Guide device for forge piece production

By designing a guiding device for forging production, and utilizing conveyor belts and servo motors to achieve automatic sorting of forgings, the problems of high labor intensity and low efficiency caused by manual sorting are solved, and sorting speed and efficiency are improved.

CN223684382UActive Publication Date: 2025-12-19ZHANGQIU ZHONGNUO FORGE & FOUNDARY CO LTD
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Patent Information

Application Number
CN202423105012.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-19
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In the forging production process, manual sorting leads to high labor intensity and low sorting efficiency, especially when handling forgings of various materials and specifications, which affects production efficiency.

Method used

Design a guiding device for forging production, including first and second guide tables, equipped with a conveyor belt and a servo motor, to realize automatic sorting and storage of forgings through the cooperation of the conveyor belt and the stop bar.

Benefits of technology

It reduces manual operation time, lowers labor intensity, improves the speed and efficiency of forging sorting, and avoids negative impacts on production schedule.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a guide device for forge piece production, which relates to the technical field of forge piece production equipment and comprises a first rack, a first guide table is fixedly mounted at the top of the first rack, and a first conveyor belt is mounted in the first guide table in a rolling manner; a second rack is arranged at the front end of the first rack, a bearing frame is rotationally arranged in the second rack, a second guide table is fixedly placed on the bearing frame, a second conveying belt is installed in the second guide table in a rolling mode, and a first stop lever and a second stop lever which are oppositely opened and closed are arranged on the inner side of the second guide table; storage boxes are arranged at the front end and the two sides of the second rack correspondingly. The forge piece sorting device can carry out automatic sorting operation on forge pieces made of materials of different specifications, saves working hours occupied by manual operation, reduces labor intensity, accelerates the sorting speed of the forge pieces, enables the sorting efficiency of the forge pieces to be remarkably improved, and can effectively avoid negative effects on the production progress of the forge pieces.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a forging production equipment technical field, specifically discloses a kind of guiding device for forging production. BACKGROUND

[0002] Forging production generally includes the following steps: material preparation, heating treatment, forging operation, cooling and heat treatment, finishing and inspection;In the material preparation stage, operating personnel need to select appropriate metal materials according to the design requirements of forgings, such as steel, aluminum, copper, etc., and determine its brand and specification, and then carry out blanking treatment on raw materials, which is processed into a preliminary blank shape by cutting, shearing or stamping.

[0003] At present, most of the forgings are produced to improve production efficiency, and forgings of various materials and specifications need to be produced simultaneously;Operating personnel use numerical control lathes to cut and cut the forgings of various materials, and the initially formed forgings are conveyed to the heating treatment area by a conveyor belt, at which time the heating treatment operator needs to manually sort the initially formed forgings according to type and category, so as to load them into different heating furnaces. The above prior art has a large amount of manual operation in the process of manually sorting forgings by operating personnel, especially in the case of a large number of forgings, operating personnel need to go back and forth to each heating furnace several times, resulting in high labor intensity. Moreover, the manual sorting speed of operating personnel is slow, especially when handling a large number of forgings, the forging sorting efficiency is significantly reduced, thereby negatively affecting the forging production. SUMMARY

[0004] In view of the problem that manual sorting results in high labor intensity and low forging production efficiency in the current forging production process, the utility model provides a guiding device for forging production.

[0005] To solve the above problems, the utility model provides the following technical scheme:

[0006] A guiding device for forging production, comprising a first gantry, a first guiding table is fixedly installed on the top of the first gantry, and a first conveyor belt is rollingly installed in the first guiding table;A second gantry is provided at the front end of the first gantry, a supporting frame is rotatably provided in the second gantry, a second guiding table is fixedly placed on the supporting frame, a second conveyor belt is rollingly installed in the second guiding table, and a first stop lever and a second stop lever are provided on the inner side of the second guiding table, which are oppositely opened and closed, and the first stop lever and the second stop lever are arranged above the second conveyor belt;Storage boxes for storing forgings are provided at the front end and both sides of the second gantry.

[0007] Preferably, the first gantry is arranged higher than the second gantry, the first guide table is internally provided with a first rotating roller and a second rotating roller in rotating cooperation, the first conveying belt is sleeved on the outer periphery of the first rotating roller and the second rotating roller, and the side portion of the first guide table is fixedly provided with a first servo motor in transmission cooperation with the first rotating roller.

[0008] Preferably, the top of the first gantry and the second gantry is fixedly provided with a gusset plate at four corners, the upper surface of the gusset plate is fixedly provided with a plug rod, the bottom of the first guide table and the second guide table is provided with a plug slot, and the plug rod is inserted into the plug slot.

[0009] Preferably, the second gantry is internally fixedly provided with a bearing plate, the bearing plate is arranged below the supporting frame, the bearing plate is internally provided with a rotating disc in rotating cooperation, the upper surface of the rotating disc is fixedly provided with an air cylinder, the piston rod of the air cylinder is vertically arranged upwards, the end of the piston rod of the air cylinder is fixedly provided with a connecting block, and the connecting block is tightly connected with the supporting frame.

[0010] Preferably, the bottom of the bearing plate is fixedly provided with a third servo motor, the output shaft of the third servo motor is horizontally arranged, the end of the output shaft of the third servo motor is fixedly provided with a first bevel gear, the lower surface of the rotating disc is fixedly provided with a rotating rod arranged vertically, the bottom end of the rotating rod is fixedly provided with a second bevel gear, and the first bevel gear is in mesh transmission with the second bevel gear.

[0011] Preferably, the periphery of the air cylinder is provided with a plurality of symmetrically arranged piston cylinders, the bottom end of the piston cylinder is tightly connected with the upper surface of the rotating disc, and the piston rod of the piston cylinder is vertically arranged upwards and tightly connected with the supporting frame.

[0012] Preferably, the top of the second guide table is fixedly provided with symmetrically arranged first supporting plates and second supporting plates, the bottom of the first supporting plates and the second supporting plates is respectively provided with a first servo motor and a second servo motor, the first servo motor and the second servo motor are arranged on the inner side of the second guide table, and the first stop rod and the second stop rod are tightly connected with the output shaft of the first servo motor and the second servo motor respectively.

[0013] Preferably, the front end of the first guide table and the second guide table is fixedly provided with a first guide plate and a second guide plate respectively, and the first guide plate and the second guide plate are both arranged obliquely.

[0014] Compared with the prior art, the utility model has the advantages of the following:

[0015] The first conveying belt and the second conveying belt in the utility model can carry out transfer operation on the forgings, the second guide table and the second conveying belt are made to directionally rotate through the setting of the rotatable supporting frame, and the forgings can be temporarily stored in the second guide table through the setting of the cooperation structure of the first blocking rod and the second blocking rod, so that the forgings are orderly introduced into the designated storage box, the utility model can carry out automatic sorting operation on the forgings of different specifications of materials, saves the working hours occupied by manual operation, reduces the labor intensity, and accelerates the sorting speed of the forgings, so that the forging sorting efficiency is obviously improved, and the negative influence on the production progress of the forgings can be effectively avoided, so the utility model has very wide application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the utility model, the drawings needed to be used in the description will be simply introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the drawings for the ordinary skilled in the art without creative labor;

[0017] Figure 1 It is the overall device structure schematic view of the utility model;

[0018] Figure 2 It is the first guide table installation structure schematic view of the utility model;

[0019] Figure 3 It is the gasket and the insertion rod arrangement structure schematic view of the utility model;

[0020] Figure 4 It is the insertion slot arrangement structure schematic view of the utility model;

[0021] Figure 5 It is the second guide table installation structure schematic view of the utility model;

[0022] Figure 6 It is the turntable installation structure schematic view of the utility model;

[0023] Figure 7 It is the first bevel gear and the second bevel gear cooperation installation structure schematic view of the utility model;

[0024] Figure 8 It is the first blocking rod and the second blocking rod installation structure schematic view of the utility model;

[0025] In the figure: 1. first rack, 2. first guide table, 3. first conveyor belt, 4. second rack, 5. support frame, 6. second guide table, 7. second conveyor belt, 8. first stop rod, 9. second stop rod, 10. storage box, 11. first rotating roller, 12. second rotating roller, 13. first servo motor, 14. third rotating roller, 15. fourth rotating roller, 16. second servo motor, 17. cushion plate, 18. insertion rod, 19. insertion slot, 20. bearing plate, 21. rotating disc, 22. air cylinder, 23. connecting block, 24. third servo motor, 25. first bevel gear, 26. rotating rod, 27. second bevel gear, 28. piston cylinder, 29. first support plate, 30. second support plate, 31. first servo motor, 32. second servo motor, 33. first guide plate, 34. second guide plate. DETAILED DESCRIPTION

[0026] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the utility model will be described clearly and completely below in combination with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the patent, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the patent.

[0027] The specific embodiment provides a guide device for forging production, as shown in the figure. Figures 1-8 The specific embodiment provides a guide device for forging production, as shown in the figure. The top of the first rack 1 is fixedly installed with a first guide table 2, and the top of the second rack 4 is fixedly installed with a second guide table 6; the top of the first rack 1 and the top of the second rack 4 are both fixedly installed with cushion plates 17 at four corners, the cushion plates 17 can adopt hard rubber material, the upper surfaces of the cushion plates 17 are all fixedly provided with insertion rods 18, the bottoms of the first guide table 2 and the second guide table 6 are all provided with insertion slots 19 at four corners, the depth size of the insertion slot 19 is greater than the length size of the insertion rod 18, and the insertion rod 18 is inserted into the insertion slot 19; through the matching structure of the insertion rod 18 and the insertion slot 19, the first guide table 2 and the second guide table 6 can be respectively fixedly placed on the top of the first rack 1 and the top of the second rack 4, and the cushion plate 17 is arranged as a buffer structure, so that the stability of the device during operation is enhanced.

[0028] The first guide table 2 is internally provided with a first rotating roller 11 and a second rotating roller 12, which are arranged at the rear and front of the first guide table 2 respectively, and the two ends of the first rotating roller 11 and the second rotating roller 12 are rotationally matched with the first guide table 2; the outer periphery of the first rotating roller 11 and the second rotating roller 12 is collectively sleeved with a first conveying belt 3, and a first servo motor 13 is fixedly installed on the side of the first guide table 2, the first servo motor 13 is fixedly installed on a rack which is tightly connected with the side of the first guide table 2, and the outer side end of the first rotating roller 11 is drivingly connected with the output shaft of the first servo motor 13, so that the first servo motor 13 drives the first rotating roller 11 to rotate in the first guide table 2. The internal arrangement structure of the second guide table 6 is the same as that of the first guide table 2; the second guide table 6 is internally provided with a third rotating roller 14 and a fourth rotating roller 15 which are rotationally matched, and the second conveying belt 7 is sleeved on the outer periphery of the third rotating roller 14 and the fourth rotating roller 15, and a second servo motor 16 which is drivingly matched with the third rotating roller 14 is fixedly installed on the side of the second guide table 6, so that the second servo motor 16 drives the second conveying belt 7 to roll in the second guide table 6.

[0029] The second rack 4 is internally fixedly installed with a bearing plate 20, the bearing plate 20 is arranged at the middle of the second rack 4, and a supporting rack 5 is arranged above the bearing plate 20, and the second guide table 6 is fixedly placed in the interior of the supporting rack 5. A through slot is formed in the bearing plate 20, a rotating disc 21 is arranged in the through slot, and the rotating disc 21 is rotationally matched with the bearing plate 20; a third servo motor 24 is fixedly installed below the bearing plate 20, the third servo motor 24 is fixedly installed in a rack which is tightly connected with the lower surface of the bearing plate 20, the output shaft of the third servo motor 24 is horizontally arranged, a first bevel gear 25 is fixedly installed on the end of the output shaft of the third servo motor 24, a rotating rod 26 which is vertically arranged is fixedly installed on the lower surface of the rotating disc 21, a second bevel gear 27 is fixedly installed on the bottom end of the rotating rod 26, and the first bevel gear 25 is meshingly and drivingly connected with the second bevel gear 27, so that the third servo motor 24 drives the rotating disc 21 to rotate on the bearing plate 20.

[0030] A pneumatic cylinder 22 is fixedly installed on the upper surface of the rotating disc 21, the pneumatic cylinder 22 is arranged at the central part of the rotating disc 21, the piston rod of the pneumatic cylinder 22 is vertically upwardly arranged, a connecting block 23 is fixedly installed on the end of the piston rod of the pneumatic cylinder 22, and the connecting block 23 is tightly connected with the supporting rack 5; by arranging the pneumatic cylinder 22, the supporting rack 5 can be vertically upwardly lifted, so as to adjust the arrangement height of the supporting rack 5 and the second guide table 6.

[0031] The four symmetrically arranged piston cylinders 28 are arranged at four corners of the air cylinder 22 and at the edge portion of the rotary table 21; the bottom end of the piston cylinder 28 is fastened to the upper surface of the rotary table 21, and the piston rod of the piston cylinder 28 is arranged vertically upward and fastened to the support frame 5; through the cooperation structure of the piston cylinder 28, the piston cylinder 28 can share the bearing force of the air cylinder 22, thereby enhancing the stability of the whole device.

[0032] The front end and both sides of the second rack 4 are provided with storage boxes 10 for storing forgings; the top of the second guide table 6 is fixedly provided with symmetrically arranged first support plates 29 and second support plates 30, the first support plates 29 and the second support plates 30 are arranged at one end of the second rack 4 close to the front end storage box 10, the bottom of the first support plate 29 and the second support plate 30 is respectively provided with a first servo motor 31 and a second servo motor 32, the first servo motor 31 and the second servo motor 32 are arranged on the inner side of the second guide table 6, the output shaft of the first servo motor 31 and the second servo motor 32 is arranged vertically downward, the first stop rod 8 and the second stop rod 9 are fastened to the output shaft of the first servo motor 31 and the second servo motor 32, the first servo motor 31 and the second servo motor 32 can drive the first stop rod 8 and the second stop rod 9 to rotate, so that the first stop rod 8 and the second stop rod 9 are opened and closed oppositely on the inner side of the second guide table 6.

[0033] In addition, the front end of the first guide table 2 and the second guide table 6 is respectively fixedly provided with a first guide plate 33 and a second guide plate 34, and the first guide plate 33 and the second guide plate 34 are both arranged obliquely. Through the first guide plate 33, the forgings can be conveniently introduced from the first guide table 2 to the second guide table 6, and through the second guide plate 34, the forgings can be conveniently introduced from the second guide table 6 to the storage box 10.

[0034] The working principle of the utility model is:

[0035] The forgings of the same material specification and the same batch processed into the primary blank shape are placed on the first conveying belt 3 from the rear end of the first guide table 2 in turn, the first conveying belt 3 is rolled in the first guide table 2 by starting the first servo motor 13, and the forgings are transported to the front end of the first guide table 2 by the conveying action of the first conveying belt 3, the forgings can be introduced to the second conveying belt 7 of the second guide table 6 by the first guide plate 33, and the second conveying belt 7 is rolled in the second guide table 6 by starting the second servo motor 16, the first stop rod 8 and the second stop rod 9 are opened by starting the first servo motor 31 and the second servo motor 32, so that the forgings of the batch are introduced to the storage box 10 at the front end of the second guide table 6 by the second guide plate 34; if the produced forgings are replaced by forgings of other material specifications, when the forgings are introduced to the second conveying belt 7, the second conveying belt 7 is conveyed by rolling, the supporting frame 5 and the second guide table 6 are lifted upward by the cylinder 22, the inserting rod 18 is separated from the inserting groove 19, the second guide plate 34 is above the storage box 10 at the side of the second guide table 6 by rotating the rotating disc 21 by starting the third servo motor 24, and the first stop rod 8 and the second stop rod 9 are opened by the first servo motor 31 and the second servo motor 32, so that the forgings of the material specification are introduced to the storage box 10 at the side of the second guide table 6, so as to complete the automatic sorting work of the forgings of different specifications.

[0036] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those of ordinary skill in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A guide device for the production of forgings, comprising a first gantry (1), characterized in that, The top of the first rack (1) is fixedly provided with a first guide table (2), and the first guide table (2) is rollingly provided with a first conveying belt (3); the front end of the first rack (1) is provided with a second rack (4), the inside of the second rack (4) is rotatably provided with a supporting frame (5), the second guide table (6) is fixedly placed on the supporting frame (5), the second guide table (6) is rollingly provided with a second conveying belt (7), the inner side of the second guide table (6) is provided with oppositely opened first and second stop rods (8) and (9), and the first and second stop rods (8) and (9) are arranged above the second conveying belt (7); the front end and both sides of the second rack (4) are provided with storage boxes (10) for storing forgings.

2. The guide device for a forging production according to claim 1, characterized in that The arrangement height of the first rack (1) is higher than that of the second rack (4), the first guide table (2) is provided with rotatably matched first and second rotating rollers (11) and (12), the first conveying belt (3) is sleeved on the outer periphery of the first and second rotating rollers (11) and (12), and the side of the first guide table (2) is fixedly provided with a first servo motor (13) in transmission cooperation with the first rotating roller (11); the second guide table (6) is provided with rotatably matched third and fourth rotating rollers (14) and (15), the second conveying belt (7) is sleeved on the outer periphery of the third and fourth rotating rollers (14) and (15), and the side of the second guide table (6) is fixedly provided with a second servo motor (16) in transmission cooperation with the third rotating roller (14).

3. The guide device for a forging production according to claim 1, characterized in that The top of the first rack (1) is fixedly provided with a first guide table (2), and the first guide table (2) is rollingly provided with a first conveying belt (3); the front end of the first rack (1) is provided with a second rack (4), the inside of the second rack (4) is rotatably provided with a supporting frame (5), the second guide table (6) is fixedly placed on the supporting frame (5), the second guide table (6) is rollingly provided with a second conveying belt (7), the inner side of the second guide table (6) is provided with oppositely opened first and second stop rods (8) and (9), and the first and second stop rods (8) and (9) are arranged above the second conveying belt (7); the front end and both sides of the second rack (4) are provided with storage boxes (10) for storing forgings.

4. The guide device for a forging production according to claim 1, characterized in that, The inside of the second rack (4) is fixedly provided with a bearing plate (20), the bearing plate (20) is arranged below the supporting frame (5), the bearing plate (20) is provided with a rotating disc (21) in rotation cooperation, the upper surface of the rotating disc (21) is fixedly provided with an air cylinder (22), the piston rod of the air cylinder (22) is vertically arranged upwards, the end of the piston rod of the air cylinder (22) is fixedly provided with a connecting block (23), and the connecting block (23) is tightly connected with the supporting frame (5).

5. The guide device for a forging according to claim 4, wherein The lower surface of the bearing plate (20) is fixedly provided with a third servo motor (24), the output shaft of the third servo motor (24) is horizontally arranged, the end of the output shaft of the third servo motor (24) is fixedly provided with a first bevel gear (25), the lower surface of the rotating disc (21) is fixedly provided with a vertically arranged rotating rod (26), the bottom end of the rotating rod (26) is fixedly provided with a second bevel gear (27), and the first bevel gear (25) is in mesh transmission with the second bevel gear (27).

6. The guide apparatus for a forged product according to claim 4, wherein The periphery of the air cylinder (22) is provided with a plurality of symmetrically arranged piston cylinders (28), the bottom end of the piston cylinder (28) is fastened to the upper surface of the rotary table (21), the piston rod of the piston cylinder (28) is arranged vertically upward and is fastened to the support frame (5).

7. The guide apparatus for a forging product according to claim 1, wherein The top of the second guide table (6) is fixedly provided with symmetrically arranged first support plates (29) and second support plates (30), the bottom of each of the first support plates (29) and the second support plates (30) is respectively provided with a first servo motor (31) and a second servo motor (32), the first servo motor (31) and the second servo motor (32) are arranged on the inner side of the second guide table (6), and the first stop rod (8) and the second stop rod (9) are respectively fastened to the output shafts of the first servo motor (31) and the second servo motor (32).

8. The guide apparatus for a forging product according to claim 1, wherein The front ends of the first guide table (2) and the second guide table (6) are respectively fixedly provided with first guide plates (33) and second guide plates (34), and the first guide plates (33) and the second guide plates (34) are all arranged obliquely.