Segmented constant-temperature baking device for nut sauce

Abstract

The utility model relates to the technical field of nut sauce baking, in particular to a segmented constant-temperature baking device for nut sauce. Comprising a variable-frequency baking conveyor belt, the variable-frequency baking conveyor belt is arranged in parallel, an input end and an output end are correspondingly formed at the two ends of the variable-frequency baking conveyor belt, a hopper is arranged above the input end of the variable-frequency baking conveyor belt, and a baking mechanism is arranged above the variable-frequency baking conveyor belt and comprises a first-section baking assembly and a second-section baking assembly; and a segmented constant temperature function is formed. According to the segmented constant-temperature baking device for the nut sauce, a constant-temperature baking mode of the independent first-section baking assembly and the independent second-section baking assembly is adopted, closed-loop constant-temperature control can be carried out on nut grains to be baked, the temperature control precision (below + / -2 DEG C) is improved, and baked nuts (peanuts and walnuts) are heated uniformly, have the same temperature and are rich in fragrance.

Description

TECHNICAL FIELD

[0001] The utility model relates to nut jam baking technical field especially, it relates to a nut jam segmented constant temperature baking device. BACKGROUND

[0002] Nut (peanut, walnut) is the food of very high nutrition density, is rich in healthy fat, high quality protein, various vitamins and minerals, and the nut (peanut, walnut) that grinds into jam after baking is the condiment that people often do.

[0003] The technological process of jam is: raw material processing (screening, stone removal) - baking - grinding - filling.

[0004] In the production process of nut (peanut, walnut) jam, the aroma of jam is directly affected by the baking process of nut (peanut, walnut), and the aroma is easily changed into bitter taste when the baking temperature is too high, and the aroma is not excited when the baking temperature is too low or the low-temperature baking time is not enough. Most of the existing equipment adopts open-loop control, and the temperature and humidity of the baked nut (peanut, walnut) are not collected and controlled in a closed loop, so the aroma is difficult to guarantee, and most of them only have one temperature collection point, so it is difficult to achieve uniform heating and constant temperature baking of nut (peanut, walnut). UTILITY MODEL CONTENTS

[0005] The utility model technical scheme provides a solution significantly different from the prior art to solve the technical problem that the prior art solution is too single, in order to overcome the above-mentioned defects of the prior art, the utility model provides a nut jam segmented constant temperature baking device, which aims to solve the problems raised in the above background art.

[0006] To achieve the above-mentioned purpose, the utility model provides a nut jam segmented constant temperature baking device, which comprises: a variable frequency baking conveyor belt, the variable frequency baking conveyor belt is arranged in parallel, and the input end and the output end are formed at both ends, and a hopper is arranged above the input end of the variable frequency baking conveyor belt, an baking mechanism is arranged above the variable frequency baking conveyor belt, the baking mechanism comprises a first baking assembly and a second baking assembly, and the segmented constant temperature function is formed.

[0007] The variable frequency baking conveying belt adopts the existing structure in the field, which is used for conveying the screened nut particles to be baked. The hopper has a trapezoidal structure, and the upper and lower ends correspond to form a material inlet and a material outlet. The design of the baking mechanism is used for baking the nut particles to be baked. The design of the first baking assembly and the second baking assembly can perform closed-loop constant temperature control on the nut particles to be baked, improve the temperature control precision (below ±2℃), and make the baked nuts (peanuts, walnuts) uniformly heated at the same temperature, with rich aroma. The first baking assembly and the second baking assembly adopt automatic control function, automatic intelligent control reduces the labor intensity of employees, and stabilizes the product quality. The control mode of the present application is controlled by manually starting and stopping the switch. The wiring diagram of the power element and the power supply belong to the common knowledge in the field. Moreover, the present application mainly protects the mechanical device, so the control mode and the wiring arrangement will not be explained in detail.

[0008] Preferably, a preheating assembly is arranged between the hopper and the variable frequency baking conveying belt, the preheating assembly comprising a preheating induced draft fan, a preheating induced draft pipe and an exhaust port; the preheating induced draft fan is located above the variable frequency baking conveying belt, and the two ends thereof are correspondingly connected with the preheating induced draft pipe and the exhaust port.

[0009] The design of the preheating assembly can improve the temperature of the nut particles and remove part of the moisture in the nut particles. The preheating induced draft fan adopts the existing structure in the field, which is used for blowing air to the nut particles on the variable frequency baking conveying belt through the preheating induced draft pipe under the action of the exhaust port, so as to perform a preheating process.

[0010] Preferably, more than one shunt pipe is pre-set on the preheating induced draft pipe, and the shunt pipe exhaust port has a horn-shaped structure.

[0011] More than one shunt pipe makes the air distribution uniform, thereby improving the preheating efficiency. The horn-shaped structure design has a guiding and gathering function for the air exhaust. This method is common knowledge in the field, so it will not be described in detail.

[0012] Preferably, the first baking assembly comprises a first baking hot air constant pressure chamber, a first burner, a first induced draft fan and a first baking pipe.

[0013] The first baking hot air constant pressure chamber is located below the variable frequency baking conveying belt, and a control valve is pre-set on the first baking hot air constant pressure chamber.

[0014] The first burner is located below the preheating induced draft pipe.

[0015] The first induced draft fan is located above the first baking hot air constant pressure chamber, and the top thereof is connected with the first burner through a pipeline.

[0016] The one-stage baking tube is provided with more than one one-stage baking hot air constant pressure chamber, and each one-stage baking tube is provided with a control valve, and the air outlet of each one-stage baking tube is in a horn structure.

[0017] The one-stage burner is ignited and the one-stage air blower is started, so that the one-stage baking assembly operates to fill the one-stage baking hot air constant pressure chamber with hot air, and the hot air is blown to the nut particles on the variable frequency baking conveying belt through the one-stage baking tube to perform the one-stage baking process. During baking, the flow of hot air can be adjusted through the control valve on the one-stage baking tube. During baking, the one-stage baking assembly is divided into 10 intervals, and each two adjacent intervals are separated by 250mm.

[0018] Preferably, the two-stage baking assembly comprises a two-stage baking hot air constant pressure chamber, a two-stage burner, a two-stage air blower and a two-stage baking tube.

[0019] The two-stage baking hot air constant pressure chamber is located above the variable frequency baking conveying belt, and the two-stage baking hot air constant pressure chamber is provided with a control valve.

[0020] The two-stage burner is located above the two-stage baking hot air constant pressure chamber.

[0021] The two-stage air blower is located on one side of the two-stage burner, and the two ends thereof are connected to the two-stage baking hot air constant pressure chamber and the two-stage burner through pipelines.

[0022] The two-stage baking tube is provided with more than one two-stage baking hot air constant pressure chamber, and each two-stage baking tube is provided with a control valve, and the air outlet of each two-stage baking tube is in a horn structure.

[0023] The two-stage baking assembly and the one-stage baking assembly described above have the same structure and raw materials, so they will not be described again. During the baking process of the nut particles, the temperature of the two-stage baking assembly is higher than that of the one-stage baking assembly.

[0024] Preferably, it further comprises a cooling assembly, and the cooling assembly comprises a cooling fan and a cooling air pipe.

[0025] The cooling fan is arranged above the variable frequency baking conveying belt and located on one side of the two-stage baking hot air constant pressure chamber.

[0026] The cooling air pipe is arranged on the cooling fan, and the air outlet of the cooling air pipe is in a horn structure.

[0027] The cooling assembly is designed to cool the baked nut particles. During cooling, the wind generated by the cooling fan is blown to the nut particles on the variable frequency baking conveying belt through the cooling air pipe to perform the cooling process.

[0028] Preferably, it further comprises a detection probe, which is arranged at the preheating assembly, the one-stage baking assembly, the two-stage baking assembly and the cooling assembly.

[0029] The detection probe is a temperature and humidity probe available in the market, which is used for detecting the temperature in each interval and the humidity of nut particles in each interval, and the detection data is transmitted to a central control screen in the workshop to be read by the staff, and the staff can adjust the temperature of each interval according to the read data, so as to guarantee the roasting effect of the device on the nut particles.

[0030] The utility model has the advantages of:

[0031] 1、The utility model discloses a roasting device for nut particles, which comprises a first roasting assembly and a second roasting assembly, and the first roasting assembly and the second roasting assembly are connected in series.

[0032] 2、The utility model discloses a roasting device for nut particles, which comprises a first roasting assembly and a second roasting assembly, and the first roasting assembly and the second roasting assembly are connected in series.

[0033] 3、The utility model discloses a roasting device for nut particles, which comprises a first roasting assembly and a second roasting assembly, and the first roasting assembly and the second roasting assembly are connected in series. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0035] Fig. 1 It is the structural schematic diagram of the equipment of the specific embodiment of the application.

[0036] Fig. 2 It is the block diagram of the constant temperature control system of the specific embodiment of the application.

[0037] Fig. 3 It is the constant temperature roasting time flow chart of the specific embodiment of the application.

[0038] Fig. 4 It is the schematic diagram of the multi-section independent temperature control system of the specific embodiment of the application.

[0039] Part name

[0040] 1, frequency conversion baking conveyor belt; 2, hopper; 3, preheating induced draft fan; 4, preheating induced draft tube; 5, exhaust port; 6, one-stage baking hot blast constant pressure chamber; 7, one-stage burner; 8, one-stage induced draft fan; 9, one-stage baking tube; 10, two-stage baking hot blast constant pressure chamber; 11, two-stage burner; 12, two-stage induced draft fan; 13, two-stage baking tube; 14, cooling fan; 15, cooling air pipe; 16, detection probe. DETAILED DESCRIPTION

[0041] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, preferably the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0042] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, in the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0043] Please refer to Figs. 1 to 4The utility model provides a nut jam segmented constant temperature baking device, include: frequency conversion baking conveyer belt 1, frequency conversion baking conveyer belt 1 parallel arrangement, both ends correspond to form input and output, and frequency conversion baking conveyer belt 1 input top is provided with hopper 2, frequency conversion baking conveyer belt 1 top is provided with baking mechanism, and baking mechanism includes one segment baking assembly and two segment baking assembly, forms segmented constant temperature function, and hopper 2 with frequency conversion baking conveyer belt 1 between being provided with preheating component, and preheating component includes preheating induced draft fan 3, preheating induced draft tube 4 and exhaust port 5, preheating induced draft fan 3 is located frequency conversion baking conveyer belt 1 top, and its both ends correspond to be connected with preheating induced draft tube 4 and exhaust port 5, and more than one shunt pipe is preset on preheating induced draft tube 4, and the outlet of the shunt pipe is in the shape of a horn, one segment baking assembly includes one segment baking hot blast constant pressure chamber 6, one segment burner 7, one segment induced draft fan 8 and one segment baking pipe 9, one segment baking hot blast constant pressure chamber 6 is located frequency conversion baking conveyer belt 1 below, and one segment baking hot blast constant pressure chamber 6 is preset with control valve on, one segment burner 7 is located preheating induced draft tube 4 below, one segment induced draft fan 8 is located one segment baking hot blast constant pressure chamber 6 top, and its top is connected with one segment burner 7 through pipeline, and more than one one segment baking pipe 9 is arranged on one segment baking hot blast constant pressure chamber 6, and control valve is preset on every one segment baking pipe 9, and the outlet of every one segment baking pipe 9 is in the shape of a horn, two segment baking assembly includes two segment baking hot blast constant pressure chamber 10, two segment burner 11, two segment induced draft fan 12 and two segment baking pipe 13, two segment baking hot blast constant pressure chamber 10 is located frequency conversion baking conveyer belt 1 top, and two segment baking hot blast constant pressure chamber 10 is preset with control valve on, two segment burner 11 is located two segment baking hot blast constant pressure chamber 10 top, two segment induced draft fan 12 is located two segment burner 11 side, and its both ends correspond to be connected with two segment baking hot blast constant pressure chamber 10, two segment burner 11 through pipeline, and more than one two segment baking pipe 13 is arranged on two segment baking hot blast constant pressure chamber 10, and control valve is preset on every two segment baking pipe 13, and the outlet of every two segment baking pipe 13 is in the shape of a horn, cooling component includes cooling fan 14 and cooling air pipe 15, cooling fan 14 is arranged in frequency conversion baking conveyer belt 1 top, and is located two segment baking hot blast constant pressure chamber 10 side, and cooling air pipe 15 is arranged in cooling fan 14, and the outlet of cooling air pipe 15 is in the shape of a horn, and detection probe 16 is correspondingly arranged in preheating component, one segment baking assembly, two segment baking assembly and cooling component place;

[0044] In the embodiment:

[0045] First, the screened nut particles are transported to the hopper 2, and the nut particles are evenly spread on the frequency conversion baking conveyer belt 1 through the discharge port of the lower end of the hopper 2;

[0046] Secondly, start the preheating induced draft fan 3, so that the preheating induced draft fan 3 under the action of the exhaust port 5 will wind through the preheating induced draft tube 4 to the nuts on the frequency baking conveyor belt 1, preheating process, so that the nuts to remove moisture to a certain extent;

[0047] Then, through the frequency baking conveyor belt 1 will be sent to a segment of the nuts baking assembly area 120 DEG C corresponding to the constant temperature and constant pressure hot air zone for a segment of baking, a segment of the baking, a segment of the burner 7 ignition and open a segment of the induced draft fan 8, so that a segment of the baking assembly operation, into the hot air a segment of the baking hot air constant pressure chamber 6, hot air through a segment of the baking pipe 9 blowing to the nuts on the frequency baking conveyor belt 1, a segment of the baking process;

[0048] Next, again through the frequency baking conveyor belt 1 will be sent to two segment of the nuts baking assembly area 140 DEG C corresponding to the constant temperature and constant pressure hot air zone for two segment of the baking, two segment of the baking, two segment of the burner 11 ignition and open two segment of the induced draft fan 12, so that two segment of the baking assembly operation, into the hot air two segment of the baking hot air constant pressure chamber 10, hot air through two segment of the baking pipe 13 blowing to the nuts on the frequency baking conveyor belt 1, two segment of the baking process;

[0049] Then, in the process of baking nuts, through the detection probe 16 detects a segment of the baking hot air constant pressure chamber 6 and two segment of the baking hot air constant pressure chamber 10 temperature, and through a segment of the baking pipe 9 and two segment of the baking pipe 13 on the control valve pressure regulation hot air flow, such as: when a segment of 2 zone temperature drops, the a segment of the baking hot air constant pressure chamber 6 control valve opening degree is adjusted to make a segment of 2 zone temperature rises to baking temperature, a segment of the baking hot air constant pressure chamber 6 control valve opening degree will cause two segment of the baking hot air constant pressure chamber 10 pressure drop, then reduce the a segment of the baking hot air constant pressure chamber 6 control valve opening degree to make its pressure rise back to the set value, vice versa, the design can be for each zone independent constant temperature baking provides temperature constant speed uniform hot air to make the nuts evenly heated, nuts maturity, flavor, aroma tend to be consistent, and after the nuts baking moisture ≤3%, ensure the crispness and not easy to mildew, through the collection of nuts baking humidity can control the frequency of the frequency baking conveyor belt 1, such as: the humidity is greater than 3%, then reduce the frequency of the frequency baking conveyor belt 1, so as to lengthen the constant temperature baking time, so as to control the nuts baking, so that the taste crisp and delicious flavor;

[0050] Finally, through the frequency baking conveyor belt 1 to the cooling assembly, cooling, cooling fan 14 generated by the wind through the cooling air pipe 15 blowing to the nuts on the frequency baking conveyor belt 1, cooling process, cooling after the cooling is completed, again through the frequency baking conveyor belt 1 to the next step process.

[0051] The above disclosed is only a preferred embodiment of the utility model, of course, cannot with this to limit the utility model right scope, the person skilled in the art can understand that the whole or part processes of the above-mentioned embodiment are realized, and the equivalent change made according to the utility model claim still belongs to the range covered by the utility model.

Claims

1. A segmented thermostatic roasting apparatus for nut butter, comprising: Variable frequency baking conveying belt (1), the variable frequency baking conveying belt (1) is arranged in parallel, and the both ends correspond to form input end and output end, and the variable frequency baking conveying belt (1) is provided with hopper (2) above input end, the variable frequency baking conveying belt (1) is provided with baking mechanism above, it is characterized in that, the baking mechanism includes a section of baking assembly and two section baking assembly, forms segmented constant temperature function.

2. The segmented constant temperature toasting apparatus for nut butter of claim 1, wherein, The preheating assembly is arranged between the hopper (2) and the variable frequency baking conveying belt (1), the preheating assembly includes preheating induced draft fan (3), preheating induced draft pipe (4) and exhaust port (5);Preheating induced draft fan (3) is located above the variable frequency baking conveying belt (1), and the both ends are correspondingly connected with preheating induced draft pipe (4) and exhaust port (5).

3. The segmented constant temperature toasting apparatus for nut butter of claim 2, wherein, More than one shunt pipe is preset on the preheating induced draft pipe (4), and the outlet of the shunt pipe is in a horn shape.

4. The segmented constant temperature toasting apparatus for nut butter of claim 1, wherein, The one section baking assembly includes one section baking hot air constant pressure chamber (6), one section burner (7), one section induced draft fan (8) and one section baking pipe (9); One section baking hot air constant pressure chamber (6) is located below the variable frequency baking conveying belt (1), and one section baking hot air constant pressure chamber (6) is preset with control valve on it; One section burner (7) is located below preheating induced draft pipe (4); One section induced draft fan (8) is located above one section baking hot air constant pressure chamber (6), and the top is connected with one section burner (7) through pipeline; More than one one section baking pipe (9) is arranged on one section baking hot air constant pressure chamber (6), and each one section baking pipe (9) is preset with control valve, and the outlet of each one section baking pipe (9) is in a horn shape.

5. The segmented constant temperature toasting apparatus for nut butter of claim 1, wherein, The two section baking assembly includes two section baking hot air constant pressure chamber (10), two section burner (11), two section induced draft fan (12) and two section baking pipe (13); Two section baking hot air constant pressure chamber (10) is located above the variable frequency baking conveying belt (1), and two section baking hot air constant pressure chamber (10) is preset with control valve on it; Two section burner (11) is located above two section baking hot air constant pressure chamber (10); Two section induced draft fan (12) is located on one side of two section burner (11), and the both ends are correspondingly connected with two section baking hot air constant pressure chamber (10) and two section burner (11) through pipeline; More than one two section baking pipe (13) is arranged on two section baking hot air constant pressure chamber (10), and each two section baking pipe (13) is preset with control valve, and the outlet of each two section baking pipe (13) is in a horn shape.

6. The segmented constant temperature toasting apparatus for nut butter of claim 1, wherein, It also includes a cooling assembly, and the cooling assembly includes a cooling fan (14) and a cooling air pipe (15); Cooling fan (14) is arranged above the variable frequency baking conveying belt (1) and located on one side of two section baking hot air constant pressure chamber (10); Cooling air pipe (15) is arranged on cooling fan (14), and the outlet of cooling air pipe (15) is in a horn shape.

7. The segmented constant temperature toasting apparatus for nut butter of claim 1, wherein, It also includes a detection probe (16), and the detection probe (16) is correspondingly arranged at the preheating assembly, the one section baking assembly, the two section baking assembly and the cooling assembly.

Images