Intelligent inspection device for motor

By improving the design of the monitoring base and mechanical transmission structure, the problem of cumbersome disassembly of existing motor inspection devices has been solved, enabling rapid disassembly and installation of motors and improving the practicality and efficiency of the device.

CN223679226UActive Publication Date: 2025-12-16SHANDONG NEW ENERGY CO LTD +1
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Patent Information

Application Number
CN202520241842.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-16
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing motor inspection devices are cumbersome to disassemble and install, requiring special tools and reducing their practicality.

Method used

The system adopts a structural design including a monitoring base, support plate, turntable, semi-circular rod, fixed cylinder, and mounting plate. It achieves quick disassembly and installation of the motor through mechanical transmission such as rack, pinion, and pawl, and uses the cooperation of limit blocks and limit slots to achieve stable installation of the motor.

Benefits of technology

It enables quick disassembly and installation of the motor, simplifies the operation steps, and improves the practicality and efficiency of the motor inspection device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor monitoring, in particular to an intelligent inspection device for a motor, which comprises a monitoring base and a supporting plate, a motor body is arranged on the upper surface of the monitoring base, a groove is formed in the upper surface of the monitoring base, and the surface of the supporting plate is in sliding connection with the inner wall of the groove. The upper surface of the supporting plate is rotationally connected with a rotating disc, the lower surface of the rotating disc is fixedly connected with a semicircular rod, the lower surface of the supporting plate fixedly communicates with a fixing cylinder, the inner wall of the fixing cylinder is fixedly connected with a baffle and an opening disc, and the surface of the semicircular rod is matched with the inner wall of the fixing cylinder. The lower surface of the mounting plate is rotationally connected with the upper surface of the turntable through a rotating shaft, and the upper surface of the mounting plate is fixedly connected with a motor body; according to the utility model, the problems that a special tool needs to be used when the motor is dismounted and the dismounting and the mounting are tedious due to the fact that the motor is fixed on the upper surface of the supporting plate by inserting screws are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor monitoring technical field, especially a kind of intelligent motor with inspection device. BACKGROUND

[0002] In order to be able to monitor the amplitude of motor in real time, potential faults are found in time, improve the operation efficiency and reliability of motor, need to use inspection device.

[0003] In prior art, such as the Chinese patent with announcement number CN218727855U, a kind of motor fault monitoring device is disclosed, the patent is fixed on the upper surface of support plate by inserting screw, carry out branch pipe connection and install reset spring in the inside of two-way telescopic pipe, when support plate produces up-down amplitude, support plate bottom end drives connecting rod, make two-way telescopic pipe to the both ends telescopic, according to the extension distance of vibration amplitude, so as to touch both ends sensing block, according to the touch number of sensing block, data is transmitted to control cabinet, whether the motor appears fault is judged by with standard vibration amplitude.

[0004] In the above technical scheme, the motor is fixed on the upper surface of support plate by inserting screw, so that special tools are needed when the motor is disassembled, and the disassembly and installation are relatively cumbersome, which increases the manual operation steps and reduces the practicability.

[0005] Therefore, an intelligent motor inspection device is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing an intelligent motor inspection device to solve the problems in the above background.

[0007] The technical scheme of the utility model is as follows: an intelligent motor inspection device, comprising a monitoring base, a motor body is arranged on the upper surface of the monitoring base, a groove is formed in the upper surface of the monitoring base, and further comprising:

[0008] A support plate is slidably connected to the inner wall of the groove, a rotary disc is rotatably connected to the upper surface of the support plate, a semicircular rod is fixedly connected to the lower surface of the rotary disc, a fixing cylinder is fixedly connected to the lower surface of the support plate, a baffle and an open disc are fixedly connected to the inner wall of the fixing cylinder, and the surface of the semicircular rod is matched with the inner wall of the fixing cylinder.

[0009] An installation plate is rotatably connected to the upper surface of the rotary disc through a rotating shaft, and a motor body is fixedly connected to the upper surface of the installation plate.

[0010] In some embodiments, a limiting groove is formed in the lower surface of the installation plate, a limiting block is slidably connected to the inner wall of the limiting groove, and a rack is fixedly connected to the lower surface of the limiting block.

[0011] In some embodiments, the lower surface of the mounting plate is fixedly connected with a vertical plate and a fixed plate respectively, one side of the fixed plate is fixedly connected with a spring two, one end of the spring two is fixedly connected with one end of the rack.

[0012] In some embodiments, the lower surface of the mounting plate is rotatably connected with a pawl through a rotating rod, one side of the vertical plate is fixedly connected with a spring one, one end of the spring one is fixedly connected with the surface of the pawl, the surface of the rotating rod is fixedly connected with a gear, the gear is engaged with the rack, the surface of the rotating shaft is fixedly connected with a ratchet wheel, the ratchet wheel is engaged with the pawl.

[0013] In some embodiments, one side of the monitoring base is provided with a control cabinet, and the upper surface of the control cabinet is provided with a control panel.

[0014] Compared with the prior art, the utility model has the following obvious advantages:

[0015] Firstly, the rack can realize horizontal sliding under the action of the limiting block and the limiting groove, thereby being engaged with the gear, driving the gear to rotate, further driving the rotation of the pawl, making the pawl and the ratchet wheel disengage, so that the rotating disc can drive the semicircular rod to reverse, and after reversing by 180 degrees, the limiting is released, and the motor body can be disassembled by lifting upward.

[0016] Secondly, the semicircular rod arranged below the rotating disc is inserted into the fixed cylinder, then the rotating disc is rotated by 180 degrees, the semicircular rod can be clamped in the fixed cylinder, thereby forming the limiting between the rotating disc and the mounting plate, and the installation of the motor body is completed. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model will be explained further in combination with the drawings and embodiments:

[0018] Figure 1 is the three-dimensional structure schematic diagram provided by the utility model in an embodiment;

[0019] Figure 2 is the mounting plate bottom structure schematic diagram provided by the utility model in an embodiment;

[0020] Figure 3 is the Figure 2 enlarged structure schematic diagram of A in the middle;

[0021] Figure 4 is the fixed mechanism explosion structure schematic diagram provided by the utility model in an embodiment.

[0022] EXPLANATION OF REFERENCE NUMERALS:

[0023] 1. Monitoring base; 2. Groove; 3. Support plate; 4. Turntable; 5. Mounting plate; 6. Motor body; 7. Control cabinet; 8. Control panel; 9. Vertical plate; 10. Spring 1; 11. Ratchet; 12. Pawl; 13. Gear; 14. Spring 2; 15. Fixing plate; 16. Rack; 17. Limiting block; 18. Limiting groove; 19. Fixing cylinder; 20. Baffle; 21. Opening plate; 22. Semicircular rod. Detailed Implementation

[0024] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0025] This utility model provides an intelligent motor inspection device through improvements. The technical solution of this utility model is as follows:

[0026] like Figures 1-4 As shown, an intelligent motor inspection device includes a monitoring base 1, a motor body 6 is provided on the upper surface of the monitoring base 1, a groove 2 is provided on the upper surface of the monitoring base 1, and also includes;

[0027] Support plate 3, the surface of support plate 3 is slidably connected to the inner wall of groove 2, groove 2 can limit support plate 3, turntable 4 is rotatably connected to the upper surface of support plate 3, semi-circular rod 22 is fixedly connected to the lower surface of turntable 4, semi-circular rod 22 is composed of semi-circular block and round rod, fixed cylinder 19 is fixedly connected to the lower surface of support plate 3, baffle 20 and open plate 21 are fixedly connected to the inner wall of fixed cylinder 19 respectively, the opening on open plate 21 is adapted to semi-circular block on semi-circular rod 22, baffle 20 can limit semi-circular rod 22 to prevent it from continuing to rotate after rotating 180 degrees, and the surface of semi-circular rod 22 is adapted to the inner wall of fixed cylinder 19;

[0028] Mounting plate 5, the lower surface of mounting plate 5 is rotatably connected to the upper surface of turntable 4 via a rotating shaft, and motor body 6 is fixedly connected to the upper surface of mounting plate 5. Mounting plate 5 and motor body 6 are connected by bolts.

[0029] It should be noted that the functional principle and structural features of the monitoring base 1 in this application are the same as those of the base and the internal structure construction principle in Chinese Patent No. CN218727855U.

[0030] like Figure 2 and Figure 3As shown in the drawings, in an embodiment, the lower surface of the mounting plate 5 is provided with a limiting groove 18, the inner wall of the limiting groove 18 is slidably connected with a limiting block 17, the lower surface of the limiting block 17 is fixedly connected with a rack 16, and the limiting groove 18 and the limiting block 17 can limit the rack 16 to ensure stable movement of the rack 16.

[0031] The lower surface of the mounting plate 5 is fixedly connected with a vertical plate 9 and a fixed plate 15, one side of the fixed plate 15 is fixedly connected with a spring 14, and one end of the spring 14 is fixedly connected with one end of the rack 16.

[0032] As shown in the drawings, Figure 2 and Figure 3 As shown in the drawings, in an embodiment, the lower surface of the mounting plate 5 is rotatably connected with a pawl 12 through a rotating rod, one side of the vertical plate 9 is fixedly connected with a spring 10, one end of the spring 10 is fixedly connected with the surface of the pawl 12, the surface of the rotating rod is fixedly connected with a gear 13, the gear 13 is engaged with the rack 16, the surface of the rotating shaft is fixedly connected with a ratchet wheel 11, and the ratchet wheel 11 is engaged with the pawl 12.

[0033] One side of the monitoring base 1 is provided with a control cabinet 7, the upper surface of the control cabinet 7 is provided with a control panel 8, and the control cabinet 7 and the control panel 8 have the same structure and principle as those in the Chinese patent with publication number CN218727855U.

[0034] The specific working method is: when in use, the motor body 6 is connected with the mounting plate 5 below through bolts in advance, then the mounting plate 5 and the rotating disc are integrally installed on the supporting plate 3, the semicircular rod 22 arranged below the rotating disc is inserted into the fixed cylinder 19, then the rotating disc is rotated by 180 degrees, the semicircular rod 22 can be clamped in the fixed cylinder 19, thereby limiting the rotating disc and the mounting plate 5, the installation of the motor body 6 is completed, the motor body 6 is started by connecting an external power supply, the motor body 6 bearing is opened to rotate after the motor body 6 is started, thereby driving the motor body 6 to vibrate, under the support of the supporting plate 3, the vibration with an amplitude of up and down is generated, the real-time amplitude detection is performed through the monitoring base 1, and the cooperation of the baffle 20, the ratchet wheel 11 and the pawl 12 can limit the semicircular rod 22 after the semicircular rod 22 is rotated by 180 degrees, thereby avoiding self-rotation of the semicircular rod 22.

[0035] When disassembling, the rack 16 is pressed by fingers, the rack 16 can slide horizontally under the action of the limiting block 17 and the limiting groove 18, thereby being engaged with the gear 13, driving the gear 13 to rotate, and further driving the pawl 12 to rotate, so that the pawl 12 is separated from the ratchet wheel 11, thereby realizing reverse rotation of the rotating disc to drive the semicircular rod 22, and the semicircular rod 22 is limited after being reversed by 180 degrees, and the motor body 6 is lifted upward to realize disassembly.

[0036] The technical means disclosed by the utility model scheme are not limited to the technical means disclosed by the above technical means, and also include technical schemes composed of equivalent replacement of the above technical features. The unfinished matters of the utility model belong to the common knowledge of the person skilled in the art.

Claims

1. An intelligent motor inspection device, comprising a monitoring base (1), the upper surface of the monitoring base (1) is provided with a motor body (6), the upper surface of the monitoring base (1) is provided with a groove (2), characterized in that: Also include; Support plate (3), the surface of the support plate (3) is connected with the inner wall of the groove (2) slidingly, the upper surface of the support plate (3) is rotatably connected with the rotating disc (4), the lower surface of the rotating disc (4) is fixedly connected with the semicircular rod (22), the lower surface of the support plate (3) is fixedly connected with the fixed cylinder (19), the inner wall of the fixed cylinder (19) is fixedly connected with the baffle (20) and the open disc (21) respectively, the surface of the semicircular rod (22) is matched with the inner wall of the fixed cylinder (19); The lower surface of the mounting plate (5) is rotatably connected with the upper surface of the rotating disc (4) through the rotating shaft, and the upper surface of the mounting plate (5) is fixedly connected with the motor body (6).

2. The intelligent motor inspection device according to claim 1, characterized in that: The lower surface of the mounting plate (5) is provided with a limiting groove (18), the inner wall of the limiting groove (18) is slidingly connected with a limiting block (17), and the lower surface of the limiting block (17) is fixedly connected with a rack (16).

3. The intelligent motor inspection device according to claim 2, characterized in that: The lower surface of the mounting plate (5) is fixedly connected with a vertical plate (9) and a fixed plate (15) respectively, one side of the fixed plate (15) is fixedly connected with a spring (14), and one end of the spring (14) is fixedly connected with one end of the rack (16).

4. The intelligent motor inspection device according to claim 3, characterized in that: The lower surface of the mounting plate (5) is rotatably connected with a ratchet pawl (12) through a rotating rod, one side of the vertical plate (9) is fixedly connected with a spring (10), one end of the spring (10) is fixedly connected with the surface of the ratchet pawl (12), the surface of the rotating rod is fixedly connected with a gear (13), the gear (13) is engaged with the rack (16), the surface of the rotating shaft is fixedly connected with a ratchet wheel (11), and the ratchet wheel (11) is engaged with the ratchet pawl (12).

5. The intelligent motor inspection device according to claim 4, characterized in that: One side of the monitoring base (1) is provided with a control cabinet (7), and the upper surface of the control cabinet (7) is provided with a control panel (8).

Citation Information

Patent Citations

  • Motor fault monitoring device

    CN218727855U