Alternate conveying mechanism
By designing an alternating conveying mechanism and utilizing the cooperation of guide components and support components, the problem of conveying platform skew was solved, achieving stable and efficient membrane strip conveying, and improving production efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202423268604.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing membrane strip conveying mechanism's conveying platform is prone to tilting after long-term movement, resulting in unstable conveying, large space occupation, and reduced production efficiency.
An alternating conveying mechanism is adopted. Through the combined design of the first and second conveying mechanisms, and with the cooperation of guide components and support components, the stable support and alternating staggered movement of the conveying platform are achieved, ensuring the stability of the platform in the horizontal direction and its lifting function.
It achieves long-term stable conveying of the conveying platform, improves conveying efficiency, reduces space occupation, has a compact structure, stable and reliable operation, and a long service life.
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Figure CN223687764U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of photovoltaic cell production equipment, and particularly relates to an alternating conveying mechanism. BACKGROUND
[0002] The light receiving part in a solar cell module is the upper surface of a cell sheet. In order to achieve the maximum light receiving area in a limited area, adjacent cell sheets are arranged in an overlapping manner in the existing photovoltaic cell, but this may cause excessive stress on the cell sheet edge due to the solder strip, and the cell sheet edge is prone to hidden cracks or breakage. In order to solve the above problems, a film strip is placed between the overlapping parts of adjacent cell sheets, and the film strip is used to buffer the stress on the cell sheet edge caused by the solder strip.
[0003] At present, the film strip conveying mechanism is generally used to receive a plurality of film strips produced by a film strip processing device at a receiving station, and then send the plurality of film strips to a feeding station, and wait for a cell string group string device to take away the plurality of film strips at the feeding station. In order to improve the production efficiency, the existing film strip conveying mechanism usually adopts two sets of conveying assemblies working alternately, each set of conveying assembly includes a driving member and a conveying platform, and the driving members of the two sets of conveying assemblies drive the corresponding conveying platforms to move alternately to the receiving station and the feeding station.
[0004] However, the positions of the two conveying platforms at the receiving station and the feeding station are the same. When the first conveying platform is at the receiving station, the second conveying platform moves from the feeding station to the receiving station, and the first conveying platform needs to leave the receiving station and avoid the moving path of the second conveying platform. Therefore, the driving member of each set of conveying assembly includes a horizontal driving module and a vertical driving module, the horizontal driving module can drive the conveying platform to slide horizontally, and the vertical driving module can drive the conveying platform to lift vertically. The driving member first lifts the conveying platform from the receiving station to a certain height, then the driving member drives the conveying platform to slide horizontally to above the feeding station, and then the driving member drives the conveying platform to descend to the feeding station, so as to realize the staggered movement of the two conveying platforms.
[0005] As can be seen from the above, the two conveying platforms will overlap in the vertical direction during movement. If the vertical driving module of the driving member is installed below the conveying platform, the vertical driving module will hinder the staggered movement of the two conveying platforms. Therefore, the vertical driving module of the driving member can only be installed on the outside of the conveying platform. One end of the conveying platform is fixed to the moving end of the vertical driving module, and the fixed end of the vertical driving module is installed on the moving end of the horizontal driving module. The horizontal driving module drives the vertical driving module and the conveying platform to slide horizontally together. Although this avoids the interference of the driving member with the conveying platform, the conveying platform can only be eccentrically and suspendedly arranged on the moving end of the vertical driving module. After the conveying platform moves for a long time, the supporting part of the conveying platform will be deformed, causing the conveying platform to be inclined. INNOVATION CONTENT
[0006] The purpose of this application is to provide an alternating conveying mechanism to solve the problem that the conveying platform of the existing membrane strip conveying mechanism will become skewed during long-term movement.
[0007] To achieve this objective, the following technical solution is adopted in this application:
[0008] This application proposes an alternating conveying mechanism, which includes a base, a first conveying mechanism, and a second conveying mechanism, wherein:
[0009] The first conveying mechanism includes a first drive assembly, two first support members, and a first conveying platform. The first conveying platform is configured to carry and fix at least a number of membrane strips. The bottom ends of the two first support members are reciprocally mounted on a base in a first horizontal direction. The top ends of the two first support members are respectively fixed to the two ends of the first conveying platform in a second horizontal direction. The drive end of the first drive assembly is connected to at least one first support member. The first drive assembly is configured to drive the two first support members to reciprocate in the first horizontal direction, so as to drive the first conveying platform to alternately move to the receiving station and the loading station. The second horizontal direction is perpendicular to the first horizontal direction.
[0010] The second conveying mechanism includes a second drive assembly, a transverse component, two sets of guide assemblies, and a second conveying platform. The second conveying platform is configured to support and fix at least a number of membrane strips. The two sets of guide assemblies, the transverse component, and the second conveying platform are located between two first support members. The transverse component is reciprocally mounted on a base and located between the two sets of guide assemblies in the first horizontal direction. The second conveying platform is vertically mounted on the transverse component. The drive end of the second drive assembly is connected to the transverse component. The second drive assembly is configured to drive the transverse component and the second conveying platform to alternately move to the receiving station and the loading station in the first horizontal direction.
[0011] The first set of guide components is installed between the first end of the second conveying platform along the second horizontal direction and the base, and the second set of guide components is installed between the second end of the second conveying platform along the second horizontal direction and the base. The two sets of guide components are configured to drive the second conveying platform to rise and fall from both ends while the second conveying platform moves back and forth along the first horizontal direction. The two first support members and the first conveying platform form a passage space for the second conveying platform to pass under the first conveying platform.
[0012] The two ends of the first conveying platform and the second conveying platform of the alternate conveying mechanism are assembled on the base through the first support and the guide assembly respectively, stable and reliable support of the two ends of the first conveying platform and the second conveying platform in the second horizontal direction is realized, the first conveying platform and the second conveying platform are prevented from being deflected after long-term movement, and long-term stable conveying of the film strip by the first conveying platform and the second conveying platform is ensured; and through the guide assembly, the second conveying platform is lifted while moving back and forth along the first horizontal direction, so that the second conveying platform can pass under the first conveying platform, and then the alternate misaligned continuous conveying of the film strip is realized, the conveying efficiency is high, the structure is compact, and the occupied space is small.
[0013] Optionally, each set of guide assembly comprises a track plate, a second support and a limiting wheel, wherein:
[0014] The track plate is fixed on the base along the first horizontal direction and located between the two first supports, and a track groove extending along the first horizontal direction is formed in the track plate;
[0015] The top end of the second support is fixedly installed at one end of the second conveying platform in the second horizontal direction, and the limiting wheel is installed at the bottom end of the second support and is inserted into the track groove in a fit manner;
[0016] The track groove comprises a first high position section, a low position section and a second high position section connected in sequence, the first high position section and the second high position section are at the same height, and the low position section is lower than the setting height of the first high position section;
[0017] When the two limiting wheels of the two sets of guide assemblies move to the low position section, the second conveying platform is lowered to the low position defined by the low position section, so that the bearing surface of the second conveying platform is lower than the bottom surface of the first conveying platform, and then the second conveying platform can pass under the first conveying platform;
[0018] When the two limiting wheels of the two sets of guide assemblies move to the first high position section and the second high position section, the second conveying platform is raised to the high position defined by the first high position section and the second high position section, so that the second conveying platform and the first conveying platform are at the same height.
[0019] Through the cooperation of the track plate, the second support and the limiting wheel, the second conveying platform moves horizontally back and forth along the track groove in the first horizontal direction and is lifted, and then the second conveying platform moves to the low position and passes under the first conveying platform, and then moves to the material receiving station and the material feeding station alternately, so as to provide a guide assembly with accurate guide control, stable and reliable operation and long service life.
[0020] Optionally, each set of guide assembly comprises a track, a second support and a set of limiting wheels, wherein:
[0021] The track extends along the first horizontal direction and is suspended on the base between the two first support members;
[0022] The top end of the second support member is fixedly installed at one end of the second conveying platform in the second horizontal direction, and the bottom end of the second support member is installed with a set of limiting wheels, each set of limiting wheels including two limiting wheels, which are arranged in height direction and located on the upper track surface and the lower track surface of the track;
[0023] The track includes a first high section, a low section and a second high section connected in sequence, the first high section and the second high section are at the same height, and the low section is lower than the setting height of the first high section;
[0024] When the two sets of limiting wheels of the two sets of guide assemblies move to the low section, the second conveying platform is lowered to the low position, so that the bearing surface of the second conveying platform is lower than the bottom surface of the first conveying platform, and then the second conveying platform can pass through from below the first conveying platform;
[0025] When the two sets of limiting wheels of the two sets of guide assemblies move to the first high section and the second high section, the second conveying platform is raised to the high position, so that the second conveying platform and the first conveying platform are at the same height.
[0026] Through the cooperation of the track, the second support member and the set of limiting wheels, the second conveying platform is realized to move horizontally and reciprocally along the track in the first horizontal direction and to be lifted, and then the second conveying platform is moved to the low position and passes through from below the first conveying platform, and then is alternately moved to the material receiving station and the material feeding station, thereby providing another guide assembly which is accurate in guiding control, stable and reliable in operation and long in service life.
[0027] Optionally, each set of guide assemblies includes a track, a second support member and a rotating wheel, wherein:
[0028] The track extends along the first horizontal direction and is suspended on the base between the two first support members;
[0029] The top end of the second support member is fixedly installed at one end of the second conveying platform in the second horizontal direction, and the bottom end of the second support member is installed with a set of limiting wheels, each set of limiting wheels including two limiting wheels, which are arranged in height direction and located on the upper track surface and the lower track surface of the track;
[0030] The track includes a first high section, a low section and a second high section connected in sequence, the first high section and the second high section are at the same height, and the low section is lower than the setting height of the first high section;
[0031] When the rotating wheels of the two sets of guide components move to the lower section, they drive the second conveyor platform to descend to the lower position, so that the bearing surface of the second conveyor platform is lower than the bottom surface of the first conveyor platform, thereby allowing the second conveyor platform to pass under the first conveyor platform;
[0032] When the rotating wheels of the two sets of guide components move to the first high position and the second high position, they drive the second conveying platform to rise to the high position, so that the second conveying platform and the first conveying platform are at the same height.
[0033] Through the cooperation of the track, the second support and the rotating wheel, the second conveying platform can move horizontally back and forth and rise and fall along the track in the first horizontal direction, thereby driving the second conveying platform to move to a lower position and pass under the first conveying platform to alternately move to the receiving station and the loading station. This provides another kind of guide component with precise guidance control, stable and reliable operation and long service life.
[0034] Optionally, both the first and second support members are provided with several weight-reducing holes.
[0035] By opening several weight-reducing holes on the first and second supports, the driving load of the first and second drive components is reduced while ensuring the support strength, thereby reducing energy consumption and improving the stability of operation.
[0036] Optionally, the first drive assembly includes a first motor, a first pulley, a second pulley, and a first transmission belt, wherein:
[0037] The first pulley and the second pulley are rotatably mounted on the base at a distance from each other along the first horizontal direction. The first transmission belt is sleeved on the first pulley and the second pulley and is located between the two first support members. One side of the belt body of the first transmission belt is fixedly connected to one of the first support members.
[0038] The fixed end of the first motor is mounted on the base, and the rotating shaft of the first motor is connected to the first pulley for transmission. The first motor is configured to drive the first pulley to rotate, so as to drive the first transmission belt to rotate through the second pulley, thereby driving the two first support members to reciprocate along the first horizontal direction.
[0039] The second drive assembly includes a second motor, a third pulley, a fourth pulley, and a second transmission belt, wherein:
[0040] The third and fourth pulleys are rotatably mounted on the base at intervals along the first horizontal direction. The second transmission belt is sleeved on the third and fourth pulleys and located between the two sets of guide assemblies. One side of the belt body of the second transmission belt is fixedly connected to the transverse movement member.
[0041] The fixed end of the second motor is mounted on the base, the rotating shaft of the second motor is in transmission connection with the third belt pulley, and the second motor is configured to drive the third belt pulley to rotate, so as to drive the second transmission belt to rotate through the fourth belt pulley, and in turn drive the horizontal moving piece to reciprocate along the first horizontal direction.
[0042] Through cooperation of the first motor, the first belt pulley, the second belt pulley and the first transmission belt, the two first supporting pieces are driven to reciprocate along the first horizontal direction, thereby providing a first driving assembly with high transmission efficiency, accurate transmission ratio, stable driving and small occupied space; through cooperation of the second motor, the third belt pulley, the fourth belt pulley and the second transmission belt, the horizontal moving piece is driven to reciprocate along the first horizontal direction, thereby providing a second driving assembly with high transmission efficiency, accurate transmission ratio, stable driving and small occupied space.
[0043] Optionally, the first motor and the second motor are arranged at the same end of the base, and the first transmission belt and the second transmission belt are arranged in parallel and at intervals, and the first motor and the second motor are arranged in parallel and at intervals.
[0044] Through the arrangement of the first motor, the second motor, the first transmission belt and the second transmission belt, a first driving assembly and a second driving assembly with reasonable layout and compact structure are provided.
[0045] Optionally, the horizontal moving piece comprises a plurality of sets of limiting assemblies, each set of limiting assembly comprises a guide rod and a guide sleeve, the guide sleeve is slidingly mounted on the base along the first horizontal direction, the first end of the guide rod is fixedly connected to the second conveying platform, and the second end of the guide rod is liftable and penetrates into the guide sleeve;
[0046] The second driving assembly is configured to drive the guide sleeve of any limiting assembly to alternately move to the material receiving station and the material feeding station along the first horizontal direction.
[0047] Through the arrangement of the horizontal moving piece comprising a plurality of sets of limiting assemblies, the second conveying platform is driven to reciprocate along the first horizontal direction, and the lifting of the second conveying platform is guided, thereby improving the stability of the lifting of the second conveying platform.
[0048] Optionally, the horizontal moving piece comprises a sliding seat and a plurality of sets of limiting assemblies, the sliding seat is slidingly mounted on the base along the first horizontal direction, and the second driving assembly is configured to drive the sliding seat to alternately move to the material receiving station and the material feeding station along the first horizontal direction.
[0049] Each set of limiting assembly comprises a guide rod and a guide sleeve, the guide sleeve is fixedly mounted on the sliding seat, the first end of the guide rod is fixedly connected to the second conveying platform, and the second end of the guide rod is liftable and penetrates into the guide sleeve.
[0050] Through cooperation of the sliding seat and the second driving assembly, the first horizontal direction reciprocating movement of the sliding seat is realized, and then the first horizontal direction reciprocating movement and lifting of the second conveying platform are realized; through the plurality of sets of limiting assemblies, the lifting of the second conveying platform is guided, and the stability of the lifting of the second conveying platform is improved; and the sliding seat can also bear other parts.
[0051] Optionally, a plurality of bearing pieces extending along the length direction of the film strip are arranged on the first conveying platform and the second conveying platform at intervals, each bearing piece is configured to bear one film strip, and a plurality of adsorption holes for adsorbing the film strip are arranged on the bearing surface of each bearing piece.
[0052] Through the plurality of bearing pieces arranged on the first conveying platform and the second conveying platform at intervals, the separate bearing of the film strip is realized; meanwhile, the second adsorption hole is arranged on each bearing piece, the adsorption positioning of each bearing film strip is realized, the deviation of the film strip during the movement of the first conveying platform and the second conveying platform is avoided, and the conveying precision of the film strip is improved. BRIEF DESCRIPTION OF DRAWINGS
[0053] Figure 1 is a schematic view of the three-dimensional structure of the alternate conveying mechanism of the embodiment of the present application;
[0054] Figure 2 is a schematic view of the three-dimensional structure of the second conveying mechanism of the alternate conveying mechanism of the embodiment of the present application;
[0055] Figure 3 is an assembly schematic view of the second conveying platform of the alternate conveying mechanism of the embodiment of the present application;
[0056] Figure 4 is a schematic view of the staggered passing of the first conveying platform and the second conveying platform of the alternate conveying mechanism of the embodiment of the present application;
[0057] Figure 5 is a schematic view of the cooperation state of the track of the guide assembly and the set of limiting wheels of the alternate conveying mechanism of the embodiment of the present application;
[0058] Figure 6 is a schematic view of the cooperation state of the track of the guide assembly and the rotating wheel of the alternate conveying mechanism of the embodiment of the present application;
[0059] Figure 7 is a schematic view of the three-dimensional structure of the first conveying platform of the alternate conveying mechanism of the embodiment of the present application.
[0060] Figures 1 to 7 The following reference signs are included in the detailed description:
[0061] The base 10;
[0062] The first conveying mechanism 20 comprises a first driving assembly 21, a first motor 210, a first belt wheel 211, a second belt wheel 212, a first transmission belt 213, a first support 22, a first conveying platform 23, a bearing member 230, and an adsorption hole 231.
[0063] The second conveying mechanism 30 comprises a second driving assembly 31, a second motor 310, a third belt wheel 311, a fourth belt wheel 312, a second transmission belt 313, a horizontal moving member 32, a limiting assembly 320, a guide rod 3200, a guide sleeve 3201, a sliding seat 321, a guide assembly 33, a track plate 330, a second support 331, a limiting wheel 332, a track groove 333, a first high position section 3330, a low position section 3331, a second high position section 3332, a track 334, a rotating wheel 335, an arc-shaped protrusion 3350, and a second conveying platform 34.
[0064] The weight-reducing hole 40. DETAILED DESCRIPTION
[0065] In order to make the above-mentioned objects, features and advantages of the present application more apparent and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0066] The light-receiving part in a solar cell module is the upper surface of a cell. In order to achieve the maximum light-receiving area in a limited area, adjacent cells are overlapped in the existing photovoltaic cell, but this will cause the solder ribbon to have excessive stress on the cell edge, and the cell edge is prone to hidden cracks or breakage. In order to solve the above problems, a film strip is placed between the overlapping parts of adjacent cells, and the film strip is used to buffer the stress of the solder ribbon on the cell edge.
[0067] At present, the film strip processing equipment outputs a plurality of film strips at a receiving station, and then the plurality of film strips are sent to a feeding station, and then a cell string device takes away the plurality of film strips at the feeding station. In order to improve the production efficiency, the existing film strip conveying mechanism usually adopts two sets of conveying assemblies to work alternately, each set of conveying assembly comprising a driving member and a conveying platform, and the driving members of the two sets of conveying assemblies drive the corresponding conveying platforms to move to the receiving station and the feeding station alternately.
[0068] However, the two conveying platforms have the same position at the receiving station and the feeding station. When the first conveying platform is at the receiving station, the second conveying platform is moving from the feeding station to the receiving station. Therefore, the first conveying platform needs to leave the receiving station and avoid the moving path of the second conveying platform. Therefore, the driving member of each conveying assembly includes a horizontal driving module and a vertical driving module. The horizontal driving module can drive the conveying platform to horizontally slide. The vertical driving module can drive the conveying platform to vertically lift. The driving member first lifts the conveying platform from the receiving station to a certain height. Then, the driving member drives the conveying platform to horizontally slide to above the feeding station. Then, the driving member drives the conveying platform to descend to the feeding station, so as to realize the staggered movement of the two conveying platforms.
[0069] As can be seen from the above, the two conveying platforms will overlap in the vertical direction during movement. If the vertical driving module of the driving member is installed below the conveying platform, the vertical driving module will hinder the staggered movement of the two conveying platforms. Therefore, the vertical driving module of the driving member can only be installed on the outer side of the conveying platform. One end of the conveying platform is fixed to the moving end of the vertical driving module. The fixed end of the vertical driving module is installed on the moving end of the horizontal driving module. The horizontal driving module drives the vertical driving module and the conveying platform to horizontally slide together. Although this avoids the interference of the driving member to the conveying platform, the conveying platform can only be eccentrically and suspendedly arranged on the moving end of the vertical driving module. After long-term movement of the conveying platform, the supporting part of the conveying platform will be deformed, causing the conveying platform to be inclined.
[0070] Therefore, the application provides an alternating conveying mechanism. As shown in Figure 1 The alternating conveying mechanism includes a base 10, a first conveying mechanism 20 and a second conveying mechanism 30. The first conveying mechanism 20 includes a first driving assembly 21, two first supporting members 22 and a first conveying platform 23. The first conveying platform 23 is configured to carry and fix a plurality of film strips. The bottom ends of the two first supporting members 22 are movably arranged on the base 10 along a first horizontal direction (X direction) in the base 10. The top ends of the two first supporting members 22 are fixed to the first conveying platform 23 along a second horizontal direction (Y direction) in the base 10. Figure 1 The first conveying platform 23 is movably arranged on the two first supporting members 22 along a third horizontal direction (Z direction) in the base 10. The first driving assembly 21 is arranged on the base 10 and is connected to the two first supporting members 22. The first driving assembly 21 drives the two first supporting members 22 to move along the first horizontal direction (X direction) in the base 10. The second conveying mechanism 30 is arranged on the base 10 and is connected to the first conveying mechanism 20. The second conveying mechanism 30 drives the first conveying platform 23 to move along the third horizontal direction (Z direction) in the base 10. Figure 1The driving end of the first driving assembly 21 is connected with at least one first support 22, and the first driving assembly 21 is configured to drive the two first supports 22 to reciprocate along the first horizontal direction, so as to drive the first conveying platform 23 to alternately move to the material receiving station and the material feeding station. The second conveying mechanism 30 comprises a second driving assembly 31, a transverse moving piece 32, two sets of guide assemblies 33 and a second conveying platform 34. The second conveying platform 34 is configured to at least carry and fix a plurality of film strips. The two sets of guide assemblies 33, the transverse moving piece 32 and the second conveying platform 34 are located between the two first supports 22. The transverse moving piece 32 is arranged on the base 10 and located between the two sets of guide assemblies 33 and can reciprocate along the first horizontal direction. The second conveying platform 34 is arranged on the transverse moving piece 32 and can ascend and descend. The driving end of the second driving assembly 31 is connected with the transverse moving piece 32. The second driving assembly 31 is configured to drive the transverse moving piece 32 and the second conveying platform 34 to alternately move to the material receiving station and the material feeding station along the first horizontal direction. The first set of guide assemblies 33 is arranged between the first end of the second conveying platform 34 along the second horizontal direction and the base 10. The second set of guide assemblies 33 is arranged between the second end of the second conveying platform 34 along the second horizontal direction and the base 10. The two sets of guide assemblies 33 are configured to drive the second conveying platform 34 to ascend and descend from both ends while the second conveying platform 34 reciprocates along the first horizontal direction. The two first supports 22 and the first conveying platform 23 enclose a passing space for the second conveying platform 34 to pass below the first conveying platform 23.
[0071] Specifically, the bottom ends of the two first supports 22 are arranged on the base 10 and can reciprocate along the first horizontal direction through a sliding guide pair composed of a linear guide rail and a sliding block.
[0072] It can be seen that the two ends of the first conveying platform 23 and the second conveying platform 34 of the alternate conveying mechanism are respectively assembled on the base 10 through the first support 22 and the guide assembly 33, which realizes stable and reliable support of the two ends of the first conveying platform 23 and the second conveying platform 34 along the second horizontal direction, avoids the deflection of the first conveying platform 23 and the second conveying platform 34 after long-term movement, and ensures the long-term stable conveying of the film strips by the first conveying platform 23 and the second conveying platform 34. Moreover, the second conveying platform 34 can ascend and descend while reciprocating along the first horizontal direction through the guide assembly 33, so that the second conveying platform 34 can pass below the first conveying platform 23, thereby realizing the alternate and staggered continuous conveying of the film strips, improving the conveying efficiency, and realizing compact structure and small space occupation.
[0073] Please refer to Figure 1 and Figure 2As shown, as an embodiment, each set of guiding assembly 33 comprises a track plate 330, a second support 331 and a limiting wheel 332, the track plate 330 is fixed on the base 10 between the two first supports 22 along the first horizontal direction and a track groove 333 extending along the first horizontal direction is formed on the track plate 330; the top end of the second support 331 is fixedly installed at one end of the second conveying platform 34 in the second horizontal direction, and the limiting wheel 332 is installed at the bottom end of the second support 331 and is inserted into the track groove 333; the track groove 333 comprises a first high position section 3330, a low position section 3331 and a second high position section 3332 which are sequentially communicated, the first high position section 3330 and the second high position section 3332 are at the same height, and the low position section 3331 is lower than the setting height of the first high position section 3330; when the two limiting wheels 332 of the two sets of guiding assemblies 33 move to the low position section 3331, the second conveying platform 34 is driven to descend to the low position defined by the low position section 3331, so that the bearing surface of the second conveying platform 34 is lower than the bottom surface of the first conveying platform 23, and then the second conveying platform 34 can pass through the bottom of the first conveying platform 23; when the two limiting wheels 332 of the two sets of guiding assemblies 33 move to the first high position section 3330 and the second high position section 3332, the second conveying platform 34 is driven to rise to the high position defined by the first high position section 3330 and the second high position section 3332, so that the second conveying platform 34 and the first conveying platform 23 are at the same height.
[0074] It can be seen that through the cooperation of the track plate 330, the second support 331 and the limiting wheel 332, the second conveying platform 34 is realized to move horizontally and reciprocally along the track groove 333 in the first horizontal direction and to be lifted and lowered, and then the second conveying platform 34 is driven to move to the low position and to pass through the bottom of the first conveying platform 23, and then the second conveying platform 34 is alternately moved to the material receiving station and the material feeding station, thereby providing a guiding assembly 33 which is accurate in guiding control, stable and reliable in operation, and long in service life.
[0075] Please refer to Figure 1 , Figure 2 and Figure 5As shown, as an embodiment, each set of guiding assembly 33 includes a track 334, a second support 331 and a set of limit wheels 332, the track 334 extends along the first horizontal direction and is suspended on the base 10 between the two first supports 22; the top end of the second support 331 is fixedly installed at one end of the second conveying platform 34 in the second horizontal direction, and the bottom end of the second support 331 is installed with a set of limit wheels 332, each set of limit wheels 332 includes two limit wheels 332, which are arranged in the height direction, the upper limit wheel 332 is attached to the upper track surface of the track 334, and the lower limit wheel 332 is attached to the lower track surface of the track 334; the track 334 includes a first high section 3330, a low section 3331 and a second high section 3332 connected in sequence, the first high section 3330 and the second high section 3330 are at the same height, and the low section 3331 is lower than the setting height of the first high section 3330; when the two sets of limit wheels 332 of the two sets of guiding assemblies 33 are moved to the low section 3331, the second conveying platform 34 is lowered to the low position, so that the bearing surface of the second conveying platform 34 is lower than the bottom surface of the first conveying platform 23, and then the second conveying platform 34 can pass through the bottom of the first conveying platform 23; when the two sets of limit wheels 332 of the two sets of guiding assemblies 33 are moved to the first high section 3330 and the second high section 3332, the second conveying platform 34 is raised to the high position, so that the second conveying platform 34 and the first conveying platform 23 are at the same height.
[0076] It can be seen that through the cooperation of the track 334, the second support 331 and the set of limit wheels 332, the second conveying platform 34 is realized to move horizontally and reciprocally along the track 334 in the first horizontal direction and to be lifted and lowered, and then the second conveying platform 34 is moved to the low position and passes through the bottom of the first conveying platform 23, and then is alternately moved to the material receiving station and the material feeding station, thereby providing another guiding assembly 33 which is accurate in guiding control, stable and reliable in operation, and long in service life.
[0077] Please refer to Figure 1 , Figure 2 and Figure 6As shown, as an embodiment, each set of guiding assembly 33 comprises a track 334, a second support 331 and a rotating wheel 335, the track 334 extends along the first horizontal direction and is suspended on the base 10 between the two first supports 22; the top end of the second support 331 is fixedly installed at one end of the second conveying platform 34 in the second horizontal direction, and the rotating wheel 335 is rotatably installed at the bottom end of the second support 331, and two arc-shaped protrusions 3350 are arranged on the side of the rotating wheel 335 in the height direction, the upper arc-shaped protrusion 3350 is attached to the upper track surface of the track 334, and the lower arc-shaped protrusion 3350 is attached to the lower track surface of the track 334; the track 334 comprises a first high section 3330, a low section 3331 and a second high section 3332 connected in sequence, the first high section 3330 and the second high section 3332 are at the same height, and the low section 3331 is lower than the setting height of the first high section 3330; when the rotating wheels 335 of the two sets of guiding assemblies 33 move to the low section 3331, the second conveying platform 34 is driven to descend to the low position, so that the bearing surface of the second conveying platform 34 is lower than the bottom surface of the first conveying platform 23, and then the second conveying platform 34 can pass through from below the first conveying platform 23; when the rotating wheels of the two sets of guiding assemblies 33 move to the first high section 3330 and the second high section 3332, the second conveying platform 34 is driven to rise to the high position, so that the second conveying platform 34 and the first conveying platform 33 are at the same height.
[0078] As can be seen, through the cooperation of the track 334, the second support 331 and the rotating wheel 335, the second conveying platform 34 is realized to move horizontally and reciprocally along the track 334 in the first horizontal direction and to be lifted and lowered, and then the second conveying platform 34 is driven to move to the low position and to pass through from below the first conveying platform 23, and then the second conveying platform 34 is alternately moved to the material receiving station and the material feeding station, thereby providing another guiding assembly 33 which is accurate in guiding control, stable and reliable in operation and long in service life.
[0079] As shown in Figure 1 and Figure 2 As an embodiment, a plurality of lightening holes 40 are formed on the first support 22 and the second support 331.
[0080] As can be seen, by forming a plurality of lightening holes 40 on the first support 22 and the second support 331, the driving load of the first driving assembly 21 and the second driving assembly 31 is reduced under the premise of ensuring the supporting strength, the energy consumption is reduced, and the stability of the work is improved.
[0081] As an implementation form, the first driving assembly 21 comprises a first motor 210, a first pulley 211, a second pulley 212 and a first transmission belt 213, the first pulley 211 and the second pulley 212 are spaced apart and rotatably installed on the base 10 along the first horizontal direction, the first transmission belt 213 is sleeved on the first pulley 211 and the second pulley 212 and located between the two first supporting members 22, and one side of the first transmission belt 213 is fixedly connected with one of the first supporting members 22; the fixed end of the first motor 210 is installed on the base 10, the rotating shaft of the first motor 210 is in transmission connection with the first pulley 211, and the first motor 210 is configured to drive the first pulley 211 to rotate, so as to drive the first transmission belt 213 to rotate through the second pulley 212, and then drive the two first supporting members 22 to reciprocate along the first horizontal direction; the second driving assembly 31 comprises a second motor 310, a third pulley 311, a fourth pulley 312 and a second transmission belt 313, the third pulley 311 and the fourth pulley 312 are spaced apart and rotatably installed on the base 10 along the first horizontal direction, the second transmission belt 313 is sleeved on the third pulley 311 and the fourth pulley 312 and located between the two sets of guide assemblies 33, and one side of the second transmission belt 313 is fixedly connected with the transverse moving member 32; the fixed end of the second motor 310 is installed on the base 10, the rotating shaft of the second motor 310 is in transmission connection with the third pulley 311, and the second motor 310 is configured to drive the third pulley 311 to rotate, so as to drive the second transmission belt 313 to rotate through the fourth pulley 312, and then drive the transverse moving member 32 to reciprocate along the first horizontal direction.
[0082] Specifically, the first pulley 211, the second pulley 212, the third pulley 311 and the fourth pulley 312 are synchronous pulleys, and the first transmission belt 213 and the second transmission belt 313 are synchronous belts.
[0083] It can be seen that through cooperation of the first motor 210, the first pulley 211, the second pulley 212 and the first transmission belt 213, the two first supporting members 22 are driven to reciprocate along the first horizontal direction, thereby providing the first driving assembly 21 with high transmission efficiency, accurate transmission ratio, stable driving and small occupied space; through cooperation of the second motor 310, the third pulley 311, the fourth pulley 312 and the second transmission belt 313, the transverse moving member 32 is driven to reciprocate along the first horizontal direction, thereby providing the second driving assembly 31 with high transmission efficiency, accurate transmission ratio, stable driving and small occupied space.
[0084] As an implementation form, the first motor 210 and the second motor 310 are arranged at the same end of the base 10, the first transmission belt 213 and the second transmission belt 313 are arranged in parallel and spaced apart, and the first motor 210 and the second motor 310 are arranged in parallel and spaced apart.
[0085] It can be seen that by arranging the first motor 210, the second motor 310, the first transmission belt 213 and the second transmission belt 313, the first driving assembly 21 and the second driving assembly 31 are provided with reasonable layout and compact structure.
[0086] Referring to Figures 1 to 4 As an embodiment, the transverse moving member 32 includes a plurality of limiting assemblies 320, each of which includes a guide rod 3200 and a guide sleeve 3201. The guide sleeve 3201 is slidingly installed on the base 10 along the first horizontal direction, the first end of the guide rod 3200 is fixedly connected to the second conveying platform 34, and the second end of the guide rod 3200 is liftable into the guide sleeve 3201. The second driving assembly 31 is configured to drive the guide sleeve 3201 of any limiting assembly 320 to alternately move to the material receiving station and the material feeding station along the first horizontal direction.
[0087] It can be seen that by arranging the transverse moving member 32 to include a plurality of limiting assemblies 320, the second conveying platform 34 is driven to reciprocally move along the first horizontal direction, and the lifting of the second conveying platform 34 is guided, thereby improving the stability of the lifting of the second conveying platform 34.
[0088] As an embodiment, the transverse moving member 32 includes a sliding seat 321 and a plurality of limiting assemblies 320. The sliding seat 321 is slidingly installed on the base 10 along the first horizontal direction, and the second driving assembly 31 is configured to drive the sliding seat 321 to alternately move to the material receiving station and the material feeding station along the first horizontal direction. Each limiting assembly 320 includes a guide rod 3200 and a guide sleeve 3201. The guide sleeve 3201 is fixedly installed on the sliding seat 321, the first end of the guide rod 3200 is fixedly connected to the second conveying platform 34, and the second end of the guide rod 3200 is liftable into the guide sleeve 3201.
[0089] Specifically, the transverse moving member 32 includes four limiting assemblies 320, which are divided into two groups along the second horizontal direction, and each group includes two limiting assemblies 320 arranged along the first horizontal direction.
[0090] Specifically, the sliding seat 321 is reciprocally slidingly installed on the base 10 along the first horizontal direction through a sliding guide pair composed of a linear guide rail and a sliding block.
[0091] Through the cooperation of the sliding seat 321 and the second driving assembly 31, the second conveying platform 34 is driven to reciprocally move along the first horizontal direction by driving the sliding seat 321 to reciprocally move along the first horizontal direction, and the lifting of the second conveying platform 34 is guided, thereby improving the stability of the lifting of the second conveying platform 34. Moreover, the sliding seat 321 can also bear other parts.
[0092] Referring to Figure 1 and Figure 7 As an embodiment, as shown in the drawings, a plurality of bearing members 230 extending along the length direction of the film strip are arranged on the first conveying platform 23 and the second conveying platform 34 at intervals, each bearing member 230 is configured to carry a film strip, and a plurality of adsorption holes 231 for adsorbing the film strip are arranged on the bearing surface of each bearing member 230.
[0093] Specifically, a plurality of air flow channels are arranged on the first conveying platform 23 and the second conveying platform 34, each air flow channel corresponds to a bearing member 230, the first end of the air flow channel is in communication with all the adsorption holes 231 of the corresponding bearing member 230, and the second end of the air flow channel is provided with an air connector, the air connector is connected with an air pump, and the air pump is configured to suck the air in the corresponding air flow channel through the air connector to adsorb and fix the film strip on the corresponding bearing member 230 through the adsorption holes 231.
[0094] It can be seen that by arranging a plurality of bearing members 230 on the first conveying platform 23 and the second conveying platform 34 at intervals, the film strip is realized to be carried individually; and by arranging the adsorption holes 231 on each bearing member 230, the adsorption positioning of each carried film strip is realized, which avoids the film strip from deviating during the movement of the first conveying platform 23 and the second conveying platform 34, and improves the conveying accuracy of the film strip.
[0095] Referring to Figure 1 As an example, in the initial state, the first conveying platform 23 is at the feeding station, and the second conveying platform 34 is at the receiving station, and the general conveying process of the alternate conveying mechanism proposed in the embodiment is explained as follows:
[0096] S1, after the film strip on the first conveying platform 23 at the feeding station is taken by the battery string group string device, at this time, the second conveying platform 34 at the receiving station has received a plurality of film strips produced by the film strip processing device, the first driving assembly 21 drives the first conveying platform 23 to move from the feeding station to the receiving station, and at the same time, the second driving assembly 31 drives the second conveying platform 34 to move from the receiving station to the feeding station.
[0097] S2, before the second conveying platform 34 intersects with the first conveying platform 23, the second conveying platform 34 is lowered from the high position to the low position through the two sets of guide assemblies 33, so that the second conveying platform 34 passes through from below the first conveying platform 23;
[0098] S3, the first driving assembly 21 drives the first conveying platform 23 to move to the receiving station, and at the same time, the second conveying platform 34 after passing through the first conveying platform 23 is raised to the high position and then moved to the feeding station through the cooperation of the second driving assembly 31 and the two sets of guide assemblies 33.
[0099] The alternating conveying mechanism has the following advantages:
[0100] 1) The first conveying platform and the second conveying platform can be stably and reliably supported at both ends in the second horizontal direction, avoiding the first conveying platform and the second conveying platform from being skewed after long-term movement, and ensuring that the first conveying platform and the second conveying platform can stably convey the film strip for a long time;
[0101] 2) The guide assembly is accurate in control, stable and reliable in operation, and long in service life;
[0102] 3) The first driving assembly and the second driving assembly are high in transmission efficiency, accurate in transmission ratio, stable in driving, and small in occupied space;
[0103] 4) The first conveying platform and the second conveying platform can adsorb and position the film strip, avoiding the film strip from being deviated during the conveying process, and improving the conveying accuracy of the film strip.
[0104] 5) The overall structure is compact and the layout is reasonable.
[0105] 6) The first conveying platform only needs to be assembled with the first driving assembly for driving the horizontal sliding, and the second conveying platform only needs to be assembled with the second driving assembly for driving the horizontal sliding, and neither of them needs to be equipped with a vertical driving module. Compared with the prior art, the application can also reduce the cost of the equipment.
[0106] The above embodiments only illustrate the basic principles and characteristics of the application, and the application is not limited to the above examples. Various changes and modifications can be made without departing from the spirit and scope of the application, and these changes and modifications all fall within the scope of the application. The scope of protection of the application is defined by the appended claims and their equivalents.
Claims
1. An alternate delivery mechanism characterized by, The alternating conveying mechanism comprises a base, a first conveying mechanism and a second conveying mechanism, wherein: The first conveying mechanism comprises a first driving assembly, two first support members and a first conveying platform, the first conveying platform is configured to carry and fix a plurality of film strips, the bottom ends of the two first support members are movably arranged on the base along a first horizontal direction, the top ends of the two first support members are fixed on the two ends of the first conveying platform along a second horizontal direction, the driving end of the first driving assembly is connected to at least one of the first support members, and the first driving assembly is configured to drive the two first support members to move reciprocally along the first horizontal direction, so as to drive the first conveying platform to move alternately to a receiving station and a feeding station, and the second horizontal direction is perpendicular to the first horizontal direction; The second conveying mechanism comprises a second driving assembly, a transverse member, two sets of guide assemblies and a second conveying platform, the second conveying platform is configured to carry and fix a plurality of film strips, the two sets of guide assemblies, the transverse member and the second conveying platform are located between the two first support members, the transverse member is movably arranged on the base along the first horizontal direction and located between the two sets of guide assemblies, the second conveying platform is movably installed on the transverse member, the driving end of the second driving assembly is connected to the transverse member, and the second driving assembly is configured to drive the transverse member and the second conveying platform to move alternately to the receiving station and the feeding station along the first horizontal direction; The first set of guide assemblies is installed between the first end of the second conveying platform along the second horizontal direction and the base, the second set of guide assemblies is installed between the second end of the second conveying platform along the second horizontal direction and the base, and the two sets of guide assemblies are configured to drive the second conveying platform to move up and down from both ends while the second conveying platform moves reciprocally along the first horizontal direction, and the two first support members and the first conveying platform enclose a passing space for the second conveying platform to pass through from below the first conveying platform.
2. The alternate delivery mechanism of claim 1, wherein, Each set of guide assemblies comprises a track plate, a second support member and a limiting wheel, wherein: The track plate is fixed on the base along the first horizontal direction and located between the two first support members, and a track groove extending along the first horizontal direction is formed in the track plate; The top end of the second support member is fixedly installed on one end of the second conveying platform along the second horizontal direction, and the limiting wheel is installed on the bottom end of the second support member and inserted into the track groove; The track groove comprises a first high position section, a low position section and a second high position section connected in sequence, the first high position section and the second high position section are at the same height, and the low position section is lower than the setting height of the first high position section; When the two limit wheels of the two sets of guide assemblies move to the low position section, the second conveying platform is driven to descend to the low position defined by the low position section, so that the bearing surface of the second conveying platform is lower than the bottom surface of the first conveying platform, and then the second conveying platform can pass from below the first conveying platform; When the two limit wheels of the two sets of guide assemblies move to the first high position section and the second high position section, the second conveying platform is driven to ascend to the high position defined by the first high position section and the second high position section, so that the second conveying platform and the first conveying platform are at the same height.
3. The alternate delivery mechanism of claim 1, wherein, Each set of guide assemblies comprises a track, a second support and a set of limit wheels, wherein: The track extends along the first horizontal direction and is suspended on the base between the two first supports; The top end of the second support is fixedly installed at one end of the second conveying platform in the second horizontal direction, and the bottom end of the second support is installed with a set of limit wheels, each set of limit wheels comprising two limit wheels, the two limit wheels being arranged in height direction and located above and below the track; The track comprises a first high position section, a low position section and a second high position section connected in sequence, the first high position section and the second high position section being at the same height, and the low position section being lower than the setting height of the first high position section; When the two sets of limit wheels of the two sets of guide assemblies move to the low position section, the second conveying platform is driven to descend to the low position, so that the bearing surface of the second conveying platform is lower than the bottom surface of the first conveying platform, and then the second conveying platform can pass from below the first conveying platform; When the two sets of limit wheels of the two sets of guide assemblies move to the first high position section and the second high position section, the second conveying platform is driven to ascend to the high position, so that the second conveying platform and the first conveying platform are at the same height.
4. The alternate delivery mechanism of claim 1, wherein, Each set of guide assemblies comprises a track, a second support and a rotating wheel, wherein: The track extends along the first horizontal direction and is suspended on the base between the two first supports; The top end of the second support is fixedly installed at one end of the second conveying platform in the second horizontal direction, and the rotating wheel is rotatably installed at the bottom end of the second support, the side surface of the rotating wheel being arranged with two arc-shaped protrusions in height direction, the upper arc-shaped protrusion being fitted on the upper track surface of the track, and the lower arc-shaped protrusion being fitted on the lower track surface of the track; The track comprises a first high position section, a low position section and a second high position section connected in sequence, the first high position section and the second high position section being at the same height, and the low position section being lower than the setting height of the first high position section; When the rotating wheels of the two sets of guide assemblies move to the low position section, the second conveying platform is driven to descend to the low position, so that the bearing surface of the second conveying platform is lower than the bottom surface of the first conveying platform, and then the second conveying platform can pass from below the first conveying platform; When the rotating wheels of the two sets of guide assemblies move to the first high position section and the second high position section, the second conveying platform is driven to ascend to the high position, so that the second conveying platform and the first conveying platform are at the same height.
5. An alternating delivery mechanism according to any one of claims 2-4, characterized in that, The first support member and the second support member are both provided with a plurality of lightening holes.
6. The alternate delivery mechanism of claim 1, wherein, The first driving assembly comprises a first motor, a first pulley, a second pulley and a first transmission belt. The first pulley and the second pulley are spaced apart and rotatably installed on the base along the first horizontal direction, the first transmission belt is sleeved on the first pulley and the second pulley and located between the two first support members, and one side of the first transmission belt is fixedly connected with one of the first support members. The fixed end of the first motor is installed on the base, the rotating shaft of the first motor is in transmission connection with the first pulley, and the first motor is configured to drive the first pulley to rotate, so as to drive the first transmission belt to rotate through the second pulley, and then drive the two first support members to reciprocate along the first horizontal direction. The second driving assembly comprises a second motor, a third pulley, a fourth pulley and a second transmission belt. The third pulley and the fourth pulley are spaced apart and rotatably installed on the base along the first horizontal direction, the second transmission belt is sleeved on the third pulley and the fourth pulley and located between the two sets of guide assemblies, and one side of the second transmission belt is fixedly connected with the horizontal moving member. The fixed end of the second motor is installed on the base, the rotating shaft of the second motor is in transmission connection with the third pulley, and the second motor is configured to drive the third pulley to rotate, so as to drive the second transmission belt to rotate through the fourth pulley, and then drive the horizontal moving member to reciprocate along the first horizontal direction.
7. The alternate delivery mechanism of claim 6, wherein, The first motor and the second motor are arranged at the same end of the base, the first transmission belt and the second transmission belt are arranged in parallel and spaced apart, and the first motor and the second motor are arranged in parallel and spaced apart.
8. The alternate delivery mechanism of claim 1, wherein, The horizontal moving member comprises a plurality of limiting assemblies, each limiting assembly comprises a guide rod and a guide sleeve, the guide sleeve is slidably installed on the base along the first horizontal direction, the first end of the guide rod is fixedly connected to the second conveying platform, and the second end of the guide rod is liftably inserted into the guide sleeve. The second driving assembly is configured to drive the guide sleeve of any limiting assembly to alternately move to the material receiving station and the material feeding station along the first horizontal direction.
9. The alternate delivery mechanism of claim 1, wherein, The horizontal moving member comprises a sliding seat and a plurality of limiting assemblies, the sliding seat is slidably installed on the base along the first horizontal direction, and the second driving assembly is configured to drive the sliding seat to alternately move to the material receiving station and the material feeding station along the first horizontal direction. Each set of the limiting assembly comprises a guide rod and a guide sleeve, the guide sleeve is fixedly installed on the sliding seat, the first end of the guide rod is fixedly connected to the second conveying platform, and the second end of the guide rod is liftable and penetrates into the guide sleeve.
10. The alternate delivery mechanism of claim 1, wherein, The first conveying platform and the second conveying platform are both provided with a plurality of bearing members extending along the length direction of the membrane strips at intervals, each bearing member is configured to bear one membrane strip, and a plurality of adsorption holes for adsorbing the membrane strips are formed on the bearing surface of each bearing member.