Automatic detection device based on effectiveness of injection molding terminal buckle

Abstract

The utility model relates to the technical field of automatic detection devices, in particular to an automatic detection device based on injection molding terminal buckle effectiveness, which comprises a controller and a support detection assembly, the left side of the controller is fixedly connected with the support detection assembly, the inner side of the upper end of the support detection assembly is provided with a transportation assembly, and the inner side of the transportation assembly is fixedly connected with a rotating assembly. The supporting detection assembly comprises a support plate, one side of the left end of the support plate is fixedly connected with a middle fixing plate, the right side of the middle fixing plate is fixedly connected with a 3D laser contourgraph, the right side of the middle fixing plate is fixedly connected with a transverse plate, the inner side of the transverse plate is fixedly connected with a first servo motor, and the tail end of a main shaft of the first servo motor is fixedly connected with a first magnetic block. According to the automatic detection device, the number of needed sensors can be reduced by optimizing the detection process, the economic cost of the automatic detection device can be reduced, and production interruption caused by faults of the sensors can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic detection device technical field, concretely is automatic detection device based on injection molded terminal buckle effectiveness. BACKGROUND

[0002] Injection molded terminal buckle is a kind of plastic forming component, usually made by injection molding process, it has specific shape and size, is used to fix and connect wire or terminal in circuit connection or other related equipment, ensure the stability and reliability of electrical connection, this buckle design is used to facilitate quick assembly and disassembly, commonly used in the field of electronic, automobile, communication equipment etc.

[0003] Injection molded part may be caused by injection molding deficiency or uneven stress during demolding etc. Factor causes buckle incomplete or deformation etc. Defect, automatic detection device can effectively identify these subtle defects by 3D laser profilometer, can detect the dimensional deviation of terminal in X, Y, Z three directions by machine vision technology;

[0004] For those injection molded terminal buckles with asymmetric characteristics, in order to carry out multi-surface detection, usually need to deploy multiple sensors around the product, and ensure that they can work accurately and synchronously to obtain complete combined image, this method can provide detailed detection results, but also brings higher economic cost, at the same time, the increased number of sensors may cause the failure rate to rise, increase the maintenance difficulty and the instability of system, thereby adversely affect the production efficiency and reliability, therefore, for the above problems, the automatic detection device based on injection molded terminal buckle effectiveness is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing automatic detection device based on injection molded terminal buckle effectiveness, to solve the problem that the injection molded terminal buckle detection with asymmetric characteristics usually needs to deploy multiple sensors around the product, brings higher economic cost, and the increased number of sensors may cause the failure rate to rise.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] The utility model provides an automatic detection device based on injection moulded terminal buckle effectiveness, including controller and support detection subassembly, the left side fixed connection of controller supports detection subassembly, the inboard of support detection subassembly upper end installs transportation subassembly, the inboard fixed connection of transportation subassembly supports rotation subassembly, support detection subassembly includes support board, one side fixed connection of support board left end has the middle solid board, the right side fixed connection of middle solid board has 3D laser profilograph, the right side fixed connection of middle solid board has the crosspiece, the inboard fixed connection of crosspiece has first servo motor, the fixed connection of first servo motor main shaft end has first magnetic block, the left side fixed connection of support board has second servo motor, rotation subassembly includes inner empty shell, the bottom fixed connection of inner empty shell has fixed square plate, the inboard fixed connection of inner empty shell has ball bearing, the inboard fixed connection of ball bearing has second magnetic block, the top fixed connection of second magnetic block has solid spring board, the top fixed connection of solid spring board has bearing platform, the top fixed connection of solid spring board has spring, the top fixed connection of spring has sponge ring.

[0008] As a further optimization of the utility model, the transportation subassembly includes a rotating roller, and the rotating roller is sleeved with a conveying belt.

[0009] As a further optimization of the utility model, the number of rotating rollers is two, the left side of the front rotating roller is fixedly connected with the end of the main shaft of the second servo motor, the inner side of the support board close to the rotating roller is provided with an axle hole, the inner side of the axle hole of the support board is fixedly connected with a bearing, and the rotating roller is rotatably connected with the inner side of the upper end of the support board through the bearing.

[0010] As a further optimization of the utility model, the fixed recess is in the shape of a rectangular body and a cylindrical body, penetrates the inner side of the conveying belt, the fixed square plate is in the shape of a cylindrical body and a rectangular body, is fixedly connected with the inner side of the fixed recess, and the number of fixed square plates is the same as that of fixed recesses.

[0011] As a further optimization of the utility model, the 3D laser profilograph is located at the upper end of the conveying belt, the inner side of the crosspiece close to the first servo motor is provided with a mounting hole, the first magnetic block, the first servo motor and the crosspiece are located at the inner side of the conveying belt, and the middle end of the first magnetic block and the middle end of the second magnetic block are in the same vertical plane.

[0012] As a further optimization of the utility model, the inner empty shell is in the shape of a slotted cylindrical body, one end of the inner empty shell is in a penetrating structure, and a spacing is arranged between the solid spring board and the ball bearing.

[0013] As the further optimization of the utility model, wherein: the spring and the spring are embedded and installed on the inner side of the inner hollow shell, the sponge ring is attached to the inner side of the inner hollow shell away from the spring, and the load-bearing table protrudes into the inner hollow shell.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] In the utility model, the number of required sensors can be reduced by optimizing the detection process through the setting of the support detection component, the transportation component and the rotating component, the economic cost of the automatic detection device can be reduced, and the failure rate of the system can be reduced due to the reduction of the number of sensors, thereby reducing the maintenance difficulty and the instability of the system, improving the production efficiency and the reliability, in addition, the production interruption caused by sensor failure can be reduced by reducing the use of sensors, and the continuity and efficiency of the production line are further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model;

[0017] Figure 2 It is a support plate structure schematic view of the utility model;

[0018] Figure 3 It is a structure schematic view of the A place of the utility model; Figure 2

[0019] Figure 4 It is a sectional view structure schematic view of the utility model conveyor belt;

[0020] Figure 5 It is a rotating roller structure schematic view of the utility model;

[0021] Figure 6 It is a structure schematic view of the B place of the utility model; Figure 5

[0022] Figure 7 It is an explosion structure schematic view of the rotating component of the utility model.

[0023] In the drawing: 1, controller;

[0024] 2, support detection component; 21, support plate; 22, middle fixed plate; 23, 3D laser contour instrument; 24, cross plate; 25, first servo motor; 26, first magnetic block; 27, second servo motor;

[0025] 3, transportation component; 31, rotating roller; 32, conveyor belt; 33, fixed groove;

[0026] ​​4, rotating assembly; 41, inner empty shell; 42, fixed square plate; 43, ball bearing; 44, second magnetic block; 45, fixed spring plate; 46, bearing table; 47, spring; 48, sponge ring. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, operation, device, component and / or combination thereof.

[0029] Please refer to Figures 1-7 The present application provides a technical solution:

[0030] The automatic detection device based on the effectiveness of the injection molded terminal buckle comprises a controller 1 and a support detection assembly 2, the left side of the controller 1 is fixedly connected with the support detection assembly 2, the inner side of the upper end of the support detection assembly 2 is provided with a conveying assembly 3, the inner side of the conveying assembly 3 is fixedly connected with a rotating assembly 4, the support detection assembly 2 comprises a support plate 21, one side of the left end of the support plate 21 is fixedly connected with a middle fixed plate 22, the right side of the middle fixed plate 22 is fixedly connected with a 3D laser contour instrument 23, the right side of the middle fixed plate 22 is fixedly connected with a horizontal plate 24, the inner side of the horizontal plate 24 is fixedly connected with a first servo motor 25, the end of the main shaft of the first servo motor 25 is fixedly connected with a first magnetic block 26, the left side of the support plate 21 is fixedly connected with a second servo motor 27, the rotating assembly 4 comprises an inner empty shell 41, the bottom end of the inner empty shell 41 is fixedly connected with a fixed square plate 42, the inner side of the inner empty shell 41 is fixedly connected with a ball bearing 43, the inner side of the ball bearing 43 is fixedly connected with a second magnetic block 44, the top end of the second magnetic block 44 is fixedly connected with a fixed spring plate 45, the top end of the fixed spring plate 45 is fixedly connected with a bearing table 46, the top end of the fixed spring plate 45 is fixedly connected with a spring 47, and the top end of the spring 47 is fixedly connected with a sponge ring 48.

[0031] As a further implementation of the present scheme, the conveying assembly 3 comprises a rotating roller 31, the rotating roller 31 is sleeved with a conveying belt 32 outside, the conveying belt 32 is provided with a fixed groove 33 inside, the number of the rotating roller 31 is two, the left side of the front end rotating roller 31 is fixedly connected with the end of the main shaft of the second servo motor 27, the inner side of the bracket plate 21 close to the rotating roller 31 is provided with a shaft hole, the inner side of the shaft hole of the bracket plate 21 is fixedly connected with a bearing, the rotating roller 31 is rotatably connected with the inner side of the upper end of the bracket plate 21 through the bearing, the rotating roller 31 is rotatably connected with the bracket plate 21 through the bearing, which can improve the stability of the rotating roller 31 during rotation, ensure the effective rotation of the conveying belt 32 driven by the rotating roller 31, and drive the rotating assembly 4 and the injection molded terminal buckle to move through the rotation of the rotating roller 31;

[0032] As a further implementation of the present scheme, the fixed groove 33 is in the shape of a rectangular body and a cylindrical body, the fixed groove 33 penetrates the inner side of the conveying belt 32, the fixed square plate 42 is in the shape of a cylindrical body and a rectangular body, the fixed square plate 42 is fixedly connected inside the fixed groove 33, and the number of the fixed square plate 42 is the same as that of the fixed groove 33. This fixing method can prevent the rotating assembly 4 from being twisted inside the conveying belt 32 as a whole;

[0033] As a further implementation of the present scheme, the 3D laser profiler 23 is located at the upper end of the conveying belt 32, the mounting hole is provided in the inner side of the cross plate 24 close to the first servo motor 25, the first magnetic block 26, the first servo motor 25 and the cross plate 24 are located inside the conveying belt 32, the middle end of the first magnetic block 26 and the middle end of the second magnetic block 44 are in the same vertical plane, which facilitates the accurate movement of the rotating assembly 4 and the injection molded terminal buckle to the lower end of the 3D laser profiler 23 through the conveying belt 32, and simultaneously enables the second magnetic block 44 to be magnetically attracted to the first magnetic block 26;

[0034] As a further implementation of the present scheme, the inner hollow shell 41 is in the shape of a slotted cylindrical body, one end of the inner hollow shell 41 is in a penetrating structure, and a spacing surface is provided between the fixed spring plate 45 and the ball bearing 43. When the first magnetic block 26 is driven to rotate by the first servo motor 25, the fixed spring plate 45 is simultaneously rotated under the action of magnetic attraction, so that the injection molded terminal buckle is detected by the 3D laser profiler 23 in multiple aspects;

[0035] As a further implementation of the present scheme, the spring 47 and the spring 47 are embedded and installed inside the inner hollow shell 41, the sponge ring 48 away from the spring 47 is attached to the inner side of the inner hollow shell 41, and the load-bearing platform 46 protrudes inside the inner hollow shell 41. Through the friction force between the sponge ring 48 and the inner hollow shell 41, the load-bearing platform 46 can be prevented from rotating inside the inner hollow shell 41, which facilitates the magnetic attraction between the first magnetic block 26 and the second magnetic block 44 again.

[0036] Work flow: when the shape of the injection molded terminal buckle with asymmetric features is detected by multi-surface, the injection molded terminal buckle with asymmetric features is placed on the top end of the load-bearing table 46 at the rear end, the second servo motor 27 is started to drive the rotating roller 31 to rotate, the rotating roller 31 is rotatably connected to the inner side of the support plate 21 through the bearing, the rotating roller 31 drives the conveying belt 32 and another rotating roller 31 to rotate through friction, and the plurality of fixed rotating assemblies 4 are conveyed through the conveying belt 32, the fixed square plate 42 is fixed in the fixed groove 33, and the shape of the fixed square plate 42 can prevent the inner hollow shell 41 from rotating, when the injection molded terminal buckle to be detected moves to the lower end of the 3D laser profiler 23, the first magnetic block 26 and the second magnetic block 44 are magnetically attracted to each other at this time, the first servo motor 25 is started under the control of the controller 1, the first servo motor 25 drives the first magnetic block 26 to rotate, the second magnetic block 44 is driven to rotate under the action of the magnetic attraction of the first magnetic block 26, the second magnetic block 44 is rotatably connected to the inside of the inner hollow shell 41 through the ball bearing 43, the second magnetic block 44 drives the fixed spring plate 45, the spring 47 and the sponge ring 48 to rotate at the same time, the sponge ring 48 is kept in close contact with the inner hollow shell 41 under the action of the elasticity of the spring 47, and the friction between the sponge ring 48 and the inner hollow shell 41 can prevent the load-bearing table 46 from rotating in the inner hollow shell 41, the magnetic force between the first magnetic block 26 and the second magnetic block 44 is greater than the friction when the load-bearing table 46 rotates, which can ensure the effectiveness of the rotation of the load-bearing table 46, and the load-bearing table 46 is driven to rotate at the same time, the load-bearing table 46 rotates the injection molded terminal buckle, the outer surface of the injection molded terminal buckle is detected by the 3D laser profiler 23, and the data of the detection is processed by the controller 1, so that the effect of multi-surface detection of the injection molded terminal buckle is realized, the number of 3D laser profilers 23 used is reduced, the economic cost and maintenance frequency are reduced, and the effect of batch and rapid detection of the injection molded terminal buckle can be realized through the conveying of the conveying assembly 3.

[0037] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. Automatic detection device based on the effectiveness of the injection molded terminal clasp, comprising a controller (1) and a support detection assembly (2), characterized in that: The controller (1) is fixedly connected with a support detection assembly (2) on the left side, a transportation assembly (3) is installed on the inner side of the upper end of the support detection assembly (2), and a rotating assembly (4) is fixedly connected to the inner side of the transportation assembly (3); The support detection assembly (2) comprises a support plate (21), one side of the left end of the support plate (21) is fixedly connected with a middle fixed plate (22), the right side of the middle fixed plate (22) is fixedly connected with a 3D laser contour instrument (23), the right side of the middle fixed plate (22) is fixedly connected with a horizontal plate (24), the inner side of the horizontal plate (24) is fixedly connected with a first servo motor (25), the tail end of the main shaft of the first servo motor (25) is fixedly connected with a first magnetic block (26), the left side of the support plate (21) is fixedly connected with a second servo motor (27), the rotating assembly (4) comprises an inner hollow shell (41), the bottom end of the inner hollow shell (41) is fixedly connected with a fixed square plate (42), the inner side of the inner hollow shell (41) is fixedly connected with a ball bearing (43), the inner side of the ball bearing (43) is fixedly connected with a second magnetic block (44), the top end of the second magnetic block (44) is fixedly connected with a fixed spring plate (45), the top end of the fixed spring plate (45) is fixedly connected with a bearing table (46), the top end of the fixed spring plate (45) is fixedly connected with a spring (47), and the top end of the spring (47) is fixedly connected with a sponge ring (48).

2. The apparatus for automatically detecting the effectiveness of injection molded terminal clips according to claim 1, wherein: The transportation assembly (3) comprises a rotating roller (31), the rotating roller (31) is sleeved with a conveyor belt (32) on the outer side, and the inner side of the conveyor belt (32) is provided with a fixed groove (33).

3. The apparatus for automatically detecting the effectiveness of injection molded terminal clips according to claim 2, wherein: The number of the rotating rollers (31) is two, the left side of the front rotating roller (31) is fixedly connected with the tail end of the main shaft of the second servo motor (27), the inner side of the support plate (21) close to the rotating roller (31) is provided with an axle hole, the inner side of the axle hole of the support plate (21) is fixedly connected with a bearing, and the rotating roller (31) is rotatably connected to the inner side of the upper end of the support plate (21) through the bearing.

4. The apparatus for automatically detecting the effectiveness of injection molded terminal clips according to claim 2, wherein: The fixed groove (33) is in the shape of a rectangular body and a cylindrical body, penetrates the inner side of the conveyor belt (32), the fixed square plate (42) is in the shape of a cylindrical body and a rectangular body, is fixedly connected to the inner side of the fixed groove (33), and the number of the fixed square plates (42) is the same as that of the fixed grooves (33).

5. The apparatus for automatically detecting the effectiveness of injection molded terminal clips of claim 1, wherein: The 3D laser contour instrument (23) is located at the upper end of the conveyor belt (32), the inner side of the horizontal plate (24) close to the first servo motor (25) is provided with a mounting hole, the first magnetic block (26), the first servo motor (25) and the horizontal plate (24) are located on the inner side of the conveyor belt (32), and the middle end of the first magnetic block (26) and the middle end of the second magnetic block (44) are in the same vertical plane.

6. The apparatus for automatically detecting the effectiveness of injection molded terminal clips of claim 1, wherein: The inner hollow shell (41) is in the shape of a slotted cylindrical body, one end of the inner hollow shell (41) is in a penetrating structure, and a spacing is arranged between the fixed spring plate (45) and the ball bearing (43).

7. The apparatus for automatically detecting the effectiveness of injection molded terminal clips of claim 1, wherein: The spring (47) is embedded in the inner side of the inner hollow shell (41), the sponge ring (48) is attached to the inner side of the inner hollow shell (41) away from the end of the spring (47), and the load-bearing platform (46) protrudes into the inner side of the inner hollow shell (41).

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