Ceramic green body arranging machine
By designing a ceramic green sheet slab arranging machine, and utilizing a combination of material hopper, conveyor belt, sheet arranging assembly and clamping mechanism, the automated arrangement and transfer of green sheets is realized, solving the problem of low efficiency of manual sheet arranging and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520214966.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-11
AI Technical Summary
The current method of manually arranging large-size ceramic green bodies is inefficient, uneven, and labor-intensive, especially when arranging fixed and non-fixed quantities of green bodies, making it difficult to meet the demand for high production capacity.
Design a ceramic green body sheet arranging machine, including a material cavity, a conveyor belt, a sheet arranging assembly, a vibration mechanism, a firing bowl, and a clamping mechanism. Through the automated operation of material feeding in the material cavity, vibration and sorting of the conveyor belt, material guiding by the sheet arranging assembly, and automated operation of the clamping mechanism, the green body is automatically arranged and transferred.
It improved the efficiency and accuracy of green sheet arrangement, reduced the intensity of manual labor, enabled 24-hour continuous operation, and improved production capacity and product quality.
Smart Images

Figure CN223687530U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic green body row piece technical field, concretely relates to a ceramic green body row piece machine. BACKGROUND
[0002] With the development of electronic component industry, product size diversification, capacity increase, the requirement of production efficiency, production capacity is higher. The existing process of large size capacitor green body is artificial row piece, and the speed is slow in the process of placing, quantity and spacing are uneven, efficiency is low, and the present application intends to declare the patent technology ceramic green body row piece machine work beat stable, can improve the precision of repeated action and product quality, reduce the intensity of manual labor, and can also work continuously for 24 hours.
[0003] Now the artificial row piece of large size product is divided into fixed row piece quantity and unfixed row piece quantity.
[0004] The product of fixed row piece quantity needs to place green body one by one on the supporting plate, and also needs to pay attention to the placing spacing, so as not to be too large or too small, to avoid not being placed or having too many empty positions.
[0005] The product of unfixed quantity is taken out by about quantity with a spoon, placed on the supporting bowl and vibrated by the vibration row piece machine, and the product that cannot be completely vibrated and stands needs to be separated and placed by hand. The efficiency is not high, and the labor is consumed. Utility model content
[0006] Therefore, the utility model embodiment provides a ceramic green body row piece machine to solve the problems that the existing row piece machine needs to be separated and placed by manual work, the efficiency is low and the manpower and material resources are consumed.
[0007] In order to realize the above purpose, the utility model embodiment provides the following technical scheme:
[0008] A ceramic green body row piece machine comprises:
[0009] The material hole is funnel-shaped structure, and the top end opening is used as the feeding port, and the bottom end opening is used as the discharging port;
[0010] The conveying belt is arranged at the bottom of the material hole, and the discharging port of the material hole is arranged directly above the conveying belt;
[0011] The row piece assembly is arranged above the material belt and at a downstream position of the material holes on the conveying material belt, and the row piece assembly is arranged in close contact with the conveying surface of the material belt, and the row piece assembly comprises a connecting rod which is fixedly connected to the main frame of the conveying material belt, a gap is arranged between the connecting rod and the conveying material belt, and a plurality of material guide plates are arranged at the gap between the connecting rod and the conveying material belt, the plurality of material guide plates are arranged at equal intervals, the interval between adjacent two material guide plates is the same as the width of the green body, and the interval between the connecting rod and the conveying material belt is the same as the height of the green body;
[0012] The vibration mechanism is arranged below the conveying material belt and is used for vibrating the green body on the material belt;
[0013] The burning pot is arranged outside the conveying material belt and is used for placing the green body;
[0014] The material clamping mechanism is arranged on one side of the conveying material belt and is used for clamping the green body on the conveying material belt to the burning pot.
[0015] Optionally, the material guide plate comprises a guide portion and a material passing portion, the material passing portion is a straight plate, the material passing portion is arranged in the direction of the conveying material belt, the material passing portion is arranged perpendicularly to the connecting rod, and the guide portion is an arc-shaped plate which extends from the material passing portion to the upstream side of the conveying material belt;
[0016] The guide portion and the material passing portion are integrally formed.
[0017] Optionally, the vibration mechanism is a vibration motor arranged below the conveying material belt.
[0018] Optionally, the material clamping mechanism comprises a first mechanical arm, the clamping end of the first mechanical arm is a suction disc structure, the first mechanical arm is arranged on one side of the conveying material belt, a vision system is arranged on the first mechanical arm and is used for identifying the green body in the conveying material belt and the burning pot, and the vision system is electrically connected to the control system of the first mechanical arm.
[0019] Optionally, the tail portion downstream of the conveying material belt is provided with a placing rack for placing the completed burning pot.
[0020] The utility model at least has following beneficial effect:
[0021] The row piece assembly is arranged on the conveying material belt, the green body falls on the conveying material belt through the material hole, the vibration mechanism arranged below the conveying material belt vibrates the material belt, the green body on the material belt is guided at the material guide plate of the row piece assembly through the gap between the material guide plates, the green body can be arranged in order on the conveying material belt after passing through the row piece assembly, the clamping mechanism downstream of the conveying material belt clamps the arranged green body to the burning pot, the row piece of the green body is completed, and thus the consumption of manpower and material resources is reduced, and the row piece efficiency is improved. Attached Figure Description
[0022] To more clearly illustrate the prior art and the present invention, the accompanying drawings used in the description of the prior art and the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other drawings from the provided drawings without any creative effort.
[0023] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which this utility model can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0024] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;
[0025] Figure 2 This is a schematic diagram of the arrangement component structure according to an embodiment of the present invention.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Material pit; 2. Conveyor belt; 3. Sheet assembly; 31. Connecting rod; 32. Guide plate; 321. Guide section; 322. Passing section; 4. Firing bowl; 5. Clamping mechanism; 6. Placement rack. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0029] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. The terms "first," "second," "third," "fourth," etc. (if present), in the specification, claims, and accompanying drawings of this utility model are intended to distinguish the objects they refer to. For solutions with a sequential flow, this terminology need not be interpreted as describing a specific order or sequence; for solutions with device structures, this terminology does not distinguish between matters of importance or positional relationships.
[0030] Furthermore, the terms "comprise", "have" and any variations thereof are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or apparatus that comprises a list of steps or units is not necessarily limited to those steps or units that are expressly listed, but can include other steps or units that are not expressly listed or that are inherent to such process, method, product or apparatus, or added further optimization based on the concept of the present application.
[0031] As shown in Figure 1 and Figure 2 The ceramic green body arranging machine disclosed by the present application comprises:
[0032] The material hole 1 is a funnel-shaped structure, the top end is open as a feeding port, and the bottom end is open as a discharging port;
[0033] The conveying belt 2 is arranged at the bottom of the material hole 1, and the discharging port of the material hole 1 is arranged directly above the conveying belt 2;
[0034] The arranging assembly 3 is arranged above the material belt and at a downstream position of the material hole 1 on the conveying belt 2, and the arranging assembly 3 is arranged in close contact with the conveying surface of the material belt, the arranging assembly 3 comprises a connecting rod 31, the connecting rod 31 is fixedly connected to the main frame of the conveying belt 2, a gap is arranged between the connecting rod 31 and the conveying belt 2, a plurality of material guide plates 32 are arranged at the gap between the connecting rod 31 and the conveying belt 2, the plurality of material guide plates 32 are arranged at equal intervals, the interval between two adjacent material guide plates 32 is the same as the width of the green body, and the interval between the connecting rod 31 and the conveying belt 2 is the same as the height of the green body;
[0035] The vibration mechanism is arranged below the conveying belt 2 and used for vibrating the green body on the material belt of the conveying belt 2;
[0036] The holding pot 4 is arranged outside the conveying belt 2 and used for placing the green body;
[0037] The material clamping mechanism 5 is arranged on one side of the conveying belt 2 and used for clamping the green body on the conveying belt 2 to the holding pot 4.
[0038] The material hole 1 is a funnel-shaped structure, the material hole 1 is fixed at a position above the conveying belt 2, can be fixed on the main frame of the conveying belt 2, or can be fixed at a specified position, as long as it does not affect the operation of the conveying belt 2, the material hole 1 is arranged opposite to the conveying belt 2, and the height is set according to actual requirements, so that the green body in the material hole 1 can fall on the conveying belt 2, and the probability of bouncing out of the conveying belt 2 is reduced;
[0039] The conveying direction of the conveying belt 2 is divided into upstream and downstream, the material pocket 1 is arranged above the upstream of the conveying belt 2, and a piece arranging assembly 3 is arranged between the upstream and the downstream of the conveying belt 2, for arranging the green bodies on the conveying belt 2;
[0040] The piece arranging assembly 3 is specifically: first, a connecting rod 31 is arranged, the connecting rod 31 can be fixed on the main frame of the conveying belt 2, or can be fixed at other positions, such as walls and the like, and does not interfere with the conveying of the conveying belt 2, the length of the connecting rod 31 is the same as the width of the conveying belt 2, and the two ends are arranged in alignment; the bottom of the connecting rod 31 is attached to the top of the conveying belt 2, or slightly higher than the conveying belt 2; a material guide plate 32 is arranged between the connecting rod 31 and the conveying belt 2, the material guide plate 32 is provided in a plurality of forms, and the plurality of material guide plates 32 are arranged at intervals, and the plurality of material guide plates 32 cover the entire width direction of the conveying belt 2, so as to avoid material leakage, in addition, in order to avoid the inlet of the piece arranging assembly 3 being blocked, a vibration mechanism is arranged below the conveying belt 2 and in front of the inlet of the piece arranging assembly 3, so as to provide vibration force to the conveying belt 2, and avoid the green bodies from being stuck at the inlet of the piece arranging assembly 3, wherein a specific embodiment is that the vibration mechanism is a vibration motor arranged below the conveying belt 2 (not shown in the figure).
[0041] In a further embodiment, the material guide plate 32 comprises a guide portion and a material passing portion 322, the material passing portion 322 is a straight plate, and the material passing portion 322 is arranged in the direction of the conveying belt 2, the material passing portion 322 is arranged perpendicularly to the connecting rod 31, and the guide portion is an arc-shaped plate extending from the material passing portion 322 to the upstream side of the conveying belt 2.
[0042] The guide portion and the material passing portion 322 are integrally formed.
[0043] The material guide plate 32 is arranged in a two-part structure, one part is an arc-shaped material guide portion 321, and the other part is a straight material passing portion 322; the material passing portion 322 is a straight plate structure, which is arranged perpendicularly to the connecting rod 31, the material guide portion 321 is arranged at one end of the material passing portion 322 on the upstream side of the conveying belt 2, and the material guide portion 321 is arranged tangentially to the material passing portion 322, so that the green bodies can pass through the material passing portion 322 more conveniently for arrangement along the arc-shaped material guide portion 321.
[0044] Further, the material clamping mechanism 5 comprises a first mechanical arm, the clamping end of the first mechanical arm is a suction cup structure, the first mechanical arm is arranged on one side of the conveying belt 2, and a vision system is arranged on the first mechanical arm, for identifying the green bodies in the conveying belt 2 and the holding pot 4, the vision system is electrically connected to the control system of the first mechanical arm.
[0045] The above-mentioned material clamping mechanism 5 is a first mechanical arm, which can adopt a conventional mechanical arm structure, an electric control suction disc is arranged at the clamping end of the first mechanical arm, the green bodies arranged in order on the conveying belt 2 are adsorbed by the suction disc, and the green bodies are placed on the side of the supporting bowl 4, and a visual system such as a camera is further arranged to identify the arrangement of the green bodies on the conveying belt 2 and the supporting bowl 4, and convert the same into an electric signal to a control system to control the first mechanical arm to clamp the green bodies and transfer them.
[0046] It should be noted that the visual identification control mechanical arm clamping and the like can be realized by using existing software algorithms, and details are not described herein.
[0047] The tail part downstream of the conveying belt 2 is provided with a placing rack 6 for placing the supporting bowl 4 after the arrangement of the green bodies is completed.
[0048] The placing rack 6 is arranged at the tail part of the conveying belt 2, the supporting bowl 4 after the arrangement of the green bodies is completed is placed on the placing rack 6 for stacking, and the supporting bowl 4 is transferred after being stacked to a certain number.
[0049] A second mechanical arm (not shown in the figure) can also be arranged on one side of the conveying belt 2 to transfer the supporting bowl 4 to the placing rack 6.
[0050] The specific process flow of the ceramic green body arrangement machine is as follows:
[0051] 1. Product input:
[0052] The green bodies to be arranged are poured into the material hole 1;
[0053] 2. Equipment operation
[0054] (1) The products are arranged in a longitudinal and horizontal direction with equal spacing and consistent direction through conveying, vibration and limiting arrangement;
[0055] (2) The conveying belt sends the arranged green bodies to the arrangement area, and the visual system is used for identification and positioning, and after accurate positioning, the program automatically starts the suction disc mechanical arm to suck out the arranged products and transfer them to the supporting bowl 4;
[0056] 3. Arrangement is completed
[0057] When the supporting bowl 4 is stacked to a certain height, the other mechanical grab will transfer it to the next arrangement area, and the arrangement of the products is completed.
[0058] The above several specific embodiments can be combined with each other, and the same or similar concepts or processes can not be described in some embodiments.
[0059] Any combination of the technical features in the above embodiments can be made (as long as the combination of the technical features does not exist contradiction), in order to make the description simple, not all possible combinations of each technical feature in the above embodiments are described; these embodiments which are not explicitly written should also be considered as the scope of the description.
[0060] The utility model is described in detail above through general description and specific embodiments. It should be pointed out that, without departing from the concept of the utility model, obviously, a number of deformations and improvements can be made to these specific embodiments, and these all belong to the protection scope of the application. Therefore, the protection scope of the patent application should be subject to the appended claims.
Claims
1. A ceramic green sheet stacking machine, characterized in that, The utility model relates to a green body arranging device, which comprises: a hopper, which is a funnel structure, and has an open top end as an inlet and an open bottom end as an outlet; a conveying belt, which is arranged at the bottom of the hopper, and the outlet of the hopper is directly above the conveying belt; a piece arranging assembly, which is arranged above the conveying belt and downstream of the hopper on the conveying belt, and is arranged in close contact with the conveying surface of the conveying belt, the piece arranging assembly comprises a connecting rod, which is fixedly connected to the main frame of the conveying belt, and a gap is arranged between the connecting rod and the conveying belt, a plurality of guide plates are arranged in the gap between the connecting rod and the conveying belt, the plurality of guide plates are arranged at equal intervals, the distance between any two adjacent guide plates is equal to the width of the green body, and the distance between the connecting rod and the conveying belt is equal to the height of the green body; a vibrating mechanism, which is arranged below the conveying belt and is used to vibrate the green body on the conveying belt; a holding pot, which is arranged outside the conveying belt and is used to place the green body; a clamping mechanism, which is arranged on one side of the conveying belt and is used to clamp the green body on the conveying belt to the holding pot.
2. The ceramic green sheet arranging machine according to claim 1, wherein: The guide plate comprises a guide part and a passing part, the passing part is a straight plate, and the passing part is arranged in the direction of the conveying belt, the passing part is arranged perpendicularly to the connecting rod, the guide part is an arc-shaped plate extending from the passing part to the upstream side of the conveying belt. The guide part and the passing part are integrally formed.
3. The ceramic green sheet arranging machine according to claim 1, wherein: The vibrating mechanism is a vibrating motor arranged below the conveying belt.
4. The ceramic green sheet arranging machine according to claim 1, wherein: The clamping mechanism comprises a first mechanical arm, the clamping end of the first mechanical arm is a suction cup structure, the first mechanical arm is arranged on one side of the conveying belt, a vision system is arranged on the first mechanical arm, the vision system is used to identify the green body on the conveying belt and in the holding pot, and the vision system is electrically connected to the control system of the first mechanical arm.
5. The ceramic green sheet arranging machine according to claim 1, wherein: The tail part downstream of the conveying belt is provided with a placing rack, which is used to place the holding pot after the piece arranging is completed.