser three-dimensional scanner, 55, contraction spring, 6, limiting assembly, 61, limit slot, 62, silica gel pad, 7, auxiliary assembly, 71, sliding slot, 72, sliding plate, 73, positioning frame. Specific implementation
[0034] The technical scheme in the utility model embodiment will be clearly and completely described below in conjunction with the drawings in the utility model embodiment, and obviously, the described embodiment is only a part of the utility model embodiment, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model protection.
[0035] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated component or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.
[0036] Please refer to Figures 1-6 The utility model discloses a metal herringbone wheel inspection mechanism, including detection platform 1, the top of detection platform 1 is connected with drive source 4:
[0037] Detection platform 1 is separately provided with transmission assembly 2, hinged assembly 3, detection assembly 5, limiting assembly 6 and auxiliary assembly 7;
[0038] The surface of transmission assembly 2 is connected with the power output end of drive source 4 power, for driving transmission assembly 2 rotation;
[0039] The surface of hinged assembly 3 is rotationally connected with the surface of transmission assembly 2, for the hinged assembly 3 synchronous horizontal arc range movement of adaptation transmission assembly 2 rotation.
[0040] The surface of the detection assembly 5 is in sliding connection with the surface of the hinged assembly 3, for reciprocating movement of the detection assembly 5 along the horizontal direction to detect the size of the spool;
[0041] The limiting assembly 6 is arranged on the top end of the detection table 1, for increasing the friction when the spool is placed;
[0042] The surface of the auxiliary assembly 7 is connected with the surface of the detection assembly 5, for improving the stability of the detection assembly 5 when moving along the horizontal direction.
[0043] First, the spool sprayed with a developing agent or detection powder is placed on the limiting assembly 6, then the transmission assembly 2 is driven to operate by the driving source 4, the hinged assembly 3 arranged in rotation with the transmission assembly 2 is driven to move in an arcuate range, so that the detection assembly 5 is driven to reciprocate along the horizontal direction by the hinged assembly 3 to measure the size of the surface of the spool, avoiding the deviation of the size of the spool to affect the normal operation of the mechanical object, improving the detection efficiency without manual detection, and the auxiliary assembly 7 supports the detection assembly 5 when moving to improve the stability of the detection assembly 5 when moving, ensuring the stability of the size detection of the spool.
[0044] The transmission assembly 2 facilitates the horizontal movement of the hinged assembly 3 to drive the detection assembly 5 to reciprocate along the horizontal direction, facilitating the scanning of the size of the spool by the detection assembly 5 to obtain the size of the spool, facilitating the detection of whether the size of the spool meets the use standard, the auxiliary assembly 7 facilitates the stability of the movement of the detection assembly 5 to ensure the accuracy of the size detection of the spool, improving the detection efficiency without manual detection.
[0045] In one embodiment, for the above-mentioned transmission assembly 2, the transmission assembly 2 comprises a worm 21, a connecting rod 22 and a bent rod 24, the worm 21 is arranged on the power output end of the driving source 4, the connecting rod 22 is arranged in rotation on the top end of the detection table 1, the top end of the connecting rod 22 is connected with a worm wheel 23, the worm wheel 23 is in meshing connection with the worm 21, the bent rod 24 is arranged on the top end of the worm wheel 23, and the top end of the bent rod 24 is connected with a limiting block 25.
[0046] Firstly, the workpiece is placed on the limiting assembly 6, and then the worm 21 is driven to rotate by the driving source 4, at this time, the driving source 4 does not need to bear the weight, which helps to protect the driving source 4, the worm 21 drives the worm gear 23 engaged with it to rotate, and then drives the bent rod 24 to rotate, the shape characteristics of the bent rod 24 can drive the articulated assembly 3 rotatingly arranged to move in an arc-shaped range, and then, since the articulated assembly 3 and the detection assembly 5 are slidingly engaged, the detection assembly 5 is driven to move horizontally reciprocatingly by the articulated assembly 3 at this time, that is, the workpiece can be measured and scanned in size, so that whether the workpiece meets the use standard can be determined according to the detected data, and the detection efficiency is improved without manual detection, and the auxiliary assembly 7 supports the detection assembly 5 during reciprocating movement, so as to improve the stability of the detection assembly 5 during movement and ensure the stability during size detection of the workpiece.
[0047] The worm 21 drives the worm gear 23 engaged with it to rotate, and drives the articulated assembly 3 to move horizontally in an arc-shaped range, so as to drive the detection assembly 5 to move reciprocatingly along the horizontal direction, which facilitates scanning the size of the workpiece by the detection assembly 5, and detecting whether the size of the workpiece meets the use standard, improves the detection efficiency without manual detection, and the auxiliary assembly 7 facilitates improving the stability of the detection assembly 5 during movement, so as to ensure the accuracy of size detection of the workpiece.
[0048] In one embodiment, for the above-mentioned detection assembly 5, the detection assembly 5 comprises two positioning rods 51, a laser three-dimensional scanner 54 and two contraction springs 55, both of the positioning rods 51 are arranged on the inner side of the detection table 1, the surface of each of the positioning rods 51 is slidingly connected with a sliding frame 52, the surface of the sliding frame 52 is provided with a guide groove 53, the laser three-dimensional scanner 54 is arranged on the inner side of the top end of the sliding frame 52, both of the contraction springs 55 are respectively sleeved on the outer sides of the positioning rods 51, and both ends of each of the contraction springs 55 are respectively connected with the inner wall of the detection table 1 and one side of the sliding frame 52, so as to facilitate improving the stability of the sliding frame 52 during movement by the elastic connection of the contraction springs 55.
[0049] In one embodiment, for the above-mentioned limiting assembly 6, the limiting assembly 6 comprises a limiting groove 61, the limiting groove 61 is arranged on the top end of the detection table 1, and the inner side of the limiting groove 61 is connected with a silica gel pad 62, so as to facilitate improving the stability of the workpiece during placement by the silica gel pad 62, and improving the accuracy of size detection.
[0050] In one embodiment, for the aforementioned silicone pad 62, an I-beam wheel body is placed on the surface of the silicone pad 62, and the laser 3D scanner 54 is located above the I-beam wheel body, thereby facilitating the size detection of the I-beam wheel below by means of the laser 3D scanner 54.
[0051] In one embodiment, the hinge assembly 3 includes a rotating ring 31, a hinge seat 33, and a guide slider 34. The inner side of the rotating ring 31 is rotatably connected to the surface of the bent rod 24. A hinge rod 32 is connected to the surface of the rotating ring 31. The surface of the hinge seat 33 is hinged to the inner side of the hinge rod 32. A guide slider 34 is connected to one side of the hinge seat 33. The guide slider 34 is arranged in an "I" shape. The surface of the guide slider 34 is slidably connected to the inner side of the guide groove 53, thereby facilitating the reciprocating movement of the laser 3D scanner 54 in the horizontal direction through the sliding connection between the guide slider 34 and the guide groove 53.
[0052] In one embodiment, the auxiliary component 7 includes two slides 71 and four positioning frames 73. The two slides 71 are both located on the inner side of the top of the detection table 1, and the inner sides of the two slides 71 are slidably connected to the slide plates 72. The four positioning frames 73 are all located on the top of the detection table 1. The inner sides of each pair of positioning frames 73 are slidably attached to the surface of each slide plate 72. The tops of the two slide plates 72 are connected to the bottom of the sliding frame 52, thereby facilitating the further improvement of the stability of the laser 3D scanner 54 when performing dimensional detection on the I-beams by means of the slide plates 72 that are slidably set with the slides 71.
[0053] According to the above technical scheme of the utility model, first, the spool sprayed with developing agent or detection powder is placed on the silica gel pad 62 arranged in the limiting groove 61, the friction of the spool is effectively improved through the silica gel pad 62, and then the stability of the spool is improved, then the worm 21 is driven to rotate by the driving source 4, at this time, the driving source 4 does not need to bear weight, which helps to protect the driving source 4, the worm wheel 23 engaged with the worm 21 is driven to rotate by the worm 21, and then the bent rod 24 is driven to rotate, the rotating ring 31 is connected with the bent rod 24, then the hinged action of the hinge seat 33 will drive the hinge rod 32 to move horizontally in an arc range when the bent rod 24 rotates, and the surface of the guide sliding block 34 slides and engages with the inside of the guide groove 53, so that the guide sliding block 34 drives the sliding frame 52 to move back and forth horizontally while the hinge seat 33 moves in an arc range, at this time, the laser three-dimensional scanner 54 is driven to move horizontally back and forth by the sliding frame 52 to detect the size of the spool below, so as to judge whether the spool meets the use standard according to the detected data, and the detection efficiency is improved without manual detection, and the sliding plate 72 effectively supports the sliding frame 52 when the sliding frame 52 moves back and forth, so as to improve the stability of the sliding frame 52 when moving and ensure the stability of the size detection of the spool.
[0054] Through the above technical scheme, 1, the worm 21 is convenient for driving the worm wheel 23 engaged with it to rotate, and the rotating ring 31 arranged to rotate is convenient for driving the hinge rod 32 to move horizontally in an arc range through the hinged action of the hinge seat 33 to adapt to the rotation of the bent rod 24, so as to conveniently drive the laser three-dimensional scanner 54 to move back and forth horizontally, conveniently scan the size of the spool through the laser three-dimensional scanner 54 to obtain the size of the spool, conveniently detect whether the size of the spool meets the use standard, improve the detection efficiency without manual detection, and the driving source 4 does not need to bear weight, which helps to protect the driving source 4; 2, the friction of the spool when placed is improved through the silica gel pad 62, the stability of the sliding frame 52 when moving is improved through the sliding plate 72 sliding in the inside of the sliding groove 71, so as to ensure the accuracy of the size detection of the spool, and the sliding frame 52 is also connected through the contraction of the contraction spring 55, so as to improve the stability of the horizontal movement of the laser three-dimensional scanner 54.
[0055] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0056] The preferred embodiments of the utility model disclosed above are only used for illustrating the utility model. The preferred embodiments do not describe all of the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the description, many modifications and changes can be made. The description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited only by the claims and the entire scope and equivalents thereof.
Claims
1. A metal spool inspection mechanism, comprising a detection table (1), the top end of the detection table (1) is connected with a driving source (4), characterized in that: a transmission assembly (2), a hinged assembly (3), a detection assembly (5), a limiting assembly (6) and an auxiliary assembly (7) are arranged on the detection table (1) respectively; the surface of the transmission assembly (2) is connected with the power output end of the driving source (4) for driving the transmission assembly (2) to rotate; the surface of the hinged assembly (3) is connected with the surface of the transmission assembly (2) for the hinged assembly (3) to make horizontal arc range motion synchronously with the rotation of the transmission assembly (2); the surface of the detection assembly (5) is connected with the surface of the hinged assembly (3) for size scanning detection of the spool by reciprocating horizontally; the limiting assembly (6) is arranged on the top end of the detection table (1) for increasing the friction when the spool is placed; the surface of the auxiliary assembly (7) is connected with the surface of the detection assembly (5) for improving the stability of the detection assembly (5) when reciprocating horizontally.
2. A metal spool inspection mechanism according to claim 1, wherein the transmission assembly (2) comprises a worm (21), a connecting rod (22) and a bent rod (24), the worm (21) is arranged on the power output end of the driving source (4), the connecting rod (22) is arranged rotatably on the top end of the detection table (1), the top end of the connecting rod (22) is connected with a worm wheel (23), the worm wheel (23) is connected with the worm (21) in meshing, the bent rod (24) is arranged on the top end of the worm wheel (23), and the top end of the bent rod (24) is connected with a limiting block (25).
3. A metal spool inspection mechanism according to claim 2, wherein the detection assembly (5) comprises two positioning rods (51), a laser three-dimensional scanner (54) and two contraction springs (55), the two positioning rods (51) are arranged on the inner side of the detection table (1), the surfaces of the two positioning rods (51) are connected with a sliding frame (52) in sliding mode, the surface of the sliding frame (52) is provided with a guide groove (53), the laser three-dimensional scanner (54) is arranged on the top inner side of the sliding frame (52), and the two contraction springs (55) are respectively sleeved on the outer sides of the two positioning rods (51), and the two ends of the two contraction springs (55) are respectively connected with the inner wall of the detection table (1) and one side of the sliding frame (52).
4. A metal spool inspection mechanism according to claim 3, wherein the limiting assembly (6) comprises a limiting groove (61), the limiting groove (61) is arranged on the top end of the detection table (1), and the inner side of the limiting groove (61) is connected with a silica gel pad (62).
5. A metal spool inspection mechanism according to claim 4, wherein the surface of the silica gel pad (62) is placed with a spool body, and the laser three-dimensional scanner (54) is located above the spool body.
6. A metal spool inspection mechanism according to claim 3, wherein The hinge assembly (3) includes a rotating ring (31), a hinge seat (33), and a guide slider (34). The inner side of the rotating ring (31) is rotatably connected to the surface of the bent rod (24). A hinge rod (32) is connected to the surface of the rotating ring (31). The surface of the hinge seat (33) is hinged to the inner side of the hinge rod (32). A guide slider (34) is connected to one side of the hinge seat (33). The guide slider (34) is arranged in an "I" shape. The surface of the guide slider (34) is slidably connected to the inner side of the guide groove (53).
7. A metal spool inspection mechanism according to claim 3, wherein The auxiliary component (7) includes two slides (71) and four positioning frames (73). The two slides (71) are both opened on the inner side of the top of the detection table (1). The inner side of the two slides (71) is slidably connected to the slide plate (72). The four positioning frames (73) are all set on the top of the detection table (1). The inner side of each pair of positioning frames (73) is slidably attached to the surface of each slide plate (72). The top of each slide plate (72) is connected to the bottom of the sliding frame (52).
Citation Information
Patent Citations
Spool dimension specification detection mechanism
CN220187590U