Automatic pressing block mounting equipment

Abstract

The utility model relates to an automatic pressing block mounting device, comprising a machine body assembly comprising a machine body and a rack; the pressing block feeding assembly is mounted on one side of the machine body assembly; the briquetting feeding assembly comprises a feeding linear module, a briquetting jig and a vibration disc. The product supply assembly is mounted on the other side of the machine body assembly; the product feeding assembly comprises a synchronous belt conveyor, a bearing plate, a push-pull air cylinder and a lifting air cylinder. The material taking and placing assembly is mounted at the top end of the machine body assembly; the material taking and placing assembly comprises a three-axis robot, a support, a plurality of pneumatic clamping jaws, an industrial camera and a light source. The automatic pressing block mounting equipment is simple in structure and convenient to use, the industrial camera and the light source are used for accurately recognizing the positions of the pressing block and the product carrier, the three-axis robot drives the pneumatic clamping jaw to clamp the pressing block and mount the pressing block to a GOB product, the automation degree and mounting precision are greatly improved, and the product quality consistency and the production efficiency are effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to briquetting technology field, especially a kind of automatic briquetting equipment. BACKGROUND

[0002] GOB, full name Glue On Board, is a kind of advanced LED display screen packaging technology, which is a kind of advanced LED display screen packaging technology. Its core feature is that LED module is directly fixed on PCB, and then special glue is injected on the surface area of the lamp bead of LED module. After the glue is completely solidified, a tough protective layer is formed. The protective layer not only can significantly improve the durability of LED module, but also can effectively isolate the potential damage of external environment to lamp bead. In the GOB production process, certain pressure needs to be applied to ensure the close contact between LED module and PCB, and the glue material can fully fill the gap between lamp beads. This pressure is usually realized by mounting pressure block.

[0003] However, the traditional pressure block mounting process mainly relies on manual operation. When mounting pressure block manually, due to the individual differences of workers, the position of pressure block is difficult to maintain high consistency, resulting in unstable product quality. In addition, long-time manual operation is easy to cause worker fatigue, which limits the continuous operation time and makes it difficult to realize efficient mass production. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides an automatic briquetting equipment, which is simple in structure and convenient to use. The position of pressure block and product carrier is accurately identified by industrial camera and light source. The three-axis robot drives the pneumatic gripper to clamp and mount the pressure block on GOB product, greatly improving the automation degree and mounting precision, and effectively improving the product quality consistency and production efficiency.

[0005] In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] An automatic briquetting equipment comprises:

[0007] The machine body assembly comprises a machine body and a rack mounted on the top of the machine body.

[0008] The pressure block feeding assembly is mounted on one side of the machine body assembly. The pressure block feeding assembly comprises a feeding linear module mounted on one side of the top of the machine body, a pressure block jig connected to the feeding linear module, and a vibration disc located on one side of the pressure block jig.

[0009] A product feeding assembly is installed on the other side of the machine body assembly; the product feeding assembly comprises a synchronous belt conveyor installed on one side of the feeding linear module, support plates slidably installed on the upper sides of the opposite sides of the synchronous belt conveyor, push-pull cylinders respectively connected to the support plates, and a lifting cylinder located in the middle of the synchronous belt conveyor; the synchronous belt conveyor is used to convey product carriers; and

[0010] A pick-and-place assembly is installed on the top end of the machine body assembly; the pick-and-place assembly comprises a three-axis robot installed inside the rack, a support installed at the end of the three-axis robot, a plurality of pneumatic clamps installed on one side of the bottom surface of the support, an industrial camera installed on the other side of the bottom surface of the support, and a light source coaxially installed below the industrial camera.

[0011] The automatic block mounting device has the advantages of simple structure, convenient use, accurate identification of the positions of the blocks and the product carriers by the industrial camera and the light source, clamping of the blocks by the pneumatic clamps driven by the three-axis robot and mounting of the blocks on the GOB products, greatly improved automation degree and mounting precision, and effectively improved product quality consistency and production efficiency.

[0012] In one of the embodiments, a plurality of positioning sockets are uniformly and spacedly arranged on the side of the block jig close to the vibrating disc, and the positioning sockets are used to position the blocks.

[0013] In one of the embodiments, the linear feeder of the vibrating disc is used to face the block jig, and the length direction of the linear feeder is perpendicular to the conveying direction of the feeding linear module.

[0014] In one of the embodiments, the block feeding assembly further comprises a rotary cylinder installed on one side of the block jig and a limiting cover plate coaxially connected to the piston rod of the rotary cylinder; the limiting cover plate is rotatably arranged above the block jig.

[0015] In one of the embodiments, the opposite ends of the support plates are slidably installed above the opposite sides of the synchronous belt conveyor through guide rods, and the length direction of the guide rods is perpendicular to the conveying direction of the synchronous belt conveyor.

[0016] In one of the embodiments, the cross section of the support plate is in an L shape.

[0017] In one of the embodiments, the conveying direction of the synchronous belt conveyor is parallel to the conveying direction of the feeding linear module. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a perspective view of the automatic block mounting device according to an embodiment of the present application;

[0019] Figure 2 It is a perspective view of the automatic block mounting device according to an embodiment of the present application; Figure 1 It is an enlarged view of the circle A shown in the drawing;

[0020] Figure 3 As Figure 1 the enlarged schematic view at circle B shown in the figure;

[0021] Figure 4 As Figure 1 the perspective schematic view of the product feeding assembly in the automatic briquetting mounting equipment shown in the figure;

[0022] Figure 5 As Figure 1 the partial perspective schematic view of the material taking and placing assembly in the automatic briquetting mounting equipment shown in the figure.

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 10-body assembly, 11-airframe, 12-frame;

[0025] 20-briquetting feeding assembly, 21-linear feeding module, 22-briquetting fixture, 23-rotary cylinder, 24-limiting cover plate, 25-vibrating disc, 251-hopper, 252-linear feeder, 26-briquetting;

[0026] 30-product feeding assembly, 31-synchronous belt conveyor, 32-supporting plate, 33-pull-push cylinder, 34-product carrier, 35-guide rod;

[0027] 40-material taking and placing assembly, 41-three-axis robot, 42-supporting base, 43-pneumatic clamping jaw, 44-industrial camera, 45-light source. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0029] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein only for the purpose of describing specific embodiments of the present application, and is not intended to limit the present application.

[0031] Please refer to Figures 1 to 5For the automatic block mounting equipment of the utility model one embodiment, including machine body assembly 10, install in one side of machine body assembly 10 block supply assembly 20, install in the other side of machine body assembly 10 product supply assembly 30, and install in the top of machine body assembly 10 take and place material assembly 40.

[0032] Machine body assembly 10 includes fuselage 11, and install in the top of fuselage 11 rack 12.

[0033] Block supply assembly 20 includes installation in the top of fuselage 11 one side supply linear module 21, connects the block fixture 22 of supply linear module 21, installs in the one side of block fixture 22 rotary cylinder 23, the limit cover plate 24 of piston rod coaxial connection rotary cylinder 23, and the vibration disc 25 in the one side of block fixture 22. Wherein, limit cover plate 23 can be rotatable cover and set in the upper of block fixture 22. The hopper 251 of vibration disc 25 is used to carry block 26, and the linear feeder 252 of vibration disc 25 is used to towards block fixture 22, and through vibration, the block 26 in the inside of hopper 251 is sent into block fixture 22 through linear feeder 252.

[0034] Specifically, as Figure 2 The length direction of linear feeder 252 and the conveying direction of supply linear module 21 are perpendicular to each other. The side of block fixture 22 close to vibration disc is uniformly spaced with a plurality of positioning sockets, and the positioning sockets are located below the limit cover plate 23, and the positioning sockets are used to position the block 26. In actual work, block fixture 22 is driven to move by supply linear module 21, and through the limiting action of positioning socket and limit cover plate 23, block 26 can be directly sent into block fixture 22 by linear feeder 252. When the block 26 in the inside of block fixture 22 needs to be taken, the limit cover plate 23 is driven to overturn by rotary cylinder 23, so as to expose the block 26, which is convenient for the taking of material assembly 40.

[0035] Product supply assembly 30 includes synchronous belt conveyor 31 installed on one side of supply linear module 21, support plate 32 slidably installed on the opposite sides of synchronous belt conveyor 31, push-pull cylinder 33 connected to each support plate 32 respectively, and lifting cylinder (not shown in the figure) located in the middle of synchronous belt conveyor 31. Among them, the synchronous belt conveyor 31 is used to convey the product carrier 34, and the product carrier 34 is used to place the GOB product.

[0036] As Figure 3 And Figure 4As shown, the opposite ends of the supporting plates 32 are respectively slidably installed above the opposite sides of the synchronous belt conveyor 31 through guide rods 35, the length direction of the guide rods 35 is perpendicular to the conveying direction of the synchronous belt conveyor 31. In actual work, when the product carrier 34 reaches the middle part of the synchronous belt conveyor 31, the piston rod of the lifting cylinder is elongated, abuts and lifts the product carrier 34 upward, so that the product carrier 34 is separated from the belt of the synchronous belt conveyor 31, and then the push-pull cylinder 33 drives the two supporting plates 32 to approach each other to support the product carrier 34, effectively realizing the positioning and supporting of the product carrier 34, and ensuring that the product carrier 34 can be kept stable in the subsequent process of attaching the briquettes 26.

[0037] In the embodiment, the cross section of the supporting plate 32 is approximately L-shaped, which can be used to abut against the side surface and the bottom surface of the product carrier 34, and realize positioning and supporting.

[0038] In the embodiment, the conveying direction of the synchronous belt conveyor 31 is parallel to the conveying direction of the feeding linear module 21.

[0039] The taking and placing assembly 40 comprises a three-axis robot 41 installed inside the rack 12, a support 42 installed at the end of the three-axis robot 41, a plurality of pneumatic clamps 43 installed on one side of the bottom surface of the support 42, an industrial camera 44 installed on the other side of the bottom surface of the support 42, and a light source 45 coaxially installed below the industrial camera 44.

[0040] The three-axis robot 41 drives the pneumatic clamps 43 to clamp the briquettes 26 in the briquette jig 22, and attaches the briquettes 26 to the GOB product in the product carrier 34. The industrial camera 44 cooperates with the light source 45 to accurately identify the positions of the briquettes 26 and the product carrier 34, and ensure accurate attachment of the briquettes 26. Compared with the traditional manual attachment, the industrial camera 44 and the light source 45 are used to accurately identify the positions of the briquettes 26 and the product carrier 34, the three-axis robot drives the pneumatic clamps to clamp the briquettes 26 and attach them to the GOB product, which greatly improves the degree of automation and attachment precision, and effectively improves the product quality consistency and production efficiency.

[0041] The above-mentioned automatic briquette attachment device has the advantages of simple structure and convenient use. The industrial camera 44 and the light source 45 are used to accurately identify the positions of the briquettes 26 and the product carrier 34, the three-axis robot drives the pneumatic clamps 43 to clamp the briquettes 26 and attach them to the GOB product, which greatly improves the degree of automation and attachment precision, and effectively improves the product quality consistency and production efficiency.

[0042] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above-mentioned embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.

[0043] The above embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. An automatic block mounting apparatus characterized by comprising: The utility model relates to a kind of automatic product loading and unloading machine, including: Machine body assembly, including fuselage, and rack installed on the top of fuselage; Compression block feeding assembly installed on one side of machine body assembly;Compression block feeding assembly includes feeding linear module installed on the top of fuselage on one side, compression block fixture connected with feeding linear module, and vibration disc located on one side of compression block fixture; Product feeding assembly installed on the other side of machine body assembly;Product feeding assembly includes synchronous belt conveyor installed on one side of feeding linear module, support plate slidably installed on the upper side of the opposite sides of synchronous belt conveyor, push-pull cylinder connected with each support plate respectively, and lifting cylinder located in the middle of synchronous belt conveyor;Synchronous belt conveyor is used to transport product carrier;And Feeding and discharging assembly installed on the top end of machine body assembly;Feeding and discharging assembly includes three-axis robot installed in the inside of rack, pedestal installed on the end of three-axis robot, multiple pneumatic grippers installed on one side of the bottom surface of pedestal, industrial camera installed on the other side of the bottom surface of pedestal, and light source coaxially installed below industrial camera.

2. The automatic briquetting mounting apparatus according to claim 1, characterized by Multiple positioning sockets are uniformly spaced on the side of compression block fixture close to vibration disc, and positioning socket is used to position and accommodate compression block.

3. The automatic briquetting and taping apparatus according to claim 1, wherein Linear feeder of vibration disc is used to face compression block fixture;The length direction of linear feeder is perpendicular to the conveying direction of feeding linear module.

4. The automatic briquetting and taping apparatus according to claim 1, wherein Compression block feeding assembly further includes rotary cylinder installed on one side of compression block fixture, and limit cover plate coaxially connected with piston rod of rotary cylinder;Limit cover plate is rotatably covered on the top of compression block fixture.

5. The automatic briquetting and taping apparatus according to claim 1, wherein The opposite ends of support plate are slidably installed on the upper side of the opposite sides of synchronous belt conveyor by guide rod, and the length direction of guide rod is perpendicular to the conveying direction of synchronous belt conveyor.

6. The automatic briquetting and taping apparatus according to claim 1, wherein The cross section of support plate is L-shaped.

7. The automatic briquetting and taping apparatus according to claim 1, wherein The conveying direction of synchronous belt conveyor is parallel to the conveying direction of feeding linear module.

Images