Warp yarn heating system

By installing hot air pipes and industrial hot air blowers on the loom to heat the warp yarns, the problem of warp yarn breakage caused by the hardening of weft yarns in northern winters was solved, thus improving weaving quality and efficiency.

CN223688546UActive Publication Date: 2025-12-19GUANGDONG FENGKAI MASCH CO LTD
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Patent Information

Application Number
CN202520112379.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-19
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

During the winter production and weaving process in the north, the hardening of the weft yarns causes the warp yarns to be unable to bend effectively, and may even break, affecting the weaving quality and efficiency.

Method used

The system employs a loom, upper crossbeam, hot air duct, and industrial hot air blower. The warp yarns are heated and softened through the air outlet at the bottom of the hot air duct, ensuring that the warp yarns remain warm before reaching the shed opening and preventing breakage.

Benefits of technology

It effectively prevents warp yarns from breaking in low-temperature environments, improves weaving quality and efficiency, and ensures that weft yarns can interweave smoothly.

✦ Generated by Eureka AI based on patent content.

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Abstract

A warp yarn heating system comprises a weaving machine, an upper cross beam, a hot air pipe and an industrial air heater, the upper cross beam is installed on the weaving machine, the hot air pipe is installed on the upper cross beam, a plurality of air outlets are formed in the bottom of the hot air pipe, the air outlets are evenly arranged at intervals in the length direction of the hot air pipe, and the air outlets face a warp yarn shed opening of the weaving machine. The industrial air heater is used for providing hot air for the hot air pipe. The warp yarn heating system solves the problems that in the prior art, when production and weaving are carried out in the north, due to cold weather and very hard weft yarns, the warp yarns cannot be effectively bent and even are broken, and interweaving and beating-up are difficult in the follow-up process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to warp heating technical field especially relates to a warp heating system machine. BACKGROUND

[0002] Warp refers to the yarn arranged along the length direction of the fabric during weaving. It is perpendicular to the weft and together forms the structure of the fabric. The quality of the warp has a crucial influence on the overall performance of the fabric, including strength, wear resistance, glossiness and hand feeling, etc. When weaving in the north, the weft is very hard due to the cold weather, which leads to the warp being unable to bend effectively, even breaking, and it is also difficult to interweave and beat the weft afterwards. SUMMARY

[0003] The utility model discloses a warp heating system, solves the problem of the warp being unable to bend effectively, even breaking, and it being also difficult to interweave and beat the weft afterwards when weaving in the north in the prior art due to the cold weather.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] A warp heating system, comprising a loom, an upper cross beam, a hot air pipe and an industrial hot air machine, the upper cross beam is installed on the loom, the hot air pipe is installed on the upper cross beam, the bottom of the hot air pipe is provided with a plurality of air outlets, a plurality of the air outlets are uniformly arranged along the length direction of the hot air pipe, a plurality of the air outlets are towards the warp shed opening of the loom, and the industrial hot air machine is used for providing hot air for the hot air pipe.

[0006] Further, the left and right sides of the hot air pipe are respectively provided with air inlets, and the air inlets are respectively communicated with the industrial hot air machine and the air outlet.

[0007] Specifically, it further comprises an adjusting plate, one end of the adjusting plate is provided with an adjusting groove, one end of the adjusting plate is installed on the upper cross beam through the adjusting groove, the other end of the adjusting plate is installed with the hot air pipe, and the adjusting plate can move up and down along the length direction of the adjusting groove.

[0008] Preferably, the number of the adjusting plates is five, and the hot air pipe is installed on the upper cross beam through the five adjusting plates.

[0009] In some embodiments, it further comprises a locking assembly, one end of the adjusting plate is installed on the upper cross beam through the first adjusting groove, the other end of the adjusting plate is installed with the hot air pipe through the locking assembly, and the locking assembly is used for locking and fixing the hot air pipe.

[0010] Further, the locking assembly comprises a mounting piece and a locking piece.

[0011] One end of the mounting piece is mounted to the adjusting plate, the other end of the mounting piece is mounted with the locking piece, the inside of the mounting piece is provided with a mounting groove, the hot air pipe is located in the mounting groove, the back surface of the hot air pipe is attached to the inner wall of the mounting groove, and the end of the locking piece abuts against the front surface of the hot air pipe.

[0012] Specifically, the locking assembly further comprises a pressing piece mounted to the end of the locking piece.

[0013] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0014] By means of the loom, the upper beam, the hot air pipe, the air outlet and the industrial hot air machine, the warp yarn is heated and softened by hot air, so that the warp yarn cannot be effectively bent or even directly broken in winter with too low temperature, thereby affecting the subsequent weaving quality and weaving efficiency, and the heating position is arranged at the warp yarn shedding opening, so that the warp yarn is prevented from being heated too early and cooled and hardened when reaching the shedding opening, thereby affecting subsequent interweaving and beating-up. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structure schematic view of a warp yarn heating system of one embodiment of the present application;

[0016] Figure 2 is a structure schematic view of a hot air pipe of one embodiment of the present application;

[0017] Figure 3 is a structure schematic view of an adjusting plate of one embodiment of the present application;

[0018] Figure 4 is a structure schematic view of a locking assembly of one embodiment of the present application;

[0019] Wherein: loom 1, upper beam 2, hot air pipe 3, air outlet 31, air inlet 32, adjusting plate 4, adjusting groove 41, locking assembly 5, mounting piece 51, mounting groove 511, locking piece 52, pressing piece 53, industrial hot air machine 6. DETAILED DESCRIPTION

[0020] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0021] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model. In addition, the features limited by "first" and "second" can explicitly or implicitly include one or more features, and are used to distinguish the described features, without order or difference. In the description of the utility model, "a plurality of" means two or more, unless otherwise stated.

[0022] In one embodiment of the utility model, as shown in Figures 1-4 A warp heating system, including loom 1, upper beam 2, hot air pipe 3 and industrial hot air machine 6, the upper beam 2 is installed to the loom 1, the hot air pipe 3 is installed to the upper beam 2, the bottom of the hot air pipe 3 is equipped with a plurality of air outlets 31, a plurality of the air outlet 31 is evenly arranged along the length direction of the hot air pipe 3, a plurality of the air outlet 31 is towards the warp shed opening of loom 1, and the industrial hot air machine 6 is used to provide hot air for the hot air pipe 3. In this embodiment, the loom 1 and the industrial hot air machine 6 are prior art, when installing, the upper beam 2 is installed to the loom 1, the hot air pipe 3 is installed to the upper beam 2, the plurality of the air outlet 31 is towards the warp shed opening of loom 1, when working, the loom 1 starts to transport warp, and the warp is transported to the shed opening of loom 1, at the same time, the industrial hot air machine 6 transports hot air to the hot air pipe 3, and the hot air is sprayed from the plurality of air outlets 31 in the bottom of the hot air pipe 3, so that the warp of just-formed shed can be heated and softened. The utility model uses hot air to heat and soften the warp by loom 1, upper beam 2, hot air pipe 3, air outlet 31 and industrial hot air machine 6, prevents the warp from being unable to effectively bend in winter when the temperature is too low, even directly breaks, so as to affect the subsequent weaving quality and weaving efficiency, and the heating position is arranged at the warp shed opening, prevents the warp from being heated too early and being cooled and hardened when reaching the shed opening, so as to make subsequent interweaving difficult.

[0023] As Figures 2-3As shown, air inlets 32 are respectively provided on the left and right sides of the hot air duct 3, and the air inlets 32 are respectively connected to the industrial hot air blower 6 and the air outlet 31. In this embodiment, the air inlets 32 are respectively provided on the left and right sides of the hot air duct 3, and the industrial hot air blower 6 is connected to the two air inlets 32 through the pipe and delivers hot air, and then sprays hot air out through multiple air outlets 31 to achieve efficient heating and softening of the warp yarn.

[0024] like Figures 2-3 As shown, it also includes an adjusting plate 4. One end of the adjusting plate 4 is provided with an adjusting groove 41. One end of the adjusting plate 4 is installed on the upper crossbeam 2 through the adjusting groove 41, and the other end of the adjusting plate 4 is installed with the hot air pipe 3. The adjusting plate 4 can move up and down along the length direction of the adjusting groove 41. In this embodiment, the adjusting plate 4 is provided with two adjusting grooves 41. The hot air pipe 3 is installed on the upper crossbeam 2 through the adjusting plate 4, and the hot air pipe 3 can move up and down through the first adjusting groove 41 of the adjusting plate 4, thereby adjusting the distance between multiple air outlets 31 and the warp yarns to ensure the quality of heating and softening.

[0025] like Figures 2-3 As shown, there are five adjusting plates 4, and the hot air duct 3 is installed on the upper crossbeam 2 via the five adjusting plates 4. In this embodiment, the hot air duct 3 is installed on the back of the upper crossbeam 2 via the five adjusting plates 4, which helps to improve the installation stability of the hot air duct 3.

[0026] like Figures 2-3 As shown, it also includes a locking assembly 5. One end of the adjusting plate 4 is mounted to the upper crossbeam 2 via the first adjusting groove 41, and the other end of the adjusting plate 4 is mounted to the hot air pipe 3 via the locking assembly 5. The locking assembly 5 is used to lock and fix the hot air pipe 3. In this embodiment, the number of locking assemblies 5 is five, one end of the adjusting plate 4 is mounted to the upper crossbeam 2, and the hot air pipe 3 is mounted to the other end of the adjusting plate 4 via the locking assembly 5.

[0027] like Figures 2-4As shown, the locking assembly 5 comprises a mounting member 51 and a locking member 52; one end of the mounting member 51 is mounted on the adjusting plate 4, the other end of the mounting member 51 is provided with the locking member 52, the inside of the mounting member 51 is provided with a mounting groove 511, the hot air pipe 3 is located in the mounting groove 511, the back of the hot air pipe 3 is attached to the inner wall of the mounting groove 511, and the end of the locking member 52 abuts against the front of the hot air pipe 3. In this embodiment, the mounting groove 51 is a concave structure, when mounting, one end of the mounting member 51 is mounted on the adjusting plate 4, the mounting groove 511 of the mounting member 51 faces downward, then one end of the locking member 52 is mounted on the other end of the mounting member 51, then the hot air pipe 3 is placed in the mounting groove 511, after being placed, the locking member 52 is twisted, so that the end of the locking member 52 abuts against the hot air pipe 3, thereby realizing locking and fixing. Preferably, the mounting groove 511 can also be suitable for placing hot air pipes 3 of different sizes, thereby improving its versatility.

[0028] As shown in the drawings, Figures 3-4 The locking assembly 5 further comprises a pressing member 53, and the pressing member 53 is mounted on the end of the locking member 52. In this embodiment, the pressing member 53 is mounted on the end of the locking member 52, and the end of the locking member 52 abuts against the hot air pipe 3 through the pressing member 53. The arrangement of the pressing member 53 can not only avoid the direct contact between the end of the locking member 52 and the hot air pipe 3 and abrasion, but also increase the pressing area, so that the hot air pipe 3 is more firmly mounted.

[0029] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the description of the present application, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A yarn heating system characterized by: The invention relates to a loom, an upper beam, a hot air pipe and an industrial hot air machine, the upper beam is installed on the loom, the hot air pipe is installed on the upper beam, the bottom of the hot air pipe is provided with a plurality of air outlets, the plurality of air outlets are uniformly arranged along the length direction of the hot air pipe, the plurality of air outlets are towards the warp shed opening of the loom, and the industrial hot air machine is used to provide hot air for the hot air pipe.

2. A yarn heating system according to claim 1, wherein: The left and right sides of the hot air pipe are respectively provided with air inlets, and the air inlets are respectively communicated with the industrial hot air machine and the air outlets.

3. A yarn heating system according to claim 1, wherein: The invention further relates to an adjusting plate, one end of the adjusting plate is provided with an adjusting groove, one end of the adjusting plate is installed on the upper beam through the adjusting groove, the other end of the adjusting plate is installed with the hot air pipe, and the adjusting plate can move up and down along the length direction of the adjusting groove.

4. A yarn heating system according to claim 3, wherein: The number of the adjusting plate is five, and the hot air pipe is installed on the upper beam through the five adjusting plates.

5. A yarn heating system according to claim 3, wherein: The invention further relates to a locking assembly, one end of the adjusting plate is installed on the upper beam through the adjusting groove, the other end of the adjusting plate is installed with the hot air pipe through the locking assembly, and the locking assembly is used to lock and fix the hot air pipe.

6. A yarn heating system according to claim 5, wherein: The locking assembly comprises a mounting piece and a locking piece. One end of the mounting piece is installed on the adjusting plate, the other end of the mounting piece is installed with the locking piece, the inside of the mounting piece is provided with a mounting groove, the hot air pipe is located in the mounting groove, the back of the hot air pipe is attached to the inner wall of the mounting groove, and the end of the locking piece is against the front of the hot air pipe.

7. A yarn heating system according to claim 6, wherein: The locking assembly further comprises a pressing piece, and the pressing piece is installed on the end of the locking piece.