Testing tool for disposable 2D liquid storage bag
By designing a limiting fixture and a constraint plate with a porous structure, the problem of low testing efficiency of liquid storage bags was solved, enabling efficient and accurate integrity testing, and enhancing sealing strength and portability.
Patent Information
- Application Number
- CN202520189699.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Existing technologies for testing the integrity of disposable 2D liquid storage bags are inefficient, and the increased inflation time when expanding to the maximum volume affects testing efficiency and accuracy.
Design a test fixture for disposable 2D liquid storage bags, including a limiting fixture seat and a placement plate. The expansion of the liquid storage bag is restricted by the limiting cavity. Combined with a constraint plate with a porous structure and an adjustment component, efficient and sensitive testing can be achieved.
It improves the efficiency and accuracy of liquid storage bag integrity testing, increases sealing strength, reduces leakage rate, and is easy to operate and move.
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Figure CN223678751U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of liquid storage bag testing, in particular to a test tool for disposable 2D liquid storage bags. BACKGROUND
[0002] Disposable 2D liquid storage bags play an important role in the biopharmaceutical field due to their aseptic, sealed, convenient and customizable characteristics. Disposable 2D liquid storage bags may be damaged during manufacturing, transportation or operation, and therefore need to be tested for integrity before use to detect problems early and reduce the risk of product rejection.
[0003] In the prior art, a disposable 2D liquid storage bag is tested for integrity by a integrity tester. During the test, the integrity tester inflates and pressurizes the disposable 2D liquid storage bag, causing the liquid storage bag to expand and pressurize to a preset pressure, and maintain the pressure for a period of time during which the integrity tester can obtain pressure change data. In the prior art, the liquid storage bag often needs to be forced to expand to the maximum volume state during pressurization, increasing the pressurization time of the liquid storage bag and reducing the efficiency of the integrity test of the liquid storage bag. Therefore, further improvement is needed. CONTENT OF THE UTILITY MODEL
[0004] In order to improve the efficiency of the integrity test of the liquid storage bag, the present application provides a test tool for disposable 2D liquid storage bags.
[0005] The test tool for disposable 2D liquid storage bags provided by the present application adopts the following technical solution:
[0006] A test tool for disposable 2D liquid storage bags, comprising a bottom plate, a pair of limiting tool seats fixedly connected to both sides of the bottom plate, and a storage plate fixedly connected between the two limiting tool seats, the storage plate being for placing the integrity tester, the limiting tool seat having a limiting cavity for placing the disposable 2D liquid storage bag, and the upper end face of the limiting tool seat being provided with a test port communicating with the limiting cavity.
[0007] By adopting the above technical solution, when testing the integrity of the disposable 2D liquid storage bag, the disposable 2D liquid storage bag is placed in the limiting cavity from the test port, and the integrity tester inflates and pressurizes the disposable 2D liquid storage bag. Since the liquid storage bag is limited by the limiting cavity, the liquid storage bag can be inflated tightly in the limiting cavity without expanding to the maximum volume state. On the one hand, the pressurization time of the liquid storage bag is effectively reduced, the efficiency of the integrity test of the liquid storage bag is improved, the sensitivity of the test method is increased, and on the other hand, the sealing strength pressure capacity of the liquid storage bag is increased, so that the liquid storage bag can be tested at a higher pressure without worrying about peeling or breaking the seal.
[0008] Preferably, the outer wall of the limiting tool seat is provided with a mounting bracket, and the mounting bracket is provided with a fixing clamp for fixing the test pipeline.
[0009] By adopting the above technical scheme, the fixing clamp on the mounting bracket can stably fix the test pipeline, thereby reducing the influence of pipeline loosening on the accuracy of test results during the test.
[0010] Preferably, the limiting tool seat comprises a limiting outer frame with an open upper portion and fixedly connected to the upper end face of the bottom plate, and a partition plate fixedly connected to the middle of the inner wall of the bottom of the limiting outer frame, and the partition plate divides the inner cavity of the limiting outer frame into two independent limiting cavities.
[0011] By adopting the above technical scheme, the partition plate divides the inner cavity of the limiting outer frame into two independent limiting cavities, so that each liquid storage bag can be tested in an independent limiting cavity, avoiding mutual interference and improving the accuracy and reliability of the test.
[0012] Preferably, the inner wall of the limiting outer frame is provided with a first constraint plate, and the side wall of the partition plate is provided with a second constraint plate, and the first constraint plate and the second constraint plate are both porous plates with pore structures.
[0013] By adopting the above technical scheme, the first constraint plate and the second constraint plate are both porous plates with pore structures, which effectively reduces the contact between the wall of the liquid storage bag and the inner wall of the limiting cavity in the pressure decay test method, thereby preventing the leakage hole from being blocked or reducing the leakage rate and improving the test precision.
[0014] Preferably, the first constraint plate is fixedly connected to the inner wall of the limiting outer frame, the second constraint plate is slidingly connected to the partition plate, and the partition plate is provided with an adjusting member for adjusting the sliding position of the second constraint plate.
[0015] By adopting the above technical scheme, the design of the adjusting member allows the user to adjust the position of the second constraint plate according to actual needs, thereby adjusting the distance between the first constraint plate and the second constraint plate and adjusting the volume of the limiting cavity.
[0016] Preferably, the adjusting member is an adjusting screw rotatably penetrating the limiting outer frame and the first constraint plate, the end portion of the adjusting screw is rotatably connected to the partition plate, and the adjusting screw is threadedly penetrating the second constraint plate.
[0017] By adopting the above technical scheme, the adjusting screw can accurately adjust the position of the second constraint plate, thereby changing the size of the space in the limiting cavity.
[0018] Preferably, the limiting tool seat is provided with a handle.
[0019] By adopting the technical scheme, the limiting tool seat is provided with the handle, the operator can carry and move the whole test tool conveniently, and the portability and operation convenience of the equipment are improved.
[0020] Preferably, the lower end surface of the bottom plate is rotationally connected with the moving caster.
[0021] By adopting the technical scheme, the lower end surface of the bottom plate is rotationally connected with the moving caster, so that the test tool is more convenient and fast to move between different positions, and the operation flexibility and working efficiency of the equipment are improved.
[0022] In summary, the utility model has the following beneficial effects:
[0023] 1. When testing the integrity of the disposable 2D liquid storage bag, the disposable 2D liquid storage bag is placed into the limiting cavity through the test opening, and then the integrity tester is used to inflate and pressurize the disposable 2D liquid storage bag. Since the liquid storage bag is limited by the limiting cavity, the liquid storage bag can be inflated in the limiting cavity without expanding to the maximum volume, on the one hand, effectively reducing the pressurization time of the liquid storage bag, improving the integrity test efficiency of the liquid storage bag, and increasing the sensitivity of the test method, on the other hand, increasing the sealing strength pressure capacity of the liquid storage bag, so that the liquid storage bag can be tested at a higher pressure without worrying about peeling or breaking the seal;
[0024] 2. The first constraint plate and the second constraint plate are both porous plates with pore structures. In the pressure decay test method, the contact between the liquid storage bag wall and the inner wall of the limiting cavity is effectively reduced to cause leakage hole blockage or reduce the leakage rate, and the test accuracy is improved;
[0025] 3. The design of the adjusting member allows users to adjust the position of the second constraint plate according to actual needs, thereby adjusting the distance between the first constraint plate and the second constraint plate, and adjusting the volume of the limiting cavity. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic view of the overall structure of a test tool for a disposable 2D liquid storage bag in embodiment 1;
[0027] Figure 2 is a schematic view of the structure of the limiting tool seat in embodiment 1;
[0028] Figure 3 is a schematic view of the structure of the first constraint plate and the second constraint plate in embodiment 1;
[0029] Figure 4 is a schematic view of the structure of the first constraint plate and the second constraint plate in embodiment 2.
[0030] In the figure, 10, integrity tester; 20, air compressor; 1, bottom plate; 11, mobile caster; 2, limiting tool seat; 21, limiting outer frame; 211, handle; 22, sealing plate; 221, test port; 23, partition plate; 24, limiting cavity; 25, support column; 26, first constraint plate; 27, second constraint plate; 28, mounting bracket; 29, fixed clamp; 3, storage plate; 4, adjusting screw. DETAILED DESCRIPTION
[0031] The following will be described in detail in combination with the accompanying drawings Figures 1-4 The present application is further described in detail.
[0032] Example 1:
[0033] The embodiment of the present application discloses a test tool for disposable 2D liquid storage bag, referring to Figure 1 、 Figure 2 , including a bottom plate 1, a pair of limiting tool seats 2 fixedly connected to the upper end faces of the two sides of the bottom plate 1 respectively, and a storage plate 3 fixedly connected between the two limiting tool seats 2 and located above the bottom plate 1, and a mobile caster 11 rotatably connected to the lower end face of the bottom plate 1. In this embodiment, the storage plate 3 is provided with two and is spaced apart in an upper and lower manner, the upper storage plate 3 is used for placing the integrity tester 10, and the lower storage plate 3 is used for placing the air compressor 20.
[0034] The limiting tool seat 2 includes a limiting outer frame 21 provided with an opening in the upper part and fixedly connected to the upper end face of the bottom plate 1, a sealing plate 22 fixedly connected to the upper end face of the limiting outer frame 21, and a partition plate 23 fixedly connected to the middle of the inner wall of the bottom part of the limiting outer frame 21. The partition plate 23 divides the inner cavity of the limiting outer frame 21 into two independent limiting cavities 24, the sealing plate 22 is provided with a test port 221 penetratingly formed and communicating with the limiting cavities 24 for placing the disposable 2D liquid storage bag, and the upper part of the outer wall of the limiting outer frame 21 is fixedly connected with a handle 211. The upper end face of the sealing plate 22 is fixedly connected with a mounting bracket 28 located on one side of the test port 221, and the mounting bracket 28 is provided with a fixed clamp 29 for clamping the test pipeline.
[0035] Referring to Figure 2 、 Figure 3 , the inner side wall of the limiting outer frame 21 is provided with a first constraint plate 26, and the side wall of the partition plate 23 is provided with a second constraint plate 27. In this embodiment, the inner wall of the limiting outer frame 21 and the side wall of the partition plate 23 are both fixedly connected with support columns 25, and the support columns 25 are provided with a plurality of and vertically spaced apart. The first constraint plate 26 is fixedly connected to the outer wall of the support column 25 of the limiting outer frame 21, and the second constraint plate 27 is fixedly connected to the outer wall of the support column 25 of the partition plate 23. The first constraint plate 26 and the second constraint plate 27 are both porous plates with aperture structure, which can be a semi-porous plastic plate or a plate with scratches on the surface or a screen type plate.
[0036] The implementation principle of the test tool for the disposable 2D liquid storage bag is as follows: when the integrity test is performed on the disposable 2D liquid storage bag, the disposable 2D liquid storage bag is placed into the limiting cavity 24 from the test port 221, and then the disposable 2D liquid storage bag is inflated and pressurized by the integrity tester 10. Since the liquid storage bag is limited by the limiting cavity 24, the liquid storage bag can be inflated in the limiting cavity 24 without expanding to the maximum volume state. On the one hand, the pressurization time of the liquid storage bag is effectively reduced, the integrity test efficiency of the liquid storage bag is improved, the sensitivity of the test method is increased, and on the other hand, the sealing strength pressure capacity of the liquid storage bag is increased, so that the liquid storage bag can be tested at a higher pressure without worrying about peeling or breaking the seal.
[0037] Embodiment 2:
[0038] The difference from embodiment 1 is that, referring to Figure 4 , the second constraint plate 27 is slidingly connected to the partition plate 23, and the partition plate 23 is provided with an adjusting member for adjusting the sliding position of the second constraint plate 27. The adjusting member is an adjusting screw 4 rotatably penetrating the limiting outer frame 21 and the first constraint plate 26, the end of the adjusting screw 4 is rotatably connected to the partition plate 23, and the adjusting screw 4 is threadedly penetrated in the second constraint plate 27. The position of the second constraint plate 27 is adjusted by rotating the adjusting screw 4, and then the distance between the first constraint plate 26 and the second constraint plate 27 is adjusted, so as to adjust the volume of the limiting cavity 24.
[0039] The above are the preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A test tooling for a disposable 2D reservoir bag, characterized by: The utility model relates to a complete integrity test device, including bottom plate (1), a pair of respectively fixedly connected in the limiting tool seat (2) both sides of bottom plate (1) and fixedly connected between two limiting tool seats (2) and place the material board (3), the material board (3) is placed for complete integrity tester (10), the limiting tool seat (2) has the limiting cavity (24) for disposable 2D liquid storage bag to put into, and the upper end surface of limiting tool seat (2) is equipped with the test port (221) that communicates at limiting cavity (24).
2. A test tool for a disposable 2D reservoir bag according to claim 1, characterized in that: The limiting tool seat (2) is provided with a mounting bracket (28) on the outer wall, and the mounting bracket (28) is provided with a fixing clamp (29) for fixing the test pipeline.
3. The test tool for a disposable 2D reservoir bag of claim 1, wherein: The limiting tool seat (2) includes a limiting outer frame (21) provided with an opening at the upper portion and fixedly connected to the upper end surface of the bottom plate (1), and a partition plate (23) fixedly connected to the middle of the inner wall of the bottom portion of the limiting outer frame (21), and the partition plate (23) separates the inner cavity of the limiting outer frame (21) to form two independent limiting cavities (24).
4. The test tool for a disposable 2D reservoir bag of claim 3, wherein: The inner side wall of the limiting outer frame (21) is provided with a first constraint plate (26), and the side wall of the partition plate (23) is provided with a second constraint plate (27), and the first constraint plate (26) and the second constraint plate (27) are both porous plates with pore structures.
5. A test tool for a disposable 2D reservoir bag according to claim 4, characterized in that: The first constraint plate (26) is fixedly connected to the inner wall of the limiting outer frame (21), and the second constraint plate (27) is slidingly connected to the partition plate (23), and the partition plate (23) is provided with an adjusting member for adjusting the sliding position of the second constraint plate (27).
6. A test tool for a disposable 2D reservoir bag according to claim 5, characterized in that: The adjusting member is an adjusting screw (4) rotatably arranged in the limiting outer frame (21) and the first constraint plate (26), the end portion of the adjusting screw (4) is rotatably connected to the partition plate (23), and the adjusting screw (4) is threadedly arranged in the second constraint plate (27).
7. The test tool for a disposable 2D reservoir bag of claim 1, wherein: The limiting tool seat (2) is provided with a handle (211).
8. The test tool for a disposable 2D reservoir bag of claim 1, wherein: The lower end surface of the bottom plate (1) is rotatably connected with a mobile caster (11).