Conveying device of full-automatic photovoltaic connector transfer machine

Abstract

The utility model discloses a full-automatic photovoltaic connector transfer machine conveying device, and relates to the technical field of photovoltaic connector production equipment. Comprising a plurality of wire harness clamping jaw cylinders and a plurality of connector clamping jaw cylinders which are arranged on a workbench; the multiple wire harness clamping jaw cylinders are arranged on the first guide rail at intervals in a sliding mode, the adjacent wire harness clamping jaw cylinders are fixedly connected in series through the multiple extension plates, synchronous displacement of the multiple wire harness clamping jaw cylinders is achieved through driving of the horizontal driving mechanism, synchronous displacement between different stations of multiple connectors with cables is met, and the multi-station detection requirement is met. The first cable chuck at the top of the wire harness clamping jaw cylinder is designed to be of a V-shaped opening structure, through corresponding clamping of the second cable chuck, stable clamping of the cable is achieved, and the conveying stability and reliability are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic connector production equipment especially relates to full -automatic photovoltaic connector transfer machine conveying device. BACKGROUND

[0002] Photovoltaic connector is the key accessory of solar cell module, one end is used for connecting the junction box of single photovoltaic module, and the connector of the other end is connected to the output cable through series / parallel connection. Photovoltaic connector includes negative photovoltaic connector (male terminal) and positive photovoltaic connector (female terminal); the plug is arranged in the positive photovoltaic connector, and the plug is arranged in the negative photovoltaic connector. After the one end of the cable on the positive photovoltaic connector is electrically connected with the jack, the next production equipment is turned in, and the assembling process of the other end of the cable is carried out. At present, the positive photovoltaic connector after the cable and the jack are connected is placed in the basket, and then is placed manually in the next production equipment in turn, and the production efficiency is limited. SUMMARY

[0003] The utility model provides a compact structure, improves photovoltaic connector assembly transmission efficiency's full -automatic photovoltaic connector transfer machine conveying device for above -mentioned problem.

[0004] The technical scheme of the utility model is:

[0005] Full -automatic photovoltaic connector transfer machine conveying device, including:

[0006] Horizontal drive mechanism, fixedly arranged on the workbench;

[0007] First guide rail, set up on the workbench, and with horizontal drive mechanism parallel;The top of first guide rail is equipped with a plurality of sliding first sliding blocks;A plurality of first sliding blocks are detachably fixedly connected through connecting plate;The connecting plate is connected with horizontal drive mechanism through extension plate, and is pushed through horizontal drive mechanism, and the horizontal displacement of first sliding block is controlled;

[0008] Wire harness clamping jaw cylinder, is equipped with a plurality of, respectively detachably fixedly arranged in the end of corresponding first sliding block, and a pair of cable clamps for clamping cable is arranged on the top clamping jaw;

[0009] Connector clamping jaw cylinder, is equipped with a plurality of, respectively vertically fixedly arranged on the workbench, and with wire harness clamping jaw cylinder parallel;A pair of connector clamps for clamping connector is arranged on the top clamping jaw of connector clamping jaw cylinder.

[0010] Specifically, the horizontal drive mechanism is a first linear module fixedly arranged on the workbench;

[0011] The slider on the top surface of the first linear module is detachably fixedly connected with one of the connecting plates through the extension plate.

[0012] Specifically, the horizontal driving mechanism is a gas cylinder.

[0013] The extension plate is detachably fixedly connected with the piston rod end of the gas cylinder.

[0014] Specifically, the pair of cable clamps comprises:

[0015] The first cable clamp head is detachably fixedly arranged on one side of the wire harness clamping jaw of the top of the wire harness clamping jaw gas cylinder; the inner side of the first cable clamp head is provided with a V-shaped port;

[0016] The second cable clamp head is detachably fixedly arranged on the other side of the wire harness clamping jaw of the top of the wire harness clamping jaw gas cylinder; the inner side of the second cable clamp head is provided with an arc-shaped port, and the arc-shaped port and the V-shaped port form a first clamping cavity matched with the cable.

[0017] Specifically, the V-shaped port is provided with an arc-shaped corner.

[0018] Specifically, the inner side of the second cable clamp head is provided with a limiting boss close to the top position.

[0019] The first cable clamp head is provided with a limiting groove matched with the limiting boss.

[0020] Specifically, the connector clamp comprises a pair of symmetrically arranged connector clamp heads.

[0021] The connector clamp head is detachably fixedly connected with the corresponding clamping jaw of the connector clamping jaw gas cylinder, and a second clamping cavity matched with the connector is formed between the pair of connector clamp heads.

[0022] Specifically, the workbench is provided with a second linear module perpendicular to the first linear module;

[0023] The side of the top surface sliding block of the second linear module is provided with a detection clamping jaw gas cylinder which is detachably fixedly connected;

[0024] The clamping jaw of the detection clamping jaw gas cylinder is provided with a pair of detection clamp heads matched with the connector, and the connector is stably arranged on the detection clamping jaw gas cylinder through the clamping of the pair of detection clamp heads.

[0025] Specifically, the side of the second linear module is provided with a cable connection detection mechanism; the cable connection detection mechanism comprises:

[0026] A support side plate is fixedly arranged on the side of the second linear module;

[0027] A displacement sensor is fixedly arranged on the side of the support side plate, and a detection probe matched with the connector is arranged at the front end of the displacement sensor;

[0028] A positioning seat horizontally and adjustably fixed on the support side plate is provided with a through hole matched with the detection probe; the positioning seat is provided with a positioning hole coaxial with the through hole towards the connector end face, and the positioning hole is matched with the connector.

[0029] Specifically, the displacement sensor is a linear displacement sensor.

[0030] The utility model discloses a plurality of wire harness clamping jaw cylinders and a plurality of connector clamping jaw cylinders are arranged on the workbench, the plurality of wire harness clamping jaw cylinders are arranged on the first guide rail in a sliding manner, and adjacent wire harness clamping jaw cylinders are fixed in series through a plurality of extension plates, synchronous displacement of the plurality of wire harness clamping jaw cylinders is realized through driving of the horizontal driving mechanism, synchronous displacement between different stations of the plurality of connectors with cables is satisfied, and multi-station detection requirements are satisfied. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 is the three-dimensional structure schematic diagram of the use state of the conveying device;

[0032] Figure 2 is the three-dimensional structure schematic diagram of the connection state of the conveying device and the cable connection detection mechanism;

[0033] Figure 3 is the three-dimensional structure schematic diagram of the cable connection detection mechanism;

[0034] Figure 4 is the three-dimensional structure schematic diagram of the turnover mechanism;

[0035] Figure 5 is the three-dimensional structure schematic diagram of the guide cover;

[0036] In the figure, 100 is the first guide rail, 110 is the first sliding block, 120 is the extension plate,

[0037] 200 is the wire harness clamping jaw cylinder, 210 is the first cable clamp head, 220 is the second cable clamp head, 221 is the limiting boss,

[0038] 300 is the connector clamping jaw cylinder, 310 is the connector clamp head,

[0039] 400 is the first linear module,

[0040] 500 is the second linear module, 510 is the inspection clamping jaw cylinder, and 520 is the inspection clamp head,

[0041] 600 is the cable connection detection mechanism, 610 is the support side plate, 620 is the displacement sensor, 630 is the detection probe, 640 is the positioning seat, and 641 is the positioning hole,

[0042] 700 is a turnover mechanism,

[0043] 710 is a first support plate,

[0044] 720 is a lifting linear drive mechanism,

[0045] 730 is an upper wheel seat, and 731 is an upper pressing wheel,

[0046] 740 is a second support plate, and 741 is a lower pressing wheel,

[0047] 750 is a guide cover, 7501 is a guide channel, 751 is an inner cover body, and 752 is an outer cover body,

[0048] 760 is a turnover clamp jaw cylinder,

[0049] 800 is a material rotating conveying mechanism, 810 is a transverse linear module, 820 is a longitudinal linear module, 830 is a vertical linear module, and 840 is a material rotating clamp jaw cylinder. DETAILED DESCRIPTION

[0050] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0051] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0052] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0053] The present application will be described below with reference to Figures 1-5 the present application;

[0054] Full-automatic photovoltaic connector transfer machine conveying device, comprising:

[0055] Horizontal drive mechanism, fixedly arranged on the workbench;

[0056] The first guide rail 100 is arranged on the workbench and parallel to the horizontal drive mechanism; the top of the first guide rail 100 is provided with a plurality of first sliding blocks 110 arranged in sliding mode; the plurality of first sliding blocks 110 are detachably fixedly connected through the connecting plates; the connecting plates are connected with the horizontal drive mechanism through the extension plates 120 and are pushed by the horizontal drive mechanism to control the horizontal displacement of the first sliding blocks 110;

[0057] The wire harness clamping jaw cylinder 200 is provided with a plurality of clamping jaw cylinders, which are respectively detachably fixedly arranged at the end of the corresponding first sliding block 110, and a pair of cable clamps for clamping the cable are arranged on the top clamping jaw.

[0058] The connector clamping jaw cylinder 300 is provided with a plurality of clamping jaw cylinders, which are respectively vertically fixedly arranged on the workbench and parallel to the wire harness clamping jaw cylinder 200; a pair of connector clamps for clamping the connector are arranged on the top clamping jaw of the connector clamping jaw cylinder 300.

[0059] The horizontal drive mechanism setting structure of the case can include the following two modes:

[0060] Mode one:

[0061] The horizontal drive mechanism is a first linear module 400 fixedly arranged on the workbench;

[0062] The slider on the top surface of the first linear module 400 is detachably fixedly connected with one of the connecting plates through the extension plate 120.

[0063] Mode two:

[0064] The horizontal drive mechanism is a cylinder; the extension plate 120 is detachably fixedly connected with the piston rod end of the cylinder.

[0065] The cable clamp structure is further described:

[0066] The pair of cable clamps comprises:

[0067] The first cable clamp head 210 is detachably fixedly arranged on one side of the top clamping jaw of the wire harness clamping jaw cylinder 200; the inner side of the first cable clamp head 210 is provided with a V-shaped port; an arc-shaped corner is arranged in the V-shaped port;

[0068] The second cable clamp head 220 is detachably fixedly arranged on the other side of the top clamping jaw of the wire harness clamping jaw cylinder 200; the inner side of the second cable clamp head 220 is provided with an arc-shaped port, and the arc-shaped port and the V-shaped port form a first clamping cavity matched with the cable.

[0069] The second cable clamp head 220 is provided with a limiting boss 221 near the top position on the inner side thereof;

[0070] The first cable clamp head 210 is provided with a limiting groove matched with the limiting boss 221.

[0071] The connector clamp structure is further described as follows:

[0072] The connector clamp comprises a pair of symmetrically arranged connector clamp heads 310;

[0073] The connector clamp head 310 is detachably fixedly connected with the corresponding clamping jaw of the connector clamp jaw cylinder 300, and a second clamping cavity matched with the connector is formed between the pair of connector clamp heads 310.

[0074] The utilization rate of the conveying device is further improved, and corresponding required detection processes and overturning processes can be additionally arranged on the workbench, for example:

[0075] The workbench is provided with a second linear module 500 perpendicular to the first linear module 400;

[0076] The side portion of the top slider of the second linear module 500 is provided with a detachably fixedly connected detection clamping jaw cylinder 510;

[0077] The clamping jaw of the detection clamping jaw cylinder 510 is provided with a pair of detection clamp heads 520 matched with the connector, and the connector is stably arranged on the detection clamping jaw cylinder 510 through the clamping of the pair of detection clamp heads 520. In the present case, the structure of the detection clamping jaw cylinder 510 is the same as that of the connector clamping jaw cylinder 300, except that the positions and connection forms are different.

[0078] The side portion of the second linear module 500 is provided with a cable connection detection mechanism 600;

[0079] The cable connection detection mechanism 600 comprises:

[0080] A support side plate 610 is fixedly arranged on the side portion of the second linear module 500;

[0081] A displacement sensor 620 is fixedly arranged on the side portion of the support side plate 610, and a detection probe 630 matched with the connector is arranged at the front end of the displacement sensor 620; the displacement sensor 620 is a linear displacement sensor;

[0082] A positioning seat 640 is horizontally adjustably fixedly arranged on the support side plate 610, and is provided with a through hole matched with the detection probe 630; the positioning seat 640 is provided with a positioning hole 641 coaxial with the through hole at the end face of the connector; the positioning hole 641 is matched with the connector.

[0083] The positioning seat 640 is horizontally slid on the support side plate 610 through the second guide rail, and is fixed after adjustment.

[0084] After the positioning seat 640 is adjusted and fixed, the connector end clamped on the inspection clamp cylinder 510 extends into the positioning hole 641, the cable end of the connector female terminal contacts the detection probe 630, and whether the cable fixing position is correct is determined according to the set displacement. After the detection is completed, the inspection clamp cylinder 510 retreats to the target position, the wire harness clamp cylinder 200 corresponding to the position clamps the cable on the connector, and then the inspection clamp cylinder 510 releases the clamp, and the connector is sent to the next station by the wire harness clamp cylinder 200.

[0085] The end of the workbench (left side) Figure 1 is provided with a turnover mechanism 700.

[0086] The turnover mechanism 700 comprises:

[0087] a first support plate 710 vertically fixed on the workbench;

[0088] a lifting linear drive mechanism 720 vertically fixed on the first support plate 710; in the present case, the lifting linear drive mechanism 720 comprises a lifting cylinder, a lifting oil cylinder or a lifting electric push rod;

[0089] an upper wheel seat 730 fixed at the piston rod end of the lifting linear drive mechanism 720, and provided at the bottom with a rotatably arranged upper pressing wheel 731;

[0090] a second support plate 740 vertically fixed on the workbench and located below the upper wheel seat 730; the second support plate 740 is provided with a lower pressing wheel 741 corresponding to the upper pressing wheel 731, and the lower pressing wheel 741 is driven to rotate by a motor;

[0091] The upper pressing wheel 731 is provided with a pressing groove adapted to the cable, and when the upper pressing wheel 731 is in contact with the lower pressing wheel 741, the lower pressing wheel 741 is located in the pressing groove, i.e. the thickness of the lower pressing wheel 741 is less than the thickness of the upper pressing wheel 731.

[0092] A guide cover 750 is provided with an arc-shaped downwardly curved guide channel 7501;

[0093] A turnover clamp cylinder 760 is fixed between the guide cover 750 and the lower pressing wheel 741 and used for clamping the connector; in the present case, the structure of the turnover clamp cylinder 760 is the same as that of the connector clamp cylinder 300.

[0094] An article transferring mechanism 800 is arranged above the turnover clamp cylinder 760; the article transferring mechanism 800 comprises:

[0095] a horizontal linear module 810 horizontally fixed on the workbench;

[0096] A longitudinal linear module 820 is fixedly arranged on the top slider of the transverse linear module 810 and is perpendicular to the transverse linear module 810;

[0097] A vertical linear module 830 is vertically fixedly arranged on the side of the top slider of the longitudinal linear module 820 and is perpendicular to the transverse linear module 810;

[0098] A material rotating gripper cylinder 840 is fixedly arranged on the slider of the vertical linear module 830, and the vertical linear module 830 is used to realize the up-down movement of the material rotating gripper cylinder 840, the longitudinal linear module 820 is used to realize the longitudinal horizontal movement, and the transverse linear module 810 is used to realize the transverse horizontal movement. The structure of the material rotating gripper cylinder 840 is the same as that of the wire harness gripper cylinder 200, the cable with the connector is clamped by the material rotating gripper cylinder 840, and is transported to the next station to install the other end of the cable.

[0099] The guide cover 750 comprises:

[0100] An inner cover body 751 is fixedly arranged on the workbench, and the top surface is provided with a guide surface which is curved downward;

[0101] An outer cover body 752 is fixedly sleeved on the inner cover body 751, and a guide channel 7501 is formed between the guide surface and the outer cover body 752, and the side of the outer cover body 752 is provided with a discharging port.

[0102] After the cable is clamped between the upper pressing wheel 731 and the lower pressing wheel 741, the connector is loosened by the turnover gripper cylinder 510, the connector is pushed to the direction of the guide channel 7501 through the rotation of the lower pressing wheel 741, and when the end of the cable is about to enter between the upper pressing wheel 731 and the lower pressing wheel 741, the rotation of the lower pressing wheel 741 is stopped, and in the case, a pair of sensors are used to detect whether the end of the cable is reached. Finally, the end of the cable is clamped by the material rotating gripper cylinder 840, is horizontally moved, and is transferred to the next processing station from the discharging port on the side of the outer cover body 752.

[0103] For the disclosed content, the following points need to be explained:

[0104] (1) The disclosed embodiment drawings only involve the structures involved in the disclosed embodiment, and other structures can refer to the usual design;

[0105] (2) In the case of no conflict, the disclosed embodiments and the features in the embodiments can be combined to obtain new embodiments;

[0106] The above is only a specific implementation of the disclosure, but the protection scope of the disclosure is not limited to this, and the protection scope of the disclosure should be subject to the protection scope of the claims.

Claims

1. A fully automated photovoltaic connector cross-docking conveyor apparatus, characterized by, The utility model relates to a kind of cable connector testing device, including: Horizontal drive mechanism, fixedly arranged on workbench; First guide rail (100), it is arranged on workbench, and it is parallel with the horizontal drive mechanism;The top of the first guide rail (100) is equipped with a plurality of slidingly arranged first sliding block (110);A plurality of the first sliding block (110) is detachably fixedly connected by connecting plate;The connecting plate is connected with horizontal drive mechanism by extension plate (120), is pushed by the horizontal drive mechanism, and the first sliding block (110) is controlled horizontal displacement; Wire harness clamp jaw cylinder (200), it is equipped with a plurality of, respectively detachably fixedly arranged in corresponding first sliding block (110) end, and the top jaw is equipped with a pair of cable clamp for clamping cable; Connector clamp jaw cylinder (300), it is equipped with a plurality of, respectively vertically fixedly arranged on workbench, and it is parallel with the wire harness clamp jaw cylinder (200);The top jaw of the connector clamp jaw cylinder (300) is equipped with a pair of connector clamp for clamping connector.

2. The fully automated photovoltaic connector hub conveyor of claim 1, wherein, The horizontal drive mechanism is the first linear module (400) fixedly arranged on workbench; The slider of the top surface of the first linear module (400) is detachably fixedly connected with one of connecting plate by extension plate (120).

3. The fully automated photovoltaic connector hub conveyor of claim 1, wherein, The horizontal drive mechanism is cylinder; The extension plate (120) is detachably fixedly connected with the piston rod end of cylinder.

4. The fully automated photovoltaic connector hub conveyor of claim 1, wherein, A pair of the cable clamp includes: First cable clamp head (210), it is detachably fixedly arranged on the top side jaw of the wire harness clamp jaw cylinder (200);The inside of the first cable clamp head (210) is equipped with V-shaped mouth; Second cable clamp head (220), it is detachably fixedly arranged on the top other side jaw of the wire harness clamp jaw cylinder (200);The inside of the second cable clamp head (220) is equipped with arc-shaped mouth, and the arc-shaped mouth and V-shaped mouth form first clamping cavity matched with cable.

5. The fully automated photovoltaic connector hub conveyor of claim 4, wherein, The V-shaped mouth is equipped with arc-shaped corner inside.

6. The fully automated photovoltaic connector hub conveyor of claim 4, wherein, The inside of the second cable clamp head (220) is equipped with limit boss (221) close to top position; The first cable clamp head (210) is equipped with limit groove matched with limit boss (221).

7. The fully automated photovoltaic connector hub conveyor of claim 1, wherein, The connector clamp includes a pair of symmetrically arranged connector clamp heads (310); The connector clamp head (310) is detachably fixedly connected with corresponding jaw of connector clamp jaw cylinder (300), and a pair of the connector clamp head (310) forms second clamping cavity matched with connector between them.

8. The fully automated photovoltaic connector hub conveyor of claim 2, wherein, The workbench is equipped with the second linear module (500) vertical to the first linear module (400); The side of the slider of the top surface of the second linear module (500) is equipped with the inspection clamp jaw cylinder (510) of detachably fixedly connected; The jaw of the inspection clamp jaw cylinder (510) is equipped with a pair of inspection clamp head (520) matched with connector, and the connector is stably arranged on the inspection clamp jaw cylinder (510) by the clamping of a pair of the inspection clamp head (520).

9. The fully automated photovoltaic connector hub conveyor of claim 8, wherein, The side of the second linear module (500) is equipped with cable connection detection mechanism (600);The cable connection detection mechanism (600) includes: A support side plate (610) is fixedly arranged at the side of the second linear module (500); A displacement sensor (620) is fixedly arranged at the side of the support side plate (610), and a front end is provided with a detection probe (630) matched with the connector; A positioning seat (640) is horizontally and adjustably fixedly arranged on the support side plate (610), and is provided with a through hole matched with the detection probe (630); the positioning seat (640) is provided with a positioning hole (641) coaxial with the through hole at the end face of the connector, and the positioning hole (641) is matched with the connector.

10. The fully automated photovoltaic connector hub conveyor of claim 9, wherein, The displacement sensor (620) is a linear displacement sensor.

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