Intelligent distribution device for copper-based copper alloy wire coils
By designing an intelligent distribution device for copper-based copper alloy wire reels, and utilizing a combination of frame, track, limit distribution mechanism and sensors, the device achieves automated distribution of wire reels, solving the problem of low efficiency in manual operation and improving distribution efficiency and stability.
Patent Information
- Application Number
- CN202520209421.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the existing technology, the distribution of copper-based copper alloy wire spools requires manual operation and lacks automated distribution devices, resulting in low efficiency.
An intelligent distribution device for copper-based copper alloy wire reels was designed. It adopts a combination of frame, track, limit distribution mechanism and sensor, and realizes automatic distribution of wire reels by rotating the claws and controlling the drive components.
It realizes the automated distribution of copper-based copper alloy wire reels, avoids manual operation, improves distribution efficiency and stability, and ensures that only one reel is distributed at a time.
Smart Images

Figure CN223687849U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to distribution equipment technical field more specifically, relate to a kind of copper-based copper alloy wire reel intelligent distribution device. BACKGROUND
[0002] Copper-based copper alloy wire is based on pure copper, and other metal elements (such as beryllium, chromium, nickel, tin, zinc, etc.) are added to improve the performance of the alloy wire. And wire reel is a common tool for wire collection.
[0003] In the prior art, whether it is for the winding of empty wire reel or for the packaging of full wire reel, a transmission device is generally used, and the transmission device does not have a distribution function and still needs manual assistance for the winding and distribution of wire reels. UTILITY MODEL CONTENT
[0004] In view of the problems existing in the prior art, the utility model aims to provide a copper-based copper alloy wire reel intelligent distribution device.
[0005] To solve the above problems, the utility model adopts the following technical scheme.
[0006] A copper-based copper alloy wire reel intelligent distribution device comprises:
[0007] A frame body having two spaced tracks for guiding and moving the wire reel;
[0008] A limiting and distributing mechanism is installed between the two tracks and has at least two limiting and distributing mechanisms spaced along the track axis. The limiting and distributing mechanism has a pawl rotatably installed between the two tracks and used for clamping the wire reel, and a driving member for driving the pawl to rotate and thereby limiting and releasing the wire reel.
[0009] A sensor is provided on the frame body and corresponds to each pawl.
[0010] Preferably, the pawl comprises a connecting portion connected to the driving member and a clamping portion clamping the wire reel upward.
[0011] Preferably, the two tracks are provided with two connecting blocks, and a rotating shaft is rotatably arranged between the two connecting blocks, and the rotating shaft is fixedly installed on the connecting portion.
[0012] Preferably, the driving member is a telescopic drive, and the output end of the driving member is movably connected to the connecting portion below the rotating shaft, so that the pawl is driven by the driving member to rotate forward and backward with the rotating shaft as the center.
[0013] Preferably, the clamping portion is a concave arc groove in the middle, and the two ends extend outward as guide portions, and the end portions of the two guide portions are provided with upward protruding limiting portions.
[0014] Preferably, the two tracks are obliquely arranged.
[0015] Preferably, the two tracks are two oppositely arranged bending plates, and the top is an outwardly convex arc.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] The wire coil can be transversely placed on the two tracks, and the claws horizontally upwardly clamp and limit the wire coil, when the wire coil needs to be distributed, the end claw rotates clockwise to release the wire coil, after the releasing is completed, the end claw rotates counterclockwise to make the claw face left, at this time, the front claw rotates clockwise to release the wire coil thereon, and moves to the end claw along the track, after the sensor senses the wire coil, the end claw rotates clockwise to be horizontal, and the above steps are repeated, so that the automatic distribution work of the wire coil can be realized without worker operation; the distribution work is realized through the multiple claws, so that the stability of the wire coil distribution can be ensured, and the situation that two wire coils are simultaneously distributed can be avoided. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a cooperation structure schematic view of the present application and the wire coil;
[0019] Fig. 2 It is a structure schematic view of the present application;
[0020] Fig. 3 It is a claw structure schematic view of the present application.
[0021] Explanation of reference numerals in the drawing:
[0022] 1, frame body; 2, track; 3, limiting distribution mechanism; 31, claw; 32, driving piece; 33, rotating shaft; 34, connecting block; 311, connecting part; 312, clamping part; 313, circular arc groove; 314, guide part; 315, limiting part; 4, sensor; 5, wire coil. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0024] Reference Figs. 1-3The application discloses a copper-based copper alloy wire coil intelligent distribution device, which comprises a frame body 1, two tracks 2 arranged at intervals and used for guiding and moving wire coils 5 on the frame body 1, and limiting distribution mechanisms 3 installed between the two tracks 2 and axially arranged at intervals along the tracks 2. The limiting distribution mechanism 3 is provided with a claw 31 rotatably installed between the two tracks 2 and used for clamping the wire coil 5, and a driving piece 32 used for driving the claw 31 to rotate and realizing limiting and releasing of the wire coil 5. A sensor 4 is arranged on the frame body 1 and corresponds to each claw 31. It can be understood that the track 2 is a component used for conveying the wire coil 5, for example, a conveying belt, a conveying roller or the like used for actively conveying the wire coil 5, or an inclined plate structure, and the wire coil 5 is conveyed by gravity and rolls by itself, but is not limited to this. The claw 31 is a component used for limiting and clamping the wire coil 5, for example, an arc-shaped plate structure or a clamp used for actively grabbing, but is not limited to this. The driving piece 32 is a component used for driving the claw 31 to rotate, for example, a motor rotating drive, or a telescopic driving piece 32 pushing the claw 31 to swing, but is not limited to this. The sensor 4 is used for sensing the wire coil 5 and is used in cooperation with a control system. In this way, the wire coil 5 can be horizontally placed on the two tracks 2, and the claw 31 horizontally faces upwards and clamps and limits the wire coil 5. When the wire coil 5 needs to be distributed, the claw 31 at the end is rotated clockwise to release the wire coil 5. After the wire coil 5 is released, the claw 31 at the end is rotated counterclockwise to make the claw 31 face left. At this time, the claw 31 at the front is rotated clockwise to release the wire coil 5 on the claw 31 and moves to the claw 31 at the end along the track 2. After the sensor 4 senses the wire coil 5, the claw 31 at the end is rotated clockwise to be horizontal. In this way, the wire coil 5 can be automatically distributed.
[0025] In some embodiments, the claw 31 comprises a connecting part 311 connected with the driving piece 32 and a clamping part 312 clamping the wire coil 5 upwards. Further, the clamping part 312 is provided with a concave arc groove 313 in the middle and two guide parts 314 extending outward at two ends, and the end of each guide part 314 is provided with a limiting part 315 protruding upwards. It can be understood that the wire coil 5 comprises a main shaft and limiting discs at two ends of the main shaft. Here, the arc groove 313 is clamped on the main shaft of the wire coil 5. The guide part 314 is used for guiding the wire coil 5, that is, guiding the wire coil 5 into the arc groove 313 and guiding the wire coil 5 out of the arc groove 313. The limiting part 315 is a component used for preventing the wire coil 5 from slipping off the claw 31, for example, a block-shaped protrusion or a rod-shaped protrusion. In this way, the claw 31 is rotated counterclockwise to face left, and the wire coil 5 moves along the track 2 and abuts against the claw 31. At this time, the sensor 4 senses the wire coil 5, and the driving piece 32 is controlled to work through a control system, so that the claw 31 is rotated clockwise to be horizontal, and the wire coil 5 is clamped into the arc groove 313.
[0026] In some embodiments, two connecting blocks 34 are arranged at the bottom of the two tracks 2, and a rotating shaft 33 is arranged between the two connecting blocks 34, and the rotating shaft 33 is fixedly installed on a connecting portion 311. Further, the driving member 32 is a telescopic drive, and an output end of the driving member 32 is movably connected to the connecting portion 311 below the rotating shaft 33, so that the driving member 32 drives the clamping jaw 31 to rotate in the positive and negative directions with the rotating shaft 33 as the center. Here, the telescopic drive 32 can be a pneumatic cylinder or an electric push rod. The movable connection between the driving member 32 and the connecting portion 311 can be a hinged structure.
[0027] In some embodiments, the two tracks 2 are arranged to be inclined. In this way, the wire disc 5 can automatically move on the tracks 2. Further, the two tracks 2 are two oppositely arranged bending plates, and the top part is an outwardly protruding arc. The limiting discs at the two ends of the wire disc 5 are borne on the horizontal plate blocks of the bending plates, and the vertical plate blocks of the bending plates can limit the wire disc 5. The top protrusion can reduce the friction between the limiting discs on the wire disc 5 and the bending plates.
[0028] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the improvement concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A copper-based copper alloy wire spool intelligent dispensing device, characterized in that, The application relates to a wire reel guiding device. The device comprises a frame (1) with two spaced tracks (2) for guiding the movement of a wire reel (5); a limiting and distributing mechanism (3) is installed between the two tracks (2) and axially spaced along the tracks (2); the limiting and distributing mechanism (3) comprises a claw (31) rotatably installed between the two tracks (2) and used for clamping the wire reel (5), and a driving member (32) for driving the claw (31) to rotate and thereby limiting and releasing the wire reel (5); and a sensor (4) is arranged on the frame (1) and corresponds to each claw (31). The claw (31) comprises a connecting part (311) connected with the driving member (32) and a clamping part (312) upwardly clamping the wire reel (5). The bottom of each track (2) is provided with a connecting block (34), and a rotating shaft (33) is rotatably arranged between the two connecting blocks (34) and fixedly connected with the connecting part (311).
2. The copper-based copper alloy wire spool intelligent dispensing device according to claim 1, characterized in that, The driving member (32) is a telescopic driving member, and the output end of the driving member (32) is movably connected with the connecting part (311) below the rotating shaft (33), so that the claw (31) is driven by the driving member (32) to rotate in the positive and negative directions with the rotating shaft (33) as the center.
3. The copper-based copper alloy wire spool intelligent dispensing device according to claim 2, characterized in that, The clamping part (312) is provided with a concave circular groove (313) in the middle and two outwardly extending guide parts (314) at the two ends, and the end of each guide part (314) is provided with an upwardly protruding limiting part (315).
4. The copper-based copper alloy wire spool intelligent dispensing device according to claim 3, characterized in that, The two tracks (2) are obliquely arranged.
5. The copper-based copper alloy wire spool intelligent dispensing device according to claim 2, characterized in that, The two tracks (2) are two oppositely arranged bent plates, and the top of each track (2) is outwardly protruding and arc-shaped.
6. The copper-based copper alloy wire spool intelligent dispensing device according to claim 1, characterized in that, 7. The copper-based copper alloy wire spool intelligent dispensing device according to claim 6, characterized in that,