Automatic stacking system for rear passage of small packets

Abstract

The utility model provides a back-end automatic stacking system for small bags. The back-end automatic stacking system is used for stacking the small bags discharged from a small bag packaging machine. Comprising an elevator, a cache conveying line, a steering mechanism, a stacking platform and a stacking robot. After being packed, books are conveyed to the temporary storage conveying line with power through the lifting machine to be temporarily stored and waited for subsequent turning mechanisms to be idle, the books are conveyed to the turning mechanisms to be turned and reversed in the stacking process, and the books directly enter the stacking platform after being turned and reversed. And the stacking robot alternately stacks the small packages to the first clamping plate or the second clamping plate according to the compiled stacking mode so that workers can move away the small packages. Through the implementation of the automatic stacking device, automatic stacking and line connection of the rear channel of the small packets are achieved, manpower and pressure are reduced, labor force is reduced, intelligent development of enterprises is promoted, safe output can be achieved, and the productivity benefit is increased.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of small package post automatic stacking system. BACKGROUND

[0002] In the post-printing binding industry, the bound books or manuals are stacked into piles by a stacking machine, then enter a small packer to be packed into small packages, and then manual stacking is needed according to the set stacking pattern. Because the books stacked into packages weigh at least 5 kg or more, and different specifications of books have different sizes and different heights of stacking, the weight of the small packages is different, which causes great work intensity for manual stacking. Through the implementation of the utility model, the small package post automatic stacking line is realized, the labor is reduced, the labor cost is reduced, and the intelligent development of enterprises is promoted, and safe output and increased production capacity and benefits are achieved. SUMMARY

[0003] The utility model relates to the field of small package post automatic stacking system.

[0004] The utility model realizes the technical scheme of the technical purpose: a small package post automatic stacking system stacks the small packages from a small packer; the system comprises an elevator, a buffer conveying line, a turning mechanism, a stacking platform, and a stacking robot; after the books are packed into small packages, the books are transported to the buffer conveying line with power by the elevator for buffering and waiting, and the books are conveyed to the turning mechanism for turning after the subsequent turning mechanism is idle, and the books are directly put into the stacking platform after completion, and the small packages are stacked on the first or second card board by the stacking robot according to the compiled stacking mode for workers to remove.

[0005] Further, the small package post automatic stacking system comprises a paper pad table, and the stacking platform sorts, stacks, and stores the small packages according to the set mode, and then the small packages enter the paper pad table, and the small packages are padded with paper, and then the small packages are removed by the stacking robot mechanism arm.

[0006] Further, the small package post automatic stacking system comprises a net around the stacking robot operation area to prevent personnel from entering by mistake, and an alarm device is arranged on a goods pulling door near the first card board and the second card board on the net, and the alarm device alarms when the goods pulling door is opened during the operation of the stacking robot.

[0007] Further, the elevator comprises a platform that moves up and down.

[0008] Further, in the small bag post-process automatic stacking system, the buffer conveying line comprises a roller belt, and a baffle driven by a pneumatic cylinder is arranged at the end of the roller belt.

[0009] Further, in the small bag post-process automatic stacking system, the turning mechanism comprises a rotating mechanism with a 90-degree, 180-degree or 360-degree turning function.

[0010] The implementation of the utility model realizes the small bag post-process automatic stacking connection line, reduces the labor intensity, promotes the intelligent development of enterprises, and realizes safe production and increases the production capacity and benefits.

[0011] After the small bag post-process automatic stacking scheme is used, the small bag post-process automatic stacking connection line realizes the mechanical and electrical automatic integration, and greatly promotes the development of enterprises in the intelligent field.

[0012] The small bag post-process automatic stacking scheme adopts mechanical equipment instead of manual work, reasonably reduces the number of employees, optimizes the process flow, greatly reduces the working intensity of employees, saves resources and talents for enterprises, realizes safe production, improves the production capacity, and guarantees the win-win of quality and quantity.

[0013] The utility model will be described in more detail in combination with the drawings and examples. DRAWINGS

[0014] Figure 1 is a schematic diagram of a small bag post-process automatic stacking system according to an embodiment of the utility model. Figure 1 Figure 2 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model.

[0015] Figure 2 Figure 3 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model.

[0016] Figure 4 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model. Figure 3 Figure 5 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model.

[0017] Figure 4 Figure 6 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model.

[0018] Figure 7 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model. Figure 5 Figure 8 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model.

[0019] Figure 6 Figure 9 is a schematic diagram of a small bag post-process automatic stacking system according to another embodiment of the utility model. DETAILED DESCRIPTION

[0020] ​​​The main purpose of this embodiment is to develop and provide a small bag post-process automatic stacking scheme, which realizes automatic transportation, automatic material arrangement and stacking, small bag turning, automatic stacking and other operations of the small bags coming out of the small bag machine, and realizes automatic intelligent stacking. This scheme not only solves the problem of personnel allocation, reduces the working intensity of personnel, saves cost, but also shortens the stacking time, improves the efficiency, increases the production capacity, and realizes the win-win of yield and quality.

[0021] As shown in Figure 1 , the small bag post-process automatic stacking system of this embodiment stacks the small bags coming out of the small bag machine 001; includes a lifting machine 100, a buffer conveying line 200, a turning mechanism 300, a stacking platform 400, a paper pad table 600, and a stacking robot 500 connected in turn; and forms a production line. After the small bag machine 001 packs the books, the books are transported to the buffer conveying line 200 with power by the lifting machine 100 after being packed into small bags, and wait for the subsequent turning mechanism 300 to be idle, and then are conveyed to the turning mechanism 300 for turning in the stacking process. After completion, they are directly entered into the stacking platform 400. The stacking platform 400 arranges, stacks and stores the small bags according to the set mode, and then enters the paper pad table 600 to pad paper on each small bag. After the paper pad table 600 pads paper on each small bag, the stacking robot 500 arm removes the small bags, and the stacking robot 500 stacks the small bags on the first card board 510 or the second card board 520 according to the compiled stacking mode.

[0022] In this embodiment, after the books are packed into small bags by the small bag machine, the small bags are transported to the buffer conveying line with power by the lifting machine. The small bags can be stored at this place, and wait for the subsequent turning mechanism to be idle, and then are conveyed to the turning mechanism for turning in the stacking process. After completion, they are directly entered into the stacking platform. The stacking robot stacks the small bags on the first card board according to the compiled stacking mode. After the stacking of the first card board is completed, the stacking robot automatically switches to the second card board for stacking. This process does not require manual switching and is simple and automatic. The first card board and the second card board have corresponding cargo doors. When the employee opens the wrong door, the stacking robot will immediately stop and alarm to protect the safety of personnel. Through the implementation of this scheme, the small bag post-process automatic stacking connection is realized, the number of personnel is reduced, the pressure is reduced, it is safe, the production capacity is increased, and the intelligent development of enterprises is promoted.

[0023] As shown in Figure 1 , the small bag post-process automatic stacking scheme of this embodiment mainly consists of six parts: a lifting machine 100, a buffer conveying line 200, a turning mechanism 300, a stacking platform 400, a paper pad table 600, and a stacking robot 500. After the books are packed into small bags, the lifting machine performs up-and-down transportation and belt horizontal conveying as shown in Figure 2 to transport the small bags to the buffer conveying line 200 with power, as shown in Figure 3As shown, the slow roller end of the roller belt 220 is provided with a cylinder baffle 210 to block and release the small packages. The small packages can be stored and waited here until the subsequent turning mechanism 300 is idle, such as Figure 4 As shown; the cylinder baffle 210 of the buffer conveying line 200 is released by the blocking cylinder descending, and the small packages are conveyed to the turning mechanism 300. After the small packages pass through the cylinder baffle 210, the blocking cylinder controls the cylinder baffle 210 to rise, blocking the next package from entering the turning mechanism 300. After the small packages are conveyed to the turning mechanism 300, they will be turned by the rotating mechanism 310 in the stacking process. The turning of the turning mechanism 300 can be according to the customer's stacking style requirements, and the rotating mechanism 310 has 90-degree, 180-degree, and 360-degree turning modes. After completion, it directly enters the stacking platform, such as Figure 5 As shown, the small packages are arranged, stacked and stored by the stacking platform 400 according to the set arrangement, and are stored on the platform composed of multiple rollers 420 on the cabinet rack 410. After completion, the small packages are stacked on the first card board 510 according to the compiled stacking mode by the six-axis stacking robot as shown in Figure 6 As shown, the small packages are stacked on the first card board 510 according to the compiled stacking mode by the six-axis stacking robot as shown in Figure 6 The stacking robot 500 will automatically switch to the second card board 520 for stacking after completing the stacking of the first card board 510. After completing the stacking of the first card board 510, the employee will pull the goods and replace the card board. The front end of the mechanical arm 540 of the stacking robot 500 is provided with a book cage 541 for loading books. In order to ensure the personal safety of the employee pulling the goods, the engineers will not only meet the customer's stacking style requirements when compiling the stacking style, but also ensure that the running tracks of the two card boards for stacking are mutually non-interfering, ensuring personnel safety. In addition, the first card board 510 and the second card board 520 are provided with corresponding goods pulling doors. When the employee mistakenly opens the door, the robot will immediately stop and alarm, protecting personnel safety. Through the implementation of this scheme, not only the small package downstream automatic stacking connection is realized, but also the labor is reduced, the labor cost is reduced, the intelligent development of enterprises is promoted, and the safety output is increased, the production capacity and benefits are increased. In addition, in order to prevent the stacking robot 500 from injuring the workers who mistakenly enter the working area, the working area of the stacking robot 500 is enclosed with a net 530.

Claims

1. A small bag post-tray automatic palletizing system for palletizing small bags coming out of a bagging machine (001); characterized in that: The book is packed into a small package, transported to the powered buffer conveyor (200) by the elevator (100), buffered and waited, and after waiting for the subsequent turning mechanism (300) to be idle, it is transported to the turning mechanism (300) for turning and reversing in the stacking process, and then directly enters the stacking platform (400), and the stacking robot (500) stacks the small package on the first card (510) or the second card (520) according to the compiled stacking mode for the worker to remove.

2. The system according to claim 1, wherein: It also includes a paper pad table (600), which is used to pad paper on the small package after the stacking platform (400) sorts and stores the small package according to the set mode, and then the stacking robot (500) arm removes it.

3. The system according to claim 2, wherein: The working area of the stacking robot (500) is also provided with a protective net (530) to prevent personnel from entering by mistake, and a pull-out door is provided near the first card (510) and the second card (520) on the protective net (530) for the worker to pull out the goods from the first card (510) or the second card (520), and an alarm device is provided on the pull-out door, which will alarm when the pull-out door is opened during the operation of the stacking robot (500).

4. The system according to claim 2, wherein: The elevator (100) includes a platform (110) that moves up and down.

5. The system according to claim 2, wherein: The buffer conveyor (200) includes a roller belt (220), and a baffle (210) driven by a gas cylinder is arranged at the end of the roller belt (220).

6. The system according to claim 2, wherein: The turning mechanism (300) includes a rotating mechanism (310) with a 90-degree, 180-degree or 360-degree turning mechanism.

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