Diamond fixing device
By using separators and suction units in the diamond fixing device to achieve simultaneous adsorption of multiple diamonds, the problems of low efficiency and easy clogging in the prior art are solved, and the cost is reduced.
Patent Information
- Application Number
- CN202423158547.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing diamond fixing devices are inefficient when handling multiple diamonds, the adsorption section is prone to clogging, and the cost is high.
The bonding area of the fixing seat is divided into multiple bonding frames by a separator. Each bonding frame is equipped with an adsorption part. Multiple diamonds are simultaneously adsorbed through a suction unit and an air extraction mechanism. Impurities are prevented from entering by a sealing part and an elastic part, thus reducing costs.
This improves the diamond replacement time, avoids clogging of the adsorption section, and reduces the manufacturing and maintenance costs of the device.
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Figure CN223685768U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diamond processing technical field, concretely relates to a diamond fixing device. BACKGROUND
[0002] Diamond is usually irregular in shape after growth, needs to use laser cutting into the shape that is established, can carry out subsequent processing. At present, the fixing mode of the fixed diamond mainly has mechanical clamping and adhesive bonding, but the clamp of clamping cannot satisfy various forms of the fixed diamond, and the universality is poor, and the adhesive bonding has good universality, but is easy to damage the fixed diamond when disassembling after processing, and the adhesive attached to the fixed diamond needs to be removed, so that the operation steps are increased.
[0003] In order to solve the above technical problem, the Chinese invention patent with patent number ZL202111361734.9 (publication number CN114161336A) discloses a kind of clamps for single crystal diamond, suction surface is arranged on the clamp body, vacuum adsorption hole is opened in suction surface, vacuum adsorption hole is communicated with vacuum pipeline to thereby adsorb and fix diamond on clamp body, electric control valve is arranged in vacuum pipeline, inductive device is arranged in the accommodating cavity of suction surface, whether single crystal diamond is pasted on the inductive device of clamp body is inducted by infrared ray and is fed back to control device to thereby control the opening and closing of electric control valve, to thereby control the communication between vacuum negative pressure hole and vacuum pipeline. However, the device has the following problems, first, the adsorption hole on the clamp body is only provided with one, only one single crystal diamond can be processed each time, and the operation efficiency is low;Second, if the adsorption hole opened on the suction surface is larger, the chips and impurities are easy to enter the adsorption hole when the clamp is in non-processing state, thereby causing blockage;Third, since the clamp involves inductive device and control device, the manufacturing cost is relatively high.
[0004] Therefore, the internal structure of diamond fixing device needs to be further improved. UTILITY MODEL CONTENTS
[0005] The first technical problem to be solved by the utility model is to provide a diamond fixing device capable of adsorbing and processing multiple fixed diamonds at the same time in view of the above existing technology.
[0006] The second technical problem to be solved by the utility model is to provide a diamond fixing device capable of avoiding blockage of adsorption part in non-working state in view of the above existing technology, especially in the case of larger adsorption part.
[0007] The third technical problem to be solved by the utility model is to provide a relatively low-cost diamond fixing device.
[0008] The utility model solves the above-mentioned first technical problem adopts the technical scheme of: this diamond fixing device, including having:
[0009] The fixed base is equipped with the area of sticking together;
[0010] The suction unit is arranged in the fixed base and is used for adsorbing the diamond to be fixed in the set area of sticking together;
[0011] Its characterized in that: still including:
[0012] The separator is used for separating the area of sticking together into at least two sticking frames, and the peripheral part of each sticking frame can at least surround the local part of the diamond to be fixed.
[0013] The adsorption part is correspondingly arranged on the sticking frame and is used for placing the diamond to be fixed in the state of the corresponding sticking frame, and the diamond to be fixed is adsorbed by the suction unit.
[0014] Further, the suction unit includes the cavity arranged in the fixed base and the air extraction mechanism for extracting the cavity, and the fixed base is further provided with at least two first flow channel parts in communication with the adsorption part, each first flow channel part is in fluid communication with the adsorption part and the cavity, each first flow channel part constitutes the local part of the corresponding sticking frame, and the adsorption part is located between the cavity and the first flow channel part.
[0015] Further, the fixing seat is further provided with at least two second flow channel parts, each of the second flow channel parts is located downstream of the corresponding first flow channel part along the air flow direction, each of the second flow channel parts comprises an air inlet end, a third flow channel part is provided between the first flow channel part and the air inlet end, the cross-sectional area of the inlet end of the third flow channel part is smaller than that of the air outlet end of the first flow channel part, and the outlet end of the third flow channel part is the air inlet end. The cross-sectional area of the air outlet end of the first flow channel part is large, and the cross-sectional area of the inlet end of the third flow channel part is small compared with that of the air outlet end of the first flow channel part. When the diamond to be fixed closes the adsorption part, the air flow in the first flow channel part enters the narrow space of the third flow channel part from the spacious space, which generates a large extrusion force in a short time, the extrusion force is greater than the sealing force provided by the elastic member, the sealing member is forced to retreat towards the suction unit, thereby opening the air inlet end, the second flow channel part and the third flow channel part are both vacuumized, so that the diamond to be fixed is adsorbed on the adsorption part.
[0016] In order to solve the above-mentioned second technical problem, as a preferred, the second flow channel part is provided with a sealing member for opening and closing the air inlet end, and further comprises an elastic member for making the sealing member always have a trend of moving to the direction of the air inlet end to close the air inlet end. In the state that the diamond to be fixed is placed on the corresponding fitting frame, the air in the first flow channel part is extruded into the third flow channel part, so that the third flow channel part generates an extrusion force for forcing the sealing member to open the air inlet end. The air inlet end of the second flow channel part is in communication with the cavity. If the air inlet end is in an open state, the chips and impurities in the machining process will enter the cavity through the adsorption part, thereby causing blockage and affecting the adsorption of the diamond to be fixed. Through the cooperation of the sealing member and the elastic member, in the non-working state, the sealing member closes the air inlet end to avoid the entry of chips and impurities.
[0017] As aforementioned, when the diamond to be fixed is placed in the state of corresponding to the fitting frame, the third flow passage part generates the extrusion force to force the closing member to open the air inlet end, which necessarily adjusts the strength of the force of the elastic member acting on the closing member. Therefore, as a preferred embodiment, the fixing seat is provided with a mounting passage, and the mounting passage is provided with a control member for selectively providing the closing force of the elastic member. The control member is in a "T" shape and includes a first control section and a second control section connected with each other. The second control section extends along the moving direction of the closing member, and the first control section is used for regulating the closing force and exposed outside the mounting passage. The second control section is arranged in the mounting passage and can be mounted with the elastic member. When the diamond to be fixed is placed in the state of corresponding to the fitting frame, the extrusion force generated in the third flow passage part is greater than the preset reference closing force of the elastic member. The control member is arranged to continuously adjust the closing force provided by the elastic member in the early test stage. The control member in the application includes two parts, i.e., the first control section arranged outside the mounting passage and the second control section arranged in the mounting passage. The second control section can be mounted with the elastic member. The first control section can adjust the distance between the whole control member and the closing member by manual rotation, thereby adjusting the closing force provided by the elastic member and making the extrusion force generated in the third flow passage part greater than the closing force in a short time, so as to force the closing member to open the air inlet end.
[0018] In order to facilitate the installation of the elastic member, as a preferred embodiment, the second control section includes a first sub-control section and a second sub-control section. The second sub-control section is in a rod shape and has a smaller cross-sectional area than the first sub-control section. The elastic member is a compression spring sleeved on the second sub-control section. The compression spring has a fixed end and a free end. The fixed end is connected to the end face of the first sub-control section, and the free end always has a tendency to spring outwards of the closing member. The second sub-control section of the application is smaller in diameter than the first sub-control section. The main reason is that when the elastic member is sleeved on the second sub-control section, the fixed end can abut against the end face of the first sub-control section, and the free end can abut against the closing member. The structure is relatively simple to realize the installation of the compression spring, so as to better apply the outward spring force to the closing member.
[0019] In order to solve the third technical problem, as a preferred, the partition is locally outwardly convex along the bonding area, the partition is prismatic, the left and right side walls of the partition correspond to the frame bodies of the adjacent bonding frame respectively, and the partition and the first flow channel part jointly form a "U" shape with the opening upward, and the first flow channel part is located at the horizontal part of the "U" shape. Wherein, the partition divides the bonding area on the fixing seat into multiple sub-areas, each sub-area is a bonding frame formed by the partition and the first flow channel part, and the bonding frame has the advantages of the U shape: first, when the diamond to be fixed is placed on the bonding frame, the end face of the diamond to be fixed can be in contact with the bonding frame, thereby facilitating the fixing; second, when the diamond to be fixed is placed on the bonding frame from top to bottom, the air in the first flow channel part can be extruded into the third flow channel part, thereby making the third flow channel part generate the extrusion force to force the blocking piece to open the air inlet end.
[0020] In order to realize the vacuum environment, as a preferred, the fixing seat is provided with a mounting hole communicating with the cavity, the mounting hole is externally connected with the air extraction mechanism, the air extraction mechanism comprises a communication pipeline and a vacuum machine, one end of the communication pipeline is connected with the vacuum machine, and the other end is connected with the mounting hole. Wherein, the fixing seat is provided with a mounting hole, and the vacuum machine continuously extracts air from the suction unit through the communication pipeline, so that the cavity reaches a vacuum state, so as to realize the adsorption of the diamond to be fixed in the processing state.
[0021] Compared with the prior art, the advantages of the utility model lie in that the fixing seat is provided with the partition, so that the bonding area is divided into multiple bonding frames for adsorbing the diamond to be fixed, the device can process multiple diamonds to be fixed at the same time, the replacement time of the material is reduced, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the embodiment 1 of the utility model (ignoring the diamond to be fixed);
[0023] Figure 2 It is an explosion structure schematic diagram of the fixing seat and the diamond to be fixed in the embodiment 1 of the utility model;
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the fixing seat in the embodiment 1 of the utility model;
[0025] Figure 4 It is a schematic diagram of the transverse section in the non-working state of the embodiment 1 of the utility model;
[0026] Figure 5 It is a schematic diagram of the transverse section in the working state of the embodiment 1 of the utility model;
[0027] Figure 6 This is a cross-sectional view of Embodiment 2 of the present invention.
[0028] In the diagram: 1. Fixing base; 11. Separator; 12. Fitting frame; 13. Mounting channel; 14. Mounting hole; 2. Cavity; 3. Adsorption section; 4. First flow channel section; 41. Air outlet end; 5. Second flow channel section; 51. Air inlet end; 52. Air outlet end; 6. Third flow channel section; 61. Inlet end; 7. Sealing component; 8. Elastic component; 81. Fixed end; 82. Free end; 9. Control component; 91. First control section; 92. Second control section; 921. First sub-control section; 922. Second sub-control section; 10. Air extraction mechanism; 101. Connecting pipe; 102. Vacuum machine; A. Diamond to be fixed; B. Gap. Detailed Implementation
[0029] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0030] Example 1
[0031] like Figures 1 to 5 The diagram shows the preferred embodiment of this utility model. The diamond fixing device includes a fixing base 1 with a bonding area and a suction unit disposed within the fixing base 1. The suction unit is used to adsorb the diamond A to be fixed onto the designated bonding area. It also includes a separator 11 for dividing the bonding area into four bonding frames 12, the periphery of each bonding frame 12 at least partially surrounding the diamond A to be fixed. Each bonding frame 12 is correspondingly provided with an adsorption part 3, which is used to adsorb the diamond A to be fixed by means of the suction unit while the diamond A is placed on its corresponding bonding frame 12.
[0032] Currently, existing diamond fixing devices only have one adsorption hole, so only one diamond A can be fixed at a time. Operators need to replace the material every 10-30 minutes. Therefore, referring to... Figure 1 and Figure 4 In this embodiment, the suction unit includes a cavity 2 disposed in the fixed base 1 and a vacuum pumping mechanism 10 for evacuating the cavity 2. The fixed base 1 is provided with four first flow channels 4 that communicate with the adsorption part 3. Each first flow channel 4 is in fluid communication with its corresponding adsorption part 3 and the cavity 2. Each first flow channel 4 constitutes a part of its corresponding fitting frame 12. The adsorption part 3 is located between the cavity 2 and the first flow channel 4. The diamonds A to be fixed on the four fitting frames 12 are processed simultaneously, thereby extending the replacement time of the diamonds A to be fixed to 1-2 hours and improving the operating efficiency.
[0033] refer to Figure 4 and Figure 5, in order to make the diamond A to be fixed in the working state is adsorbed on the frame 12, the fixed seat 1 is also provided with four second flow channel parts 5, along the air flow direction, each second flow channel part 5 is located downstream of the corresponding first flow channel part 4, each second flow channel part 5 includes a gas inlet end 51, the gas inlet end 51 and the first flow channel part 4 are provided with a third flow channel part 6, the cross-sectional area of the inlet end 61 of the third flow channel part 6 is smaller than the cross-sectional area of the gas outlet end 41 of the first flow channel part 4, the outlet end of the third flow channel part 6 is the gas inlet end 51, when the air flow in the first flow channel part 4 enters the narrow space of the third flow channel part 6 from the spacious space, a large extrusion force is generated in a short time, the extrusion force is greater than the sealing force provided by the elastic member 8, forcing the sealing member 7 to retreat in the cavity direction, thereby opening the gas inlet end 51, the second flow channel part 5 and the third flow channel part 6 are vacuumized, the diamond A to be fixed is adsorbed on the adsorption part 3 under the action of the external atmospheric pressure.
[0034] In addition, the adsorption hole of the diamond fixing device in the prior art is large, when the adsorption hole is too large, the cutting chips and impurities generated during the processing of the diamond A to be fixed will enter the device through the adsorption hole, thereby causing blockage, referring to Figure 4 , the sealing member 7 for opening and closing the gas inlet end 51 is arranged in the second flow channel part 5, and the elastic member 8 for making the sealing member 7 always have the tendency to move to the direction of the gas inlet end 51 to block the gas inlet end 51 is also arranged, in the non-working state, the sealing force provided by the elastic member 8 to the sealing member 7 is greater than the pressure applied by the external atmospheric pressure to the sealing member 7, at this time, the sealing member 7 closes the gas inlet end 51 to avoid the cutting chips and impurities from entering.
[0035] Referring to Figure 5 , when the diamond fixing device is in the working state, the air in the first flow channel part 4 is extruded into the third flow channel part 6 (the air flow direction is shown by the arrow in Figure 5 ), so that the third flow channel part 6 generates an extrusion force to force the sealing member 7 to open the gas inlet end 51, at this time, the gap B for gas flow is formed between the elastic member 8 and the gas inlet end 51. In order to ensure the adsorption effect, the sealing force in the present embodiment can be manually adjusted, referring to Figures 3 to 5, the mounting channel 13 is provided with a control member 9 for selectively providing the blocking force of the elastic member 8, the control member 9 is in the shape of "T" and comprises a first control section 91 and a second control section 92 connected with each other, the second control section 92 extends along the moving direction of the blocking member 7, and the first control section 91 is used for regulating the blocking force and is exposed outside the mounting channel 13, the second control section 92 is arranged in the mounting channel 13 and can be mounted with the elastic member 8, in the state that the to-be-fixed diamond A is placed on the corresponding fitting frame 12, the first control section 91 can adjust the distance between the control member 9 and the blocking member 7 by manual rotation, so as to adjust the blocking force provided by the elastic member 8, at this time, it needs to meet that the extrusion force generated in the third flow channel part 6 for a short time is greater than the blocking force, so as to force the blocking member 7 to open the gas inlet end 51, the elastic member 8 in the embodiment is preferably a compression spring, one end of the compression spring is a fixed end 81, and the other end is a free end 82, the second control section 92 comprises a first sub-control section 921 and a second sub-control section 922, the second sub-control section 922 is in the shape of a rod and has a smaller cross-sectional area than the first sub-control section 921, the main purpose is that the elastic member 8 can play a corresponding role on the premise that both ends have stress surfaces, when the compression spring is sleeved on the second sub-control section 922, the fixed end 81 can abut against the end face of the first sub-control section 921, and the free end 82 can abut against the blocking member 7, so that the compression spring is installed in a relatively simple structure, so as to better apply the blocking force from the inside to the outside to the blocking member 7.
[0036] In addition, the partition 11 can be provided in various forms, for example, a partition strip is additionally provided on the fitting area, as shown in Figure 2 , the partition 11 in the embodiment is locally outwardly protruding along the fitting area, the partition 11 is in the shape of a prism as a whole, and the side walls on the left and right sides of the partition 11 respectively correspond to the frame bodies of the adjacent fitting frames 12 and together with the first flow channel part 4 form a "U" shape with the opening facing upward, and the first flow channel part 4 is located at the horizontal part of the "U" shape, it should be noted that the shape of the fitting frame 12 on the two sides of the fixing seat 1 can be adjusted according to actual design requirements, for example, when the two sides are not provided with the partition 11, the fitting frame 12 is in the shape of "L". The fitting frame 12 in the embodiment is in the shape of "U", which has the advantages that: first, when the to-be-fixed diamond A is placed on the fitting frame 12, the end face of the to-be-fixed diamond A can be in contact with the fitting frame 12, thereby facilitating fixation; second, the first flow channel part 4 located at the horizontal part of the "U" shape can facilitate the generation of extrusion force in the third flow channel part 6, thereby realizing the retraction of the blocking member 7 in the direction of the cavity 2.
[0037] Referring to Figure 4 and Figure 5, fixed seat 1 is provided with installation hole 14 communicated with cavity 2, installation hole 14 is externally connected with suction mechanism 10, suction mechanism 10 includes communicating pipeline 101 and vacuum machine 102, one end of communicating pipeline 101 is connected with vacuum machine 102, the other end is connected with installation hole 14, vacuum machine 102 is constantly suctioned from cavity 2 through communicating pipeline 101, so that cavity 2 reaches vacuum state, so as to facilitate the adsorption of diamond A to be fixed in processing state.
[0038] The working process of the diamond fixing device in the embodiment is as follows:
[0039] Non-working state: start vacuum machine 102, vacuum machine 102 is vacuumized inside cavity 2 through communicating pipeline 101 to realize negative pressure state, under the action of external atmospheric pressure, sealing member 7 is subjected to pressure from outside to inside, free end 82 of elastic member 8 abuts on sealing member 7 and applies a sealing force from inside to outside to sealing member 7, because the sealing force is greater than the pressure provided by atmospheric pressure, therefore sealing member 7 closes gas inlet end 51, and the cuttings and impurities in the outside will not enter the cavity.
[0040] Working state: the operator places the diamond A to be fixed on the fitting frame 12, at this time, the third flow passage part 6 generates a larger extrusion pressure from outside to inside for a short time, the extrusion pressure is greater than the sealing force provided by the elastic member 8 and forces the sealing member 7 to move inward to open the gas inlet end 51, at this time, the elastic member 8 is in compression state, the second flow passage part 5 and the third flow passage part 6 are vacuumized, under the action of external atmospheric pressure, the diamond A to be fixed is fixed on the fitting frame 12.
[0041] Embodiment 2
[0042] Reference Figure 6 , the structure of the embodiment is basically the same as that of embodiment 1, the difference lies in that when the pore size of adsorption part 3 is set smaller, sealing member 7 can not be provided, and at the same time, cavity 2 in suction unit is in non-vacuum state, gas outlet end 52 of second flow passage part 5 is connected with vacuum machine 102 through communicating pipeline 101, in working state, vacuum machine 102 is started, under the action of external atmospheric pressure, the diamond A to be fixed is fixed on the fitting frame 12; in non-working state, vacuum machine 102 is closed.
Claims
1. A diamond fixing device comprising: a fixing base (1) provided with a bonding area; a suction unit arranged in the fixing base (1) for adsorbing a diamond (A) to be fixed in the set bonding area; characterized in that further comprising: a partition (11) for partitioning the bonding area into at least two bonding frames (12), the peripheral portion of each bonding frame (12) being capable of at least enclosing a part of the diamond (A) to be fixed; an adsorption portion (3) correspondingly arranged on the bonding frame (12) for placing the diamond (A) to be fixed in a state of corresponding bonding frame (12) and adsorbing the diamond (A) to be fixed by means of the suction unit.
2. The diamond fixture of claim 1, wherein: The suction unit comprises a cavity (2) provided in the fixing base (1) and a suction mechanism (10) for vacuumizing the cavity (2), and the fixing base (1) is further provided with at least two first flow channel portions (4) in communication with the adsorption portion (3), each first flow channel portion (4) being in fluid communication with the corresponding adsorption portion (3) and the cavity (2), each first flow channel portion (4) constituting a part of the corresponding bonding frame (12), and the adsorption portion (3) being located between the cavity (2) and the first flow channel portion (4).
3. The diamond fixture of claim 2, wherein: The fixing base (1) is further provided with at least two second flow channel portions (5), each second flow channel portion (5) being located downstream of the corresponding first flow channel portion (4) along the airflow direction, each second flow channel portion (5) comprising an air inlet end (51), and a third flow channel portion (6) being provided between the air inlet end (51) and the first flow channel portion (4), the cross-sectional area of the inlet end (61) of the third flow channel portion (6) being smaller than that of the air outlet end (41) of the first flow channel portion (4), and the outlet end of the third flow channel portion (6) being the air inlet end (51).
4. The diamond holding apparatus of claim 3, wherein: The second flow channel portion (5) is provided with a blocking member (7) for opening and closing the air inlet end (51), and further comprises an elastic member (8) for always having the blocking member (7) have a tendency to move to the direction of the air inlet end (51) to block the air inlet end (51), in the state that the diamond (A) to be fixed is placed in the corresponding bonding frame (12), the air in the first flow channel portion (4) can be squeezed into the third flow channel portion (6), so that the third flow channel portion (6) generates a squeezing force to force the blocking member (7) to open the air inlet end (51).
5. The diamond fixture of claim 4, wherein: The mounting channel (13) is provided with a control member (9) for selectively providing the corresponding plugging force of the elastic member (8), the control member (9) is in the shape of "T", comprising a first control section (91) and a second control section (92) connected with each other, the second control section (92) extends along the moving direction of the plugging member (7), and the first control section (91) is used for regulating the plugging force and is exposed outside the mounting channel (13), the second control section (92) is provided in the mounting channel (13) and can be mounted with the elastic member (8), in the state that the diamond (A) to be fixed is placed on the corresponding fitting frame (12), the extrusion force generated in the third flow channel (6) needs to be greater than the preset reference plugging force of the elastic member (8).
6. The diamond fixture of claim 5, wherein: The second control section (92) comprises a first sub-control section (921) and a second sub-control section (922), the second sub-control section (922) is in the shape of a rod and has a smaller cross-sectional area than the first sub-control section (921), the elastic member (8) is a compression spring sleeved on the second sub-control section (922), the compression spring has a fixed end (81) and a free end (82), the fixed end (81) is connected to the end face of the first sub-control section (921), and the free end (82) always has a tendency to spring out of the plugging member (7).
7. A diamond holding apparatus according to any one of claims 2 to 6, wherein: The divider (11) is locally outwardly convex along the fitting area, the divider (11) is in the shape of a prism, the left and right side walls of the divider (11) respectively correspond to the frame bodies of the adjacent fitting frames (12) and jointly form a "U" shape with the first flow channel (4), and the first flow channel (4) is located at the horizontal part of the "U" shape.
8. The diamond fixture of claim 7, wherein: The mounting seat (1) is provided with a mounting hole (14) communicating with the cavity (2), the mounting hole (14) is externally connected with the air extraction mechanism (10), the air extraction mechanism (10) comprises a communication pipeline (101) and a vacuum machine (102), one end of the communication pipeline (101) is connected with the vacuum machine (102), and the other end is connected with the mounting hole (14).
Citation Information
Patent Citations
Clamp for single crystal diamond
CN114161336A