Screening assembly for ceramsite production
By combining a hydraulic rod and a motor-driven transmission system with dual screening layers, the problem of raw material accumulation in the screening components used in ceramsite production is solved, achieving flow control and fine screening, and improving the operational stability and screening efficiency of the equipment.
Patent Information
- Application Number
- CN202423077322.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing screening components used in ceramsite production are prone to accumulating when the raw material flow is too large, causing the equipment to malfunction, affecting screening efficiency and quality, and requiring manual unblocking, which increases labor costs and time consumption.
The system uses a hydraulic rod to control the opening and closing plate to adjust the raw material flow, and a motor-driven transmission system to drive the screening layer for vibratory screening. It combines coarse and fine filter layers for double screening, and uses irregularly shaped blocks and limit plates to achieve fine vibration, avoiding clogging and improving screening efficiency.
It enables precise control of raw material flow, prevents accumulation, improves the practicality and efficiency of screening equipment, reduces manual intervention, and ensures screening quality.
Smart Images

Figure CN223683948U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of screening assembly, especially to a screening assembly for ceramsite production. BACKGROUND
[0002] Ceramsite is a kind of man-made ceramic particle, has the advantages such as light quality, large specific surface area, strong adsorption capacity, good heat preservation and heat insulation effect, good shock resistance, is widely used in building material industry, environmental science, agriculture and each field, its appearance mostly presents circular or oval spherical body, different raw materials and production process will make ceramsite present different colors, the particle size is generally 5-20mm, the largest particle size is 25mm, in the production process of ceramsite, using screening device plays a vital role, and the screening device is mainly to realize the accurate control of the particle size of ceramsite product, to ensure that the particle size of the produced ceramsite meets the specific requirements.
[0003] The existing screening assembly for ceramsite production mainly has linear vibrating screen, swing screen, drum screening machine and rotary vibrating screen, the linear vibrating screen is driven by double vibrating motors, so that the material moves linearly on the screen surface to complete screening, the swing screen utilizes the shaking of the screen box to bring the material to jump and move to realize screening, the drum screening machine is driven by a motor to rotate the drum, and the material rolls under the action of centrifugal force and is separated through the screen, and the rotary vibrating screen is driven by a vibrating motor to convert rotary motion into three-dimensional motion and then transmit to the screen surface for screening, these screening assemblies efficiently screen and grade ceramsite through different working principles.
[0004] However, in the application process of the actual screening assembly for ceramsite production, there is a problem, that is, in the use process of the equipment, the flow of raw materials entering the equipment is often too large, which causes a large amount of raw materials to accumulate in the inside of the feeding box, this situation causes the equipment to be unable to operate normally, seriously affects the screening efficiency and quality, and more troublesome is that in order to ensure the normal operation of the equipment, personnel need to be specially arranged to dredge the feeding box, which not only increases the labor cost, but also consumes a lot of time and energy, and also greatly affects the practicability of the screening assembly for ceramsite production, so that it is limited to a certain extent in actual application. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a screening assembly for ceramsite production, which aims to improve the problem that raw materials accumulate in the inside of the feeding box due to the large flow of raw materials entering the equipment in the use process of the equipment.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: A kind of screening subassembly for ceramsite production, including top plate, the top plate top is fixedly connected with inlet box, the top plate top is fixedly connected with multiple connecting blocks, every connecting block one side is provided with baffle assembly, the top plate one side is fixedly connected with multiple connecting columns, connecting column between fixedly connected with screening subassembly, connecting column between fixedly connected with collection layer;
[0007] The baffle assembly includes multiple hydraulic rods, a rotating shaft and a hinged door, one end of each hydraulic rod is fixedly connected to one side of the connecting block, the output end of the hydraulic rod is connected to one side of the hinged door, the rotating shaft is rotatably connected to the inside of the inlet box, the hinged door is rotatably connected to the outside of the rotating shaft, and one side of the hinged door is rotatably connected to the inside of the inlet box.
[0008] Further description of the above technical solution:
[0009] The screening subassembly includes a coarse filter layer and a fine filter layer, and the coarse filter layer is fixedly connected to one side of the connecting column.
[0010] Further description of the above technical solution:
[0011] The connecting column is fixedly connected with a vibration box at the top, and the vibration box is fixedly connected with a support plate at the bottom.
[0012] Further description of the above technical solution:
[0013] The support plate is fixedly connected with a motor at the top, and the motor is provided with a transmission column one on one side, and the output end of the motor is connected to one end of the transmission column one.
[0014] Further description of the above technical solution:
[0015] The transmission column one is provided with a transmission column two on one side, and a belt is arranged between the transmission column one and the transmission column two.
[0016] Further description of the above technical solution:
[0017] The transmission column two is fixedly connected with a support column on the outer wall, and the transmission column two is fixedly connected with a special-shaped block on one end.
[0018] Further description of the above technical solution:
[0019] The special-shaped block is fixedly connected with a connecting rod inside, the connecting rod is slidably connected with a sliding bar on the outer wall, and the special-shaped block is slidably connected with a limiting plate on the outer wall.
[0020] Further description of the above technical solution:
[0021] The bottom of the limiting plate is fixedly connected with a limiting column, one side of the limiting plate is rotationally connected with an upper sliding plate, and the bottom of the upper sliding plate is slidably connected with a lower sliding plate.
[0022] The utility model discloses have the following beneficial effects:
[0023] 1. In the utility model, first start the hydraulic rod, thereby drive the open -and -shut board to utilize the pivot and make the open -and -shut board adjust to the proper angle, then raw material input enters the equipment and is screened, thereby reached to the flow of raw material entering the equipment control, prevent the flow too big and make the equipment jam, avoided in the equipment use process, because the flow of raw material entering the equipment is bigger, make raw material accumulation in the inside of inlet hopper, need personnel and dredge, thereby improved the practicality of the screening assembly for ceramsite production.
[0024] 2. In the utility model, first start the motor, and the motor drives transmission column rotation and drives special-shaped block rotation, thereby drive the limiting plate movement and make the screening layer of connecting rod connection and vibrate up and down, thereby reached in the equipment use process, through using the cam vibration mode and vibrating the screening layer, avoided traditional vibration motor or other vibration mode and can not do fine vibration, make the screening process can not fine screening all raw materials, thereby improved the efficiency of the screening assembly for ceramsite production. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A kind of screening assembly for ceramsite production is provided for the utility model, and the three-dimensional view is as shown in the figure;
[0026] Figure 2 A kind of inlet hopper structure schematic view of the screening assembly for ceramsite production is provided for the utility model;
[0027] Figure 3 A kind of vibration box structure schematic view of the screening assembly for ceramsite production is provided for the utility model;
[0028] Figure 4 For Figure 3 The enlarged structure schematic view of place A in the middle;
[0029] LEGEND:
[0030] 1, top plate;2, inlet hopper;3, connecting block;4, hydraulic rod;5, pivot;6, open -and -shut board;7, connecting column;8, coarse filter layer;9, fine filter layer;10, collection layer;11, vibration box;12, support plate;13, motor;14, transmission column one;15, belt;16, transmission column two;17, support column;18, special-shaped block;19, connecting rod;20, sliding strip;21, limiting plate;22, limiting column;23, upper sliding plate;24, lower sliding plate. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the protection scope of the utility model.
[0032] With reference to Figure 1 and Figure 2 An embodiment provided by the utility model: a kind of ceramic grain production is screened and is separated to component, including top plate 1, top plate 1 top is fixedly connected with inlet bin 2, for guiding raw material into equipment interior, top plate 1 top is fixedly connected with multiple connecting blocks 3, for connecting baffle assembly, each connecting block 3 one side is provided with baffle assembly, top plate 1 one side is fixedly connected with multiple connecting columns 7, for providing support for entire equipment, connecting column 7 between fixedly connected with screening component, connecting column 7 between fixedly connected with collection layer 10, for collecting screened ceramic grain;
[0033] Baffle assembly includes multiple hydraulic rods 4, shaft 5 and open-close plate 6, each hydraulic rod 4 one end is fixedly connected in connecting block 3 one side, for open-close plate 6 to provide power support, hydraulic rod 4 output end is connected with open-close plate 6 one side, shaft 5 outer wall is rotatably connected in inlet bin 2 interior, open-close plate 6 interior is rotatably connected in shaft 5 outer wall, open-close plate 6 one side is rotatably connected in inlet bin 2 interior, for controlling raw material entering flow, screening component includes coarse filter layer 8 and fine filter layer 9, coarse filter layer 8 one side is fixedly connected between connecting column 7, for carrying out first screening, fine filter layer 9 one side is fixedly connected between connecting column 7, for carrying out second screening.
[0034] Specifically, in actual equipment use process, operator will first slowly guide various raw materials into the interior of inlet bin 2, then, according to the required raw material flow, by operating the telescopic of hydraulic rod 4, the angle of open-close plate 6 is adjusted, so that the flow of raw material entering is adjusted to the required flow, then, these carefully adjusted raw materials will follow a specific path, first enter coarse filter layer 8 to carry out first comprehensive and meticulous screening, in this process, some larger particles will be screened out, then, the raw materials after preliminary screening will continue to move forward and enter fine filter layer 9 to carry out second more in-depth screening, here, smaller particles and impurities will be further separated out, finally, the raw materials after two fine screenings will smoothly enter collection layer 10 for centralized collection, to make full preparation for subsequent production process.
[0035] With reference to Figure 3 and Figure 4The top of the connecting column 7 is fixedly connected with a vibration box 11 for accommodating vibration equipment, the bottom of the vibration box 11 is fixedly connected with a support plate 12 for supporting a motor 13, the top of the support plate 12 is fixedly connected with the motor 13 for providing power for vibration, one side of the motor 13 is provided with a transmission column I 14, the output end of the motor 13 is connected with one end of the transmission column I 14, one side of the transmission column I 14 is provided with a transmission column II 16, a belt 15 is arranged between the transmission column I 14 and the transmission column II 16 for driving all the vibration equipment, the outer wall of the transmission column II 16 is fixedly connected with a support column 17 for fixing the positions of the transmission column I 14 and the transmission column II 16, one end of the transmission column II 16 is fixedly connected with a special-shaped block 18, the inside of the special-shaped block 18 is fixedly connected with a connecting rod 19, the outer wall of the connecting rod 19 is slidably connected with a sliding strip 20 for limiting the up-down moving range of the special-shaped block 18, the outer wall of the special-shaped block 18 is slidably connected with a limiting plate 21 for limiting the left-right moving range of the special-shaped block 18, the bottom of the limiting plate 21 is fixedly connected with a limiting column 22 for limiting the moving range of the limiting plate 21, one side of the limiting plate 21 is rotatably connected with an upper sliding plate 23, the bottom of the upper sliding plate 23 is slidably connected with a lower sliding plate 24.
[0036] Specifically, when the motor 13 is started, it drives the transmission column I 14 to start rotating, the rotation of the transmission column I 14 drives the belt 15 to move, and the belt 15 further drives the transmission column II 16 to start rotating, in this process, the support column 17 is fixed on one side of the lower sliding plate 24 to provide support for the whole transmission process, with the rotation of the transmission column II 16, the special-shaped block 18 also starts to rotate, constantly pushing the limiting plate 21, under the connection of the limiting plate 21, the upper sliding plate 23 smoothly slides in the inside of the lower sliding plate 24, at the same time, the coarse filtering layer 8 and the fine filtering layer 9 connected with the connecting rod 19 also vibrate along the limitation of the sliding strip 20 and the limiting plate 21.
[0037] Working principle: in the process of using the screening assembly for producing ceramic particles, first, the raw materials are introduced into the inside of the feeding box 2, then according to the required raw material flow, the angle of the opening and closing plate 6 is adjusted by the extension and retraction of the hydraulic rod 4 to adjust the flow of the raw materials to the required flow, then the raw materials first enter the coarse filtering layer 8 for the first screening, then enter the fine filtering layer 9 for the second screening, and finally enter the collection layer 10 for collection, the vibration process of the coarse filtering layer 8 and the fine filtering layer 9 is that the motor 13 is started first, which drives the transmission column I 14 to rotate, then drives the belt 15 to move and then drives the transmission column II 16 to rotate, then under the support of the support column 17, drives the special-shaped block 18 to rotate, thereby pushing the upper sliding plate 23 connected with the limiting plate 21 to slide in the inside of the lower sliding plate 24, thereby making the coarse filtering layer 8 and the fine filtering layer 9 connected with the connecting rod 19 vibrate along the limitation of the sliding strip 20 and the limiting plate 21.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A screening assembly for the production of ceramsite comprising a top plate (1), characterized in that: The top plate (1) top fixedly connected with the feeding box (2), the top plate (1) top fixedly connected with a plurality of connecting blocks (3), each connecting block (3) is provided with a baffle assembly on one side, the top plate (1) one side is fixedly connected with a plurality of connecting columns (7), the connecting column (7) between fixedly connected with screening assembly, the connecting column (7) between fixedly connected with the collection layer (10); The baffle assembly includes a plurality of hydraulic rods (4), a rotating shaft (5) and an opening and closing plate (6), one end of each hydraulic rod (4) is fixedly connected to one side of the connecting block (3), the output end of the hydraulic rod (4) is connected with one side of the opening and closing plate (6), the rotating shaft (5) is rotatably connected to the inside of the feeding box (2), the opening and closing plate (6) is rotatably connected to the outer wall of the rotating shaft (5), and the opening and closing plate (6) is rotatably connected to the inside of the feeding box (2).
2. A screening assembly for the production of ceramsite according to claim 1, characterized in that: The screening assembly includes a coarse filter layer (8) and a fine filter layer (9), the coarse filter layer (8) is fixedly connected to one side of the connecting column (7), and the fine filter layer (9) is fixedly connected to one side of the connecting column (7).
3. A screening assembly for use in the production of ceramsite according to claim 1, characterized in that: The connecting column (7) top fixedly connected with the vibration box (11), the vibration box (11) bottom fixedly connected with the support plate (12).
4. A sizing assembly for the production of ceramsite according to claim 3, characterized in that: The support plate (12) top fixedly connected with the motor (13), the motor (13) one side is provided with transmission column one (14), the output end of the motor (13) is connected with one end of the transmission column one (14).
5. A sizing assembly for the production of ceramsite according to claim 4, characterized in that: The transmission column one (14) one side is provided with transmission column two (16), and the transmission column one (14) and the transmission column two (16) are provided with a belt (15).
6. A sizing assembly for the production of ceramsite according to claim 5, characterized in that: The transmission column two (16) outer wall fixedly connected with the support column (17), the transmission column two (16) one end fixedly connected with the special-shaped block (18).
7. A sizing assembly for the production of ceramsite according to claim 6, characterized in that: The special-shaped block (18) is fixedly connected with a connecting rod (19) in the inside, the connecting rod (19) is slidably connected with a sliding bar (20) on the outer wall, and the special-shaped block (18) is slidably connected with a limiting plate (21) on the outer wall.
8. A sizing assembly for the production of ceramsite according to claim 7, characterized in that: The limiting plate (21) bottom fixedly connected with the limiting column (22), the limiting plate (21) one side rotatably connected with the upper sliding plate (23), the upper sliding plate (23) bottom slidably connected with the lower sliding plate (24).