Weft yarn heating system

By designing a weft heating system that uses ceramic heating plates and stainless steel placement plates to heat the weft yarn, the problem of weft yarn hardening and breakage caused by winter hardening in northern regions has been solved, thus improving weaving quality and efficiency.

CN223688547UActive Publication Date: 2025-12-19GUANGDONG FENGKAI MASCH CO LTD
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Patent Information

Application Number
CN202520112389.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-19
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

In northern winters, the cold weather causes the weft yarns to harden, making them unable to bend effectively and even leading to weft breakage, which affects weaving quality and efficiency.

Method used

Design a weft yarn heating system, including a barrel body, a barrel cover, a discharge sleeve, a placement plate, and a heating component. The heating component heats the weft yarn. The use of a ceramic heating plate and a stainless steel placement plate ensures uniform and safe heating, preventing heat loss and foreign object contamination.

Benefits of technology

This effectively prevents the weft yarn from hardening in low-temperature environments, ensuring weaving quality and efficiency, while reducing heat loss and foreign matter contamination, and improving the softness and workability of the weft yarn.

✦ Generated by Eureka AI based on patent content.

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Abstract

A weft yarn heating system comprises a barrel body, a barrel cover, a discharging sleeve, a containing plate and a heating assembly, the containing plate is installed at the inner bottom of the barrel body, the top face of the containing plate is used for containing weft yarns, the barrel cover is installed at the top of the barrel body, the discharging sleeve is installed on the barrel cover, a discharging opening is formed in the discharging sleeve, and the heating assembly is used for heating the interior of the barrel body. According to the weft yarn heating system, the problems that in the prior art, during production and weaving in the north, due to the fact that the weather is cold and the weft yarn is very hard, the weft yarn cannot be effectively bent, and even the phenomenon of weft breakage occurs are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to weft heating technical field especially relates to a weft heating system. BACKGROUND

[0002] Weft refers to in the weaving process, by shuttle drive, according to the interlacing rule of warp and weft, the yarn that passes through the warp horizontally. Compared with warp, the strength requirement of weft is lower, and the twist is generally lower than warp. Weft has the characteristics of fullness, softness, evenness, and has few appearance defects, and has certain elasticity. When weaving in the north, due to cold weather, weft is very hard, which leads to the phenomenon that weft cannot be effectively bent, and even broken weft. SUMMARY

[0003] The utility model discloses a weft heating system, solve the problem that in prior art in the north weaving, due to cold weather, weft is very hard, which leads to the phenomenon that weft cannot be effectively bent, and even broken weft.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] A weft heating system, including bucket body, bucket cover, discharge sleeve, placing plate and heating assembly, the placing plate is installed in the inner bottom of the bucket body, the top surface of the placing plate is used to place weft, the bucket cover is installed on the top of the bucket body, the discharge sleeve is installed on the bucket cover, the discharge sleeve is equipped with discharge port, and the heating assembly is used to heat the inside of the bucket body.

[0006] Further, the bucket body includes a composite fence and a bottom plate.

[0007] The top surface of the bottom plate is provided with a plurality of support columns, and the bottom surface of the placing plate is installed on the top surface of the support column.

[0008] Specifically, the composite fence includes an inner fence, an outer fence and heat insulation cotton.

[0009] The inner fence and the outer fence are respectively installed on the top surface of the bottom plate, the inner fence is located in the inner fence, and the heat insulation layer is arranged between the inner fence and the outer fence.

[0010] Preferably, the heating assembly includes a control box, a temperature controller, a heating plate and a temperature sensor.

[0011] The control box is installed on the outer side of the peripheral plate, the temperature controller is installed on the control box, the heating plate and the temperature sensor are respectively installed on the bottom plate, the heating plate is located below the placing plate, the temperature sensor is used for detecting and feeding back the temperature inside the barrel body, and the temperature controller is connected with the heating plate and the temperature sensor.

[0012] In some embodiments, the heating plate is made of ceramic or aluminum.

[0013] Further, the barrel cover is provided with a clamping opening, and the discharging sleeve is installed on the clamping opening.

[0014] Specifically, the top surface of the barrel cover is provided with a handle.

[0015] Preferably, the material of the discharging sleeve is ceramic.

[0016] In some embodiments, the placing plate is made of stainless steel.

[0017] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0018] Through the barrel body, the barrel cover, the discharging sleeve, the discharging opening, the placing plate and the heating assembly, the weft yarn that needs to be used can be heated, so that the weft yarn in the north in winter is not too hard, which can avoid the phenomenon of weft yarn breakage during weaving, and the setting of the barrel cover can not only slow down the loss of heat, but also prevent foreign matters from falling into the inside of the barrel body and polluting the weft yarn. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structure schematic view of a weft yarn heating system of one embodiment of the utility model;

[0020] Figure 2 is a structure schematic view of a barrel cover and a discharging sleeve of one embodiment of the utility model;

[0021] Figure 3 is a structure schematic view of a placing plate of one embodiment of the utility model;

[0022] Figure 4 is a structure schematic view of a bottom plate of one embodiment of the utility model;

[0023] Among them: barrel body 1, composite surrounding plate 11, inner surrounding plate 111, peripheral plate 112, heat preservation layer 113, bottom plate 12, support 121, barrel cover 2, clamping opening 21, handle 22, discharging sleeve 3, discharging opening 31, placing plate 4, heating assembly 5, control box 51, temperature controller 52, heating plate 53. DETAILED DESCRIPTION

[0024] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, are for the purpose of explanation only and are not to be construed as limiting the present application.

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be construed as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present application. In addition, the features limited as "first" and "second" can explicitly or implicitly include one or more of the features, which are used to distinguish the described features, and have no order or weight. In the description of the present application, "a plurality of" means two or more, unless otherwise stated.

[0026] In one embodiment of the present application, as shown in Figures 1-4 A weft heating system, comprising a barrel body 1, a barrel cover 2, a discharge sleeve 3, a placement plate 4 and a heating assembly 5, the placement plate 4 is installed on the inner bottom of the barrel body 1, the top surface of the placement plate 4 is used to place weft, the barrel cover 2 is installed on the top of the barrel body 1, the barrel cover 2 is installed with the discharge sleeve 3, the discharge sleeve 3 is provided with a discharge port 31, and the heating assembly 5 is used to heat the inside of the barrel body 1. In this embodiment, during operation, the weft is placed inside the barrel body 1, specifically on the top surface of the placement plate 4, and the barrel cover 2 is covered, then the heating assembly 5 heats the weft inside the barrel body 1, the heated weft can be drawn out of the discharge port 31 of the discharge sleeve 3, which is convenient for supplying the loom for weaving; the barrel body 1, the barrel cover 2, the discharge sleeve 3, the discharge port 31, the placement plate 4 and the heating assembly 5 can heat the weft needed to be used, avoid the weft being very hard in winter in the north, which causes the weft to be unable to bend effectively during weaving, and even causes the weft to break, which is beneficial to ensure the weaving quality and weaving efficiency, and the setting of the barrel cover 2 not only can slow down the loss of heat, but also can prevent foreign matter from falling into the inside of the barrel body 1 to pollute the weft.

[0027] As Figures 3-4As shown, the barrel body 1 comprises a composite fence 11 and a bottom plate 12; the top surface of the bottom plate 12 is provided with the composite fence 11, and the top surface of the bottom plate 12 is provided with a plurality of support columns 121 which are uniformly arranged along the circumferential direction of the bottom plate 12; the bottom surface of the placement plate 4 is mounted on the top surface of the support column 121, and the placement plate 4 is located inside the composite fence 11. In this embodiment, the number of support columns 121 is three, which are uniformly arranged along the circumferential direction of the bottom plate 12, and the placement plate 4 is locked and mounted on the top of the support column 121 by locking screws, which is convenient and fast to disassemble.

[0028] As shown in the Figures 3-4 As shown, the composite fence 11 comprises an inner fence 111, an outer fence 112 and thermal insulation cotton; the inner fence 111 and the outer fence 112 are respectively mounted on the top surface of the bottom plate 12, the inner fence 111 is located inside the outer fence 112, and a thermal insulation layer 113 is arranged between the inner fence 111 and the outer fence 112, and the thermal insulation cotton is mounted on the thermal insulation layer 113. In this embodiment, when mounting, the inner fence 111 and the outer fence 112 are respectively mounted on the top surface of the bottom plate 12, and the thermal insulation cotton is placed in the thermal insulation layer 113 between the inner fence 111 and the outer fence 112, which is beneficial to improve the heat preservation performance of the barrel body 1 and prevent rapid heat loss.

[0029] As shown in the Figures 3-4 As shown, the heating assembly 5 comprises a control box 51, a temperature controller 52, a heating plate 53 and a temperature sensor; the control box 51 is mounted on the outer side of the outer fence 112, the control box 51 is provided with the temperature controller 52, the heating plate 53 and the temperature sensor are respectively mounted on the bottom plate 12, the heating plate 53 is located below the placement plate 4, the temperature sensor is used for detecting and feeding back the temperature inside the barrel body 1, and the temperature controller 52 is coupled with the heating plate 53 and the temperature sensor. In this embodiment, the control box 51 is used to heat the heating plate 53, the heating plate 53 transmits heat to the placement plate 4 after heating, the temperature sensor detects the temperature inside the barrel body 1 in real time and feeds back to the temperature controller 52, the temperature controller 52 judges the temperature, if the set temperature is reached, the heating plate 53 will not heat any more, if the set temperature is not reached, the heating will continue.

[0030] In the embodiment, the heating plate 53 is made of ceramic or aluminum, and preferably made of ceramic. Ceramic material has good high-temperature resistance, and is generally above 2000 DEG C. Therefore, the ceramic heating plate can operate stably for a long time in a high-temperature environment. Ceramic material is not easily eroded by chemicals, has excellent corrosion resistance, and has a large heating area and uniform surface temperature distribution, so that local high-temperature points are not easily generated. This can not only better protect the experimental sample and heating appliance, but also improve the accuracy and repeatability of the experiment. At the same time, due to the uniform heating, the energy utilization rate of the ceramic heating plate is also relatively high, which can more effectively convert electrical energy into heat energy. Ceramic material is not easy to cause fire, and has good insulation performance. This makes the ceramic heating plate safer and more reliable in use, and can reduce the safety hazards in the experiment to a certain extent. The ceramic heating plate has a smooth surface and is not easy to stain, and is resistant to acid and alkali corrosion.

[0031] As shown in Figures 1-2 The barrel cover 2 is provided with a clamping opening 21, and the discharge sleeve 3 is installed on the clamping opening 21. In the embodiment, the middle part of the barrel cover 2 is provided with the clamping opening 21, and the discharge sleeve 3 is installed on the clamping opening 21 by interference fit, which is convenient and quick to install and not easy to fall out.

[0032] As shown in Figures 1-2 The top surface of the barrel cover 2 is provided with a handle 22. In the embodiment, the handle 22 is provided to facilitate the taking and placing of the barrel cover 2.

[0033] In the embodiment, the material of the discharge sleeve 3 is ceramic. Ceramic material has good high-temperature resistance, and is generally above 2000 DEG C. Therefore, the ceramic heating plate can operate stably for a long time in a high-temperature environment. Ceramic material is not easily eroded by chemicals, has excellent corrosion resistance, and has a large heating area and uniform surface temperature distribution, so that local high-temperature points are not easily generated. This can not only better protect the experimental sample and heating appliance, but also improve the accuracy and repeatability of the experiment. At the same time, due to the uniform heating, the energy utilization rate of the ceramic heating plate is also relatively high, which can more effectively convert electrical energy into heat energy. Ceramic material is not easy to cause fire, and has good insulation performance. This makes the ceramic heating plate safer and more reliable in use, and can reduce the safety hazards in the experiment to a certain extent. The ceramic heating plate has a smooth surface and is not easy to stain, and is resistant to acid and alkali corrosion.

[0034] In the embodiment, the material of the placing plate 4 is stainless steel. Stainless steel has a high melting point and good thermal stability, and can maintain its performance stable in a high-temperature environment. This makes the stainless steel placing plate able to withstand high-temperature heating and not easily deformed or damaged, thereby ensuring the continuity and efficiency of the heating process.

[0035] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A weft heating system characterized by: The application relates to a weft yarn placing barrel, which comprises a barrel body, a barrel cover, a discharging sleeve, a placing plate and a heating assembly.

2. A weft heating system according to claim 1, characterised in that: The barrel body comprises a composite surrounding plate and a bottom plate. The top surface of the bottom plate is provided with the composite surrounding plate, and the top surface of the bottom plate is provided with a plurality of supporting columns which are uniformly arranged along the circumferential direction of the bottom plate.

3. A weft heating system according to claim 2, wherein: The bottom surface of the placing plate is arranged on the top surface of the supporting columns, and the placing plate is arranged in the interior of the composite surrounding plate. The composite surrounding plate comprises an inner surrounding plate, an outer surrounding plate and heat insulation cotton.

4. A weft heating system according to claim 3, wherein: The inner surrounding plate and the outer surrounding plate are respectively arranged on the top surface of the bottom plate, the inner surrounding plate is arranged in the interior of the outer surrounding plate, a heat insulation layer is arranged between the inner surrounding plate and the outer surrounding plate, and the heat insulation cotton is arranged on the heat insulation layer. The heating assembly comprises a control box, a temperature controller, a heating plate and a temperature sensor.

5. A weft heating system according to claim 4, wherein: The control box is arranged on the outer side of the outer surrounding plate, the control box is provided with the temperature controller, the heating plate and the temperature sensor are respectively arranged on the bottom plate, the heating plate is arranged below the placing plate, the temperature sensor is used for detecting and feeding back the temperature in the barrel body, and the temperature controller is connected with the heating plate and the temperature sensor.

6. A weft heating system according to claim 1, characterised in that: The heating plate is made of ceramic material.

7. A weft heating system according to claim 1, characterised in that: The barrel cover is provided with a clamping opening, and the discharging sleeve is arranged on the clamping opening.

8. A weft heating system according to claim 1, characterized in that: The top surface of the barrel cover is provided with a handle.

9. A weft heating system according to claim 1, characterised in that: The discharging sleeve is made of ceramic material or aluminum material. The placing plate is made of stainless steel material.