Device for quickly replacing rubber roller

By designing a quick-change rubber roller device for bridge cranes and C-shaped booms, the problems of cumbersome and inefficient traditional rubber roller replacement procedures have been solved, enabling convenient replacement without belt breakage, improving operational efficiency and reducing working hours.

CN223687753UActive Publication Date: 2025-12-19CHINALCO RUIMIN CO LTD
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Patent Information

Application Number
CN202520168887.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-19
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Traditional rubber roller replacement procedures are cumbersome, inefficient, and require a large amount of labor.

Method used

Design a quick-change rubber roller device including a bridge crane and a C-shaped boom. The device utilizes the movement of the boom and the strapping structure to achieve rubber roller replacement without breaking the strap. Through the lateral, longitudinal, and vertical movement of the boom and the binding of the straps, in conjunction with the rotating roller and rubber sleeve, convenient replacement of the rubber roller is achieved.

Benefits of technology

It enables quick replacement of rubber rollers, simplifies operation steps, improves efficiency, and reduces labor input.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a device for quickly replacing a rubber roller, which comprises a bridge crane, a suspension rod is suspended below a suspension chain of the bridge crane, the suspension rod is of a C-shaped structure formed by mutually and fixedly arranging an upper straight section rod body, a lower straight section rod body and a left vertical section rod body, the C-shaped opening of the suspension rod faces left and right, and the upper straight section rod body, the lower straight section rod body and the left vertical section rod body face each other. A binding belt is arranged on the rod body of the lower straight section and used for binding the rubber roller. The device for quickly replacing the rubber roller is simple in structure, the rubber roller can be replaced without breaking a belt, and the device has the advantages of being simple in operation step, high in efficiency and short in working time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a device of quick replacement of rubber roller. BACKGROUND

[0002] In the production and processing of aluminum coil strip, if the rubber roller needs to be replaced, the traditional operation mode is to cut the aluminum strip wound on the old rubber roller along the width direction, then hoist the old rubber roller, replace the new rubber roller, and finally weld the broken aluminum strip on the new rubber roller after overlapping and rectifying the head and tail of the aluminum strip, which has the problems of complicated operation steps, low efficiency and large labor input.

[0003] To solve the above technical problems, the device of quick replacement of rubber roller is provided. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a device of quick replacement of rubber roller.

[0005] To solve the above technical problems, the technical scheme of the utility model is: a device of quick replacement of rubber roller, comprising a bridge crane, a lifting chain of the bridge crane is suspended below a hanger rod, the hanger rod is composed of an upper straight section rod body, a lower straight section rod body and a left vertical section rod body, which are fixedly arranged to form a "C" shaped structure, the C-shaped opening of the hanger rod faces left and right, which is beneficial to the lateral entry and exit of the aluminum strip wound on the rubber roller, and a bandage is arranged on the lower straight section rod body to bind the rubber roller.

[0006] Preferably, a circular connecting ring is fixedly arranged on the top of the upper straight section rod body, and the bottom of the lifting chain is hung on the connecting ring.

[0007] Preferably, the upper straight section rod body and the lower straight section rod body are both cylindrical rod bodies.

[0008] Preferably, a rotating roller is coaxially installed in the middle region of the lower straight section rod body.

[0009] Preferably, the outer diameter of the rotating roller is greater than the outer diameter of the lower straight section rod body.

[0010] Preferably, the outer periphery of the rotating roller is wrapped with a rubber sleeve.

[0011] Preferably, the lower straight section rod body is symmetrically provided with axial limiting components of the bandage on the left and right sides of the rotating roller.

[0012] Preferably, the axial limiting components each comprise a left limiting convex ring and a right limiting convex ring fixedly arranged coaxially on the lower straight section rod body, and a ring groove between the left and right limiting convex rings is used for winding the top of the bandage.

[0013] Preferably, the outer circumferential part of the left and right limiting convex rings is wrapped with rubber sleeves, and the maximum outer diameter of the left and right limiting convex rings wrapped with the rubber sleeves is less than or equal to the maximum outer diameter of the rotating roller wrapped with the rubber sleeves.

[0014] Preferably, the outer end part of the C-shaped opening of the suspender is screw-connected with a detachable sealing plate, so as to close the C-shaped opening when needed.

[0015] Compared with the prior art, the device for quickly replacing the rubber roller has the following beneficial effects: the device has a simple structure, can replace the rubber roller without breaking the belt, and has the beneficial effects of simple operation steps, high efficiency and short working time.

[0016] The utility model will be explained in further detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the embodiment of the utility model.

[0018] Figure 2 It is a working state schematic view of the embodiment of the utility model Figure One .

[0019] Figure 3 It is a working state schematic view of the embodiment of the utility model Figure Two .

[0020] Figure 4 It is a working state schematic view of the embodiment of the utility model Figure Three .

[0021] Figure 5 It is a side view of Figure 4 .

[0022] Figure 6 It is a working state schematic view of the embodiment of the utility model Figure Four .

[0023] Figure 7 It is a working state schematic view of the embodiment of the utility model Figure Five .

[0024] Figure 8 It is a working state schematic view of the embodiment of the utility model Figure Six .

[0025] In the drawing: bridge crane 1, lifting chain 2, suspender 3, upper straight section rod body 4, lower straight section rod body 5, left vertical section rod body 6, rubber roller 7, aluminum belt 8, binding belt 9, connecting ring 10, rotating roller 11, rubber sleeve 12, left limiting convex ring 13, right limiting convex ring 14, ring groove 15, sealing plate 16. DETAILED DESCRIPTION

[0026] The utility model discloses make further illustration below combining with the drawing and example.

[0027] It should be noted that the following detailed description is exemplary and is intended to provide further description of the present application. Unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the application pertains.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0029] As shown in Figures 1-8 The utility model discloses a device of quick replacement rubber roller, including bridge crane 1, the chain 2 of bridge crane is hung below the boom 3, the boom is by the upper straight section rod body 4, lower straight section rod body 5, left vertical section rod body 6 interlocking solid and is composed " C " character shape structure, the C shape opening of boom is oriented as left and right, to facilitate the lateral access of the aluminum tape 8 that rubber roller 7 is wound, be provided with the bandage 9 on the lower straight section rod body, to bind rubber roller.

[0030] In the utility model embodiment, the top of the upper straight section rod body is fixedly provided with a circular connecting ring 10, and the bottom of the chain is hung on the connecting ring.

[0031] In the utility model embodiment, the upper straight section rod body and the lower straight section rod body are both cylindrical rod bodies.

[0032] In the utility model embodiment, the middle region of the lower straight section rod body is coaxially provided with a rotating roller 11.

[0033] In the utility model embodiment, the outer diameter of the rotating roller is greater than the outer diameter of the lower straight section rod body.

[0034] In the utility model embodiment, the outer periphery of the rotating roller is wrapped with a rubber sleeve 12.

[0035] In the utility model embodiment, the lower straight section rod body is provided with an axial limiting assembly of the bandage on the left and right sides of the left and right ends of the rotating roller.

[0036] In the utility model embodiment, the axial limiting assembly includes a left limiting convex ring 13 and a right limiting convex ring 14 which are coaxially fixed to the lower straight section rod body, and a ring groove 15 between the left and right limiting convex rings is used to wind the top of the bandage.

[0037] In the embodiment of the utility model, the outer circumferential part of the left and right limiting convex rings is wrapped with rubber sleeves, and the maximum outer diameter of the left and right limiting convex rings wrapped with the rubber sleeves is less than or equal to the maximum outer diameter of the roller wrapped with the rubber sleeves.

[0038] In the embodiment of the utility model, the outer end part of the C-shaped opening of the boom is screw-connected with a detachable sealing plate 16, so as to close the C-shaped opening when needed.

[0039] In the embodiment of the utility model, the working principle of the device for quickly replacing the rubber roller is as follows:

[0040] 1, the equipment is stopped, and the horizontal, longitudinal and vertical movements of the boom are controlled by the bridge crane. When the boom is close to the aluminum belt, manual hand holding is assisted to hold the boom, the boom is translated rightwards along the lateral direction of the front side of the aluminum belt, and the aluminum belt is located in the boom.

[0041] 2, the old rubber roller and the rubber roller in the rear transmission direction continue to keep still, the equipment controls the old rubber roller to continue to drive the rubber roller in the front transmission direction for a predetermined small distance, so that the aluminum belt on the old rubber roller is in a loose collapsed state.

[0042] 3, the position of the boom is adjusted to align the aluminum belt with the middle region of the rubber sleeve of the roller, then the boom is slightly lifted to lift the aluminum belt, and then the boom is translated towards the old rubber roller, at this time, the rubber sleeve of the roller contacts the bottom surface of the aluminum belt and rolls with the bottom surface of the aluminum belt, so as to avoid scratching the aluminum belt.

[0043] 4, after the boom is translated to the upper side of the old rubber roller, the old rubber roller with the removed screw is bound on the lower straight section rod body by a binding belt, and the top of the binding belt is wound in the annular groove between the left and right limiting convex rings, so as to avoid axial displacement.

[0044] 5, the boom with the old rubber roller is synchronously lifted, workers assist to slightly lift the aluminum belt arranged in the boom upwards, so that the aluminum belt does not contact the boom, and then the boom is translated leftwards to retreat from the aluminum belt, and the old rubber roller is synchronously taken out.

[0045] 6, the aluminum belt loses the support of the old rubber roller and the boom, and is temporarily collapsed on the work station. The boom retreated from the aluminum belt is locked on the C-shaped opening by workers, the C-shaped opening is closed, and the C-shaped opening plays an insurance role, so as to avoid that the binding belt is taken out of the boom. Subsequently, the old rubber roller is hoisted to other work stations by the boom to replace a new rubber roller.

[0046] 7, the replaced new rubber roller is hoisted back by the boom, when the boom is close to the aluminum belt, manual hand holding is assisted to hold the boom, and workers lift the collapsed aluminum belt upwards, so that the boom is translated rightwards along the lateral direction of the aluminum belt, and the aluminum belt is located on the rubber sleeve of the roller in the boom again.

[0047] 8. The crane places the new rubber roll in its installed position, locks the new rubber roll, removes the straps, and the crane withdraws from the aluminum strip. The equipment is operated to tighten the aluminum strip and wrap it around the new rubber roll.

[0048] The movement of the crane in the above steps is controlled by the bridge crane.

[0049] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments. However, any simple modification, equivalent change and modification of the above embodiments made without departing from the technical content of the present application, and in accordance with the technical essence of the present application, still falls within the protection scope of the present application.

Claims

1. A device for quick change of rubber rolls, comprising a bridge crane, characterized in that: The bridge crane is provided with a hanging chain, and a hanging rod is hung below the hanging chain.

2. The quick change roll assembly of claim 1 wherein: The top of the upper straight section rod body is fixed with a circular connecting ring, and the bottom of the hanging chain is hung on the connecting ring.

3. The quick change roll assembly of claim 1 wherein: The upper straight section rod body and the lower straight section rod body are cylindrical rod bodies.

4. The quick change roll assembly of claim 3 wherein: The middle region of the lower straight section rod body is coaxially provided with a rotating roller.

5. The quick change roll assembly of claim 4 wherein: The outer diameter of the rotating roller is greater than the outer diameter of the lower straight section rod body.

6. The quick change roll assembly of claim 4 wherein: The outer periphery of the rotating roller is wrapped with a rubber sleeve.

7. The quick change roll assembly of claim 4 wherein: The lower straight section rod body is symmetrically provided with an axial limiting assembly of the binding belt on the left and right sides of the rotating roller.

8. The quick change roll assembly of claim 7 wherein: The axial limiting assembly comprises left and right limiting convex rings which are coaxially fixed to the lower straight section rod body.

9. The quick change roll assembly of claim 8, wherein: The outer periphery of the left and right limiting convex rings is wrapped with a rubber sleeve.

10. The quick change roll assembly of claim 1, wherein: The maximum outer diameter of the left and right limiting convex rings wrapped with the rubber sleeve is less than or equal to the maximum outer diameter of the rotating roller wrapped with the rubber sleeve. The outer end of the C-shaped opening of the hanging rod is screw-connected with a detachable sealing plate to close the C-shaped opening when needed.