Continuous immersion type device for fully coating chocolate inside and outside crisp cone

Abstract

The utility model discloses a continuous immersion type device for fully coating chocolate inside and outside crisp cones, which belongs to the technical field of crisp cone coating processing and comprises a constant-temperature water tank, and an inner cavity of the constant-temperature water tank is provided with an immersion tank. In the utility model, the first motor is used for driving the driving shaft, the chain wheel, the chain and the plurality of hanging sticks to intermittently rotate anticlockwise, when the hanging sticks move to the lower part of the doffing mechanism, the conical crisp cone is placed on the hanging sticks by using the doffing mechanism, and the conical crisp cone is driven to be immersed into chocolate paste in the immersion tank by using the rotation of the hanging sticks; the cone-shaped crisp cone coating device has the advantages that the cone-shaped crisp cone is moved to the position below the air drying mechanism to be dried after being coated with chocolate, the cone-shaped crisp cone coated with chocolate is discharged and conveyed through the discharging mechanism, the function of continuously and fully coating the inner side and the outer side of the cone-shaped crisp cone is achieved, and the working efficiency is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to brittle cylinder coating processing technical field more specifically, relate to a kind of device of continuous immersion type brittle cylinder inside and outside full coating chocolate. BACKGROUND

[0002] Ice cream is with drinking water, milk, milk powder, cream, sugar etc. as main raw material, join appropriate food additive, after mixing, sterilization, homogenization, aging, freezing, hardening etc. Process is made into the frozen food of volume expansion. Brittle cylinder ice cream is a kind of frozen dessert that ice cream is combined with brittle cylinder, in order to improve the taste of brittle cylinder, will be smeared with chocolate on the surface of brittle skin cylinder. The brittle cylinder coating on the market is divided into three ways at present: 1, high-pressure internal spraying type: only spray inside cylinder, and cannot full coverage, upper part is left empty, to prevent splashing outside cylinder, cause pollution, nozzle is easy to block;2, high-pressure internal and external spraying type: cylinder inside and outside full spray, easy to leave white, there is not in place phenomenon of spraying, atomization pollutes environment, nozzle is easy to block;3, manual full immersion type: coating effect is good, large amount of people, easy to pollute. The above-mentioned ways cannot completely adapt to production demand, for this, we propose a kind of device of continuous immersion type brittle cylinder inside and outside full coating chocolate. UTILITY MODEL CONTENT

[0003] In view of the problems mentioned in the above background art, the purpose of the utility model is to provide a kind of device of continuous immersion type brittle cylinder inside and outside full coating chocolate.

[0004] To solve the above problems, the utility model adopts the following technical scheme:

[0005] A kind of device of continuous immersion type brittle cylinder inside and outside full coating chocolate, including thermostatic water tank, the inner chamber of the thermostatic water tank is provided with immersion groove, the inner chamber of the immersion groove is rotatably connected with two drive shafts, the middle part of two drive shafts is fixedly sleeved with sprocket, transmission is connected with chain between two sprockets, the outside of chain is fixedly connected with a plurality of tags, the outside of thermostatic water tank is fixedly installed with first motor, the output shaft of first motor and the end of one drive shaft are connected, the top of thermostatic water tank is provided with cylinder falling mechanism, the top of thermostatic water tank is provided with air drying mechanism, the rear portion of thermostatic water tank is provided with discharging mechanism, the bottom of immersion groove is fixedly installed with discharge valve, the bottom end of discharge valve extends to the bottom of thermostatic water tank.

[0006] As a preferred scheme of the utility model, the lap winding mechanism includes two L-shaped supports fixedly connected on the top surface of the constant temperature water tank, the middle part of the two L-shaped supports is fixedly connected with a lap winding box, a storage groove is formed in the middle part of the lap winding box, an installation groove is arranged in the lap winding box, first electric push rods are fixedly installed on the both sides of the installation groove inner cavity respectively, first clamping plates are fixedly connected to the ends of the two first electric push rods respectively, second electric push rods are fixedly installed on the both sides of the installation groove inner cavity respectively, second clamping plates are fixedly connected to the ends of the two second electric push rods respectively, and a plurality of tapered brittle cylinders are sleeved in the inner cavity of the storage groove.

[0007] As a preferred scheme of the utility model, the air drying mechanism includes two supports fixedly connected on the top surface of the constant temperature water tank, the top end of the two supports is fixedly connected with a blowing box, a heating chamber is formed on the bottom surface of the blowing box, a plurality of electric heating pipes are fixedly installed in the inner cavity of the heating chamber, and a blowing fan is fixedly installed on the top of the heating chamber inner cavity.

[0008] As a preferred scheme of the utility model, the discharging mechanism includes a conveying frame fixedly connected at the rear part of the constant temperature water tank, two rotating rollers are rotatably connected to the inner side of the conveying frame, a conveying belt is transmissionally connected between the two rotating rollers, a third motor is fixedly installed on the side surface of the conveying frame, the output shaft of the third motor is connected to one end of the rotating shaft of one rotating roller, a turnover plate is rotatably connected to one end of the conveying frame, two mounting seats are fixedly connected to the end of the turnover plate, third electric push rods are fixedly installed on the two mounting seats respectively, clamping plates are fixedly connected to the output ends of the two third electric push rods respectively, a second motor is fixedly installed on the outer side of the conveying frame, and the output shaft of the second motor is connected to one end of the rotating shaft of the turnover plate.

[0009] As a preferred scheme of the utility model, an electric heating plate is fixedly installed at the bottom of the constant temperature water tank, and a drain valve is fixedly installed at the end of the constant temperature water tank.

[0010] As a preferred scheme of the utility model, a plurality of supporting legs are fixedly connected to the bottom surface of the constant temperature water tank, and a controller is fixedly installed on the front surface of the constant temperature water tank.

[0011] The utility model has the advantages of:

[0012] The utility model discloses a first motor drives driving shaft, sprocket, chain and a plurality of hanging tags intermittent rotation anticlockwise, when hanging tags move to the below of falling cylinder mechanism, utilize falling cylinder mechanism to place the conical brittle cylinder to hanging tags, and utilize the rotation of hanging tags to drive conical brittle cylinder to immerse in chocolate slurry in the immersion tank, thereby to the inside and outside of conical brittle cylinder are coated, make it move to the below of air drying mechanism and dry after conical brittle cylinder is coated chocolate, and utilize the blanking mechanism to the blanking and conveying of conical brittle cylinder after coating chocolate, realize to the function of continuous inside and outside full coating of conical brittle cylinder, improve brittle cylinder inside and outside full coating chocolate's work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is whole structure schematic diagram of the utility model;

[0014] Figure 2 It is sectional view schematic diagram of constant temperature water tank of the utility model;

[0015] Figure 3 It is sectional view schematic diagram of the utility model;

[0016] Figure 4 It is structure schematic diagram of blowing box of the utility model;

[0017] Figure 5 It is sectional view schematic diagram of falling cylinder box of the utility model.

[0018] Mark explanation in drawing:

[0019] 1, constant temperature water tank;2, immersion tank;3, driving axle;4, sprocket;5, chain;6, hanging tags;7, first motor;8, falling cylinder mechanism;9, air drying mechanism;10, blanking mechanism;11, supporting leg;12, drain valve;13, slurry valve;14, support;15, blowing box;16, heating chamber;17, blowing fan;18, electric heating tube;19, L-shaped support;20, falling cylinder box;21, storage tank;22, installation groove;23, first electric push rod;24, first clamping plate;25, second electric push rod;26, second clamping plate;27, conical brittle cylinder;28, conveying frame;29, rotating roller;30, conveying belt;31, third motor;32, turnover plate;33, mounting seat;34, third electric push rod;35, clamping plate;36, second motor;37, controller;38, electric heating plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0023] Embodiment:

[0024] Please refer to Figures 1-5 A device for continuously immersing and coating chocolate on the inside and outside of a brittle tube, comprising a constant temperature water tank 1, a submerged tank 2 is arranged in the inner cavity of the constant temperature water tank 1, two drive shafts 3 are rotatably connected in the inner cavity of the submerged tank 2, a chain wheel 4 is fixedly sleeved on the middle part of each drive shaft 3, a chain 5 is transmissionally connected between the two chain wheels 4, a plurality of hanging tags 6 are fixedly connected on the outer side of the chain 5, a first motor 7 is fixedly installed on the outer side of the constant temperature water tank 1, the output shaft of the first motor 7 is connected with the end part of one drive shaft 3, a tube falling mechanism 8 is arranged on the top of the constant temperature water tank 1, an air drying mechanism 9 is arranged on the top of the constant temperature water tank 1, a discharging mechanism 10 is arranged on the rear part of the constant temperature water tank 1, a slurry discharge valve 13 is fixedly installed on the bottom of the submerged tank 2, and the bottom end of the slurry discharge valve 13 extends to the bottom of the constant temperature water tank 1.

[0025] In the embodiment, when the conical brittle cylinder 27 falls on the hanging tag 6, the chain 5 drives the hanging tag 6 and the conical brittle cylinder 27 to move, and the inner wall of the immersion tank 2 limits the conical brittle cylinder 27 on the hanging tag 6 to avoid falling, so that the conical brittle cylinder 27 can move with the hanging tag 6. In addition, the two sides of the immersion tank 2 are provided with arc guide plates for limiting the conical brittle cylinder 27.

[0026] Specifically, please refer to Figure 1 , Figure 2 and Figure 4 , the falling cylinder mechanism 8 includes two L-shaped supports 19 fixedly connected to the top surface of the constant temperature water tank 1, the middle parts of the two L-shaped supports 19 are fixedly connected with a falling cylinder box 20, the middle part of the falling cylinder box 20 is provided with a storage groove 21, the inside of the falling cylinder box 20 is provided with a mounting groove 22, the two sides of the inner cavity of the mounting groove 22 are respectively fixedly installed with first electric push rods 23, the ends of the two first electric push rods 23 are respectively fixedly connected with first clamping plates 24, the two sides of the inner cavity of the mounting groove 22 are respectively fixedly installed with second electric push rods 25, the ends of the two second electric push rods 25 are respectively fixedly connected with second clamping plates 26, and the inner cavity of the storage groove 21 is sleeved with a plurality of conical brittle cylinders 27.

[0027] In the embodiment, the outer side of the bottom end of the conical brittle cylinder 27 is in close contact with the inner wall of the storage groove 21, so as to ensure the stability of the conical brittle cylinder 27 in the inner cavity of the storage groove 21.

[0028] Specifically, please refer to Figure 1 , Figure 3 and Figure 4 , the air drying mechanism 9 includes two supports 14 fixedly connected to the top surface of the constant temperature water tank 1, the top ends of the two supports 14 are fixedly connected with a blowing box 15, the bottom surface of the blowing box 15 is provided with a heating chamber 16, the inner cavity of the heating chamber 16 is fixedly installed with a plurality of electric heating pipes 18, and the top of the inner cavity of the heating chamber 16 is fixedly installed with a blowing fan 17.

[0029] In the embodiment, the top of the blowing fan 17 is provided with a filter screen to avoid dust being blown to the conical brittle cylinder 27.

[0030] Specifically, please refer to Figures 1 to 3The blanking mechanism 10 comprises a conveying frame 28 fixedly connected to the rear part of the constant-temperature water tank 1, two rotating rollers 29 rotatably connected to the inner side of the conveying frame 28, a conveying belt 30 transmissionally connected between the two rotating rollers 29, a third motor 31 fixedly installed on the side of the conveying frame 28, one end of the output shaft of the third motor 31 and the rotating shaft of one of the rotating rollers 29 connected to each other, a turnover plate 32 rotatably connected to one end of the conveying frame 28, two mounting seats 33 fixedly installed on the end of the turnover plate 32, a third electric push rod 34 fixedly installed on each of the two mounting seats 33, a clamping plate 35 fixedly connected to the output end of each of the third electric push rods 34, a second motor 36 fixedly installed on the outer side of the conveying frame 28, and the output shaft of the second motor 36 and one end of the rotating shaft of the turnover plate 32 connected to each other.

[0031] In the embodiment, the conveying belt 30 is utilized to convey the chocolate-coated conical crisp tubes 27, and the turnover plate 32, the mounting seats 33, the third electric push rods 34, the clamping plates 35 and the second motor 36 are cooperated to clamp and take down the chocolate-coated conical crisp tubes 27 on the hanging tags 6.

[0032] Specifically, please refer to Figure 1 and Figure 2 The bottom of the inner cavity of the constant-temperature water tank 1 is fixedly installed with an electric heating plate 38, and the end of the constant-temperature water tank 1 is fixedly installed with a drain valve 12.

[0033] In the embodiment, the electric heating plate 38 is utilized to heat the water in the inner cavity of the constant-temperature water tank 1, and the drain valve 12 is utilized to drain the water in the constant-temperature water tank 1.

[0034] Specifically, please refer to Figure 1 The bottom surface of the constant-temperature water tank 1 is fixedly connected with a plurality of supporting legs 11, and the front surface of the constant-temperature water tank 1 is fixedly installed with a controller 37.

[0035] In the embodiment, the supporting legs 11 are utilized to support the constant-temperature water tank 1, and the controller 37 is utilized to control the device.

[0036] Working principle: in use, first, the chocolate slurry is loaded into the immersion tank 2, and water is added to the constant temperature water tank 1, and the electric heating plate 38 is powered on to heat the water in the constant temperature water tank 1, and the hot water in the inner cavity of the constant temperature water tank 1 is used to heat the chocolate slurry in the immersion tank 2, so that the chocolate slurry is in a molten state, and the first motor 7 is started to drive a drive shaft 3 to rotate counterclockwise intermittently, and through the drive shaft 3, a sprocket 4 is driven to rotate counterclockwise, and through the sprocket 4, a chain 5 and a plurality of hanging tags 6 are driven to rotate intermittently, then when a hanging tag 6 moves to the directly below the cylinder box 20, the two first electric push rods 23 are started to drive the two first clamping plates 24 away, so that the lowermost conical brittle cylinder 27 falls onto the hanging tag 6, and after the conical brittle cylinder 27 falls, the first clamping plate 24 resets, at this time, the second electric push rod 25 is started to drive the second clamping plate 26 away, so that the remaining conical brittle cylinder 27 in the storage tank 21 falls, so that the lowermost conical brittle cylinder 27 falls onto the first clamping plate 24, and the second electric push rod 25 drives the second clamping plate 26 to reset, so that the second clamping plate 26 limits one conical brittle cylinder 27 above the lowermost conical brittle cylinder 27 at this time, and then the intermittently rotating chain 5 drives the conical brittle cylinder 27 on the hanging tag 6 to move to the inner cavity of the immersion tank 2, and the inner wall of the immersion tank 2 limits the conical brittle cylinder 27, and at the same time, the chocolate slurry in the inner cavity of the immersion tank 2 is coated on the outside and the inside of the conical brittle cylinder 27, and the coated conical brittle cylinder 27 moves to the below of the blowing box 15, and the blowing fan 17 blows downward, the electric heating pipe 18 heats the wind, the hot air dries the chocolate on the conical brittle cylinder 27, finally, when the hanging tag 6 drives the conical brittle cylinder 27 to move to the end of the conveyor belt 30, the third motor 31 drives the rotating roller 29 and the conveyor belt 30 to rotate, and the second motor 36 drives the turnover plate 32 and the mounting seat 33 to rotate, so that the mounting seat 33 moves to the side of the conical brittle cylinder 27, the third electric push rod 34 drives the two clamping plates 35 to clamp the conical brittle cylinder 27, after clamping, the third motor 31 drives the turnover plate 32, the mounting seat 33 and the conical brittle cylinder 27 to rotate reversely, so that the conical brittle cylinder 27 is placed on the conveyor belt 30, the third electric push rod 34 drives the clamping plate 35 to release the fixation of the conical brittle cylinder 27, so that the conical brittle cylinder 27 falls onto the conveyor belt 30 for conveying.

[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A device for continuously immersing a crispy cone and coating it entirely with chocolate, characterized in that: The system includes a constant temperature water tank (1), an immersion tank (2) in the inner cavity of the constant temperature water tank (1), two drive shafts (3) rotatably connected to the inner cavity of the immersion tank (2), sprockets (4) fixedly sleeved in the middle of the two drive shafts (3), a chain (5) drivingly connected between the two sprockets (4), a plurality of hanging tags (6) fixedly connected to the outer side of the chain (5), a first motor (7) fixedly installed on the outer side of the constant temperature water tank (1), the output shaft of the first motor (7) connected to the end of a drive shaft (3), a drop cylinder mechanism (8) provided on the top of the constant temperature water tank (1), a drying mechanism (9) provided on the top of the constant temperature water tank (1), a material discharge mechanism (10) provided at the rear of the constant temperature water tank (1), and a slurry discharge valve (13) fixedly installed at the bottom of the immersion tank (2), the bottom end of the slurry discharge valve (13) extending to the bottom of the constant temperature water tank (1).

2. The apparatus for continuous immersion-type full coating of chocolate inside and outside a crispy cone according to claim 1, characterized in that: The dropping mechanism (8) includes two L-shaped brackets (19) fixedly connected to the top surface of the constant temperature water tank (1). A dropping box (20) is fixedly connected to the middle of the two L-shaped brackets (19). A storage trough (21) is opened in the middle of the dropping box (20). An installation groove (22) is provided inside the dropping box (20). A first electric push rod (23) is fixedly installed on both sides of the inner cavity of the installation groove (22). A first clamping plate (24) is fixedly connected to the ends of the two first electric push rods (23). A second electric push rod (25) is fixedly installed on both sides of the inner cavity of the installation groove (22). A second clamping plate (26) is fixedly connected to the ends of the two second electric push rods (25). A plurality of conical brittle cylinders (27) are sleeved in the inner cavity of the storage trough (21).

3. The apparatus for continuous immersion-type full coating of chocolate inside and outside a crispy cone according to claim 1, characterized in that: The air drying mechanism (9) includes two supports (14) fixedly connected to the top surface of the constant temperature water tank (1). A blower box (15) is fixedly connected to the top of the two supports (14). A heating chamber (16) is opened on the bottom surface of the blower box (15). Multiple electric heating tubes (18) are fixedly installed in the inner cavity of the heating chamber (16). A blower fan (17) is fixedly installed on the top of the inner cavity of the heating chamber (16).

4. The apparatus for continuous immersion-type full coating of chocolate inside and outside a crispy cone according to claim 1, characterized in that: The feeding mechanism (10) includes a conveyor frame (28) fixedly connected to the rear of the constant temperature water tank (1). Two rotating rollers (29) are rotatably connected to the inner side of the conveyor frame (28). A conveyor belt (30) is connected between the two rotating rollers (29). A third motor (31) is fixedly installed on the side of the conveyor frame (28). The output shaft of the third motor (31) is connected to one end of the rotating shaft of a rotating roller (29). A flip plate (32) is rotatably connected to one end of the conveyor frame (28). Two mounting seats (33) are fixedly connected to the end of the flip plate (32). A third electric push rod (34) is fixedly installed on each of the two mounting seats (33). A clamp plate (35) is fixedly connected to the output end of each of the two third electric push rods (34). A second motor (36) is fixedly installed on the outer side of the conveyor frame (28). The output shaft of the second motor (36) is connected to one end of the rotating shaft of the flip plate (32).

5. The apparatus for continuous immersion-type full coating of chocolate inside and outside a crispy cone according to claim 1, characterized in that: A heating plate (38) is fixedly installed at the bottom of the inner cavity of the constant temperature water tank (1), and a drain valve (12) is fixedly installed at the end of the constant temperature water tank (1).

6. The apparatus for continuous immersion coating of chocolate inside and outside a crispy cone according to claim 1, characterized in that: The bottom surface of the constant temperature water tank (1) is fixedly connected with multiple support legs (11), and the front surface of the constant temperature water tank (1) is fixedly installed with a controller (37).

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