Process template with internal zipper and magnetic snap combination

The five-layer sandwich panel structure of the process template enables precise positioning and fixing of zippers and magnetic snaps, solving the problems of low sewing efficiency and insufficient precision in existing technologies, and improving the efficiency and quality of garment production.

CN223688568UActive Publication Date: 2025-12-19ANHUI XINGXING GARMENTS CO LTD
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Patent Information

Application Number
CN202520318041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-19
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

The existing process of sewing zippers and magnetic snaps on tops is complicated, inefficient, and lacks precision, making it difficult to guarantee the consistency and stability of mass production. Furthermore, the existing templates cannot simultaneously meet the sewing requirements of zipper and magnetic snap combinations.

Method used

Design a process template for the combination of zipper and magnetic snap, including a five-layer clamping structure. Precise positioning and fixing are achieved through avoidance grooves and retaining strips on the clamping plates. Combined with size reference lines and model engraving lines, the zipper and magnetic snap are sewn together simultaneously.

Benefits of technology

It improved sewing efficiency, ensured sewing precision and production consistency, and reduced production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of garment sewing and processing, in particular to a process template for combining internal zippers and magnetic buckles, which sequentially comprises a first clamping plate, a second clamping plate, a third clamping plate, a fourth clamping plate and a fifth clamping plate from bottom to top, and a strip-shaped avoiding groove and a plurality of square avoiding grooves are respectively formed in the same positions of the first clamping plate, the second clamping plate, the third clamping plate, the fourth clamping plate and the fifth clamping plate. The clamping plate I is provided with a strip-shaped avoiding groove for placing a cloth piece with a magnetic buckle needing to be sewn and facilitating sewing of the cloth piece, the clamping plate IV is provided with a barrier strip II for limiting the zipper strip, so that the cloth piece position of the zipper strip is located above the strip-shaped avoiding groove, and a sewing needle can conveniently sew the top layer fabric, the zipper strip, the cloth piece with the magnetic buckle and the bottom layer fabric together. According to the process template, a plurality of square avoiding grooves are formed in the second clamping plate, positioning and sewing of a cloth piece with a magnetic buckle are achieved, a second blocking strip is arranged on the upper side of the fourth clamping plate and used for positioning a zipper strip, and therefore the process template can meet the sewing requirements of the zipper and the magnetic buckle at the same time, precise positioning and fixing of the zipper and the magnetic buckle are achieved, and the sewing efficiency is improved. The requirement of combined sewing of the coat zipper and the magnetic snap is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of clothing sewing processing, and specifically relates to a process template with inside zipper and magnetic fastener combination. BACKGROUND

[0002] In the modern clothing manufacturing industry, there are various closure methods for tops, among which zippers and magnetic fasteners are widely used due to their convenience and practicality. However, the existing top zippers and magnetic fasteners often face problems such as complex operation, low efficiency, insufficient precision, and the like during the sewing process, which directly affects the production efficiency and product quality of clothing.

[0003] Traditional zipper sewing processes require manual alignment of the chain teeth, threading, and sewing, among other steps, which not only takes a long time but also easily leads to errors due to human factors, affecting the flatness and durability of the zipper. At the same time, the sewing of magnetic fasteners also has similar problems, and the accurate positioning and fixing of magnetic fasteners often rely on the experience and skills of workers, making it difficult to ensure consistency and stability in mass production.

[0004] In order to solve the above problems, some auxiliary sewing tools have appeared on the market, such as zipper sewing templates and magnetic fastener sewing templates. However, these templates are mostly used for sewing zippers or magnetic fasteners alone and cannot meet the needs of top zipper and magnetic fastener combination. In addition, the design of existing templates is often simple and lacks sufficient precision and flexibility, making it difficult to adapt to the sewing requirements of tops of different styles and materials.

[0005] Therefore, it is necessary to develop an industrial template specifically for top zipper and magnetic fastener combination to improve sewing efficiency, ensure sewing precision, and reduce production costs. SUMMARY

[0006] The utility model aims to provide a process template with inside zipper and magnetic fastener combination, aiming to overcome the defects of the prior art and improve the production efficiency and product quality of the clothing manufacturing industry.

[0007] To this end, the utility model provides a process template of zipper magnetic fastener combination, from bottom to top includes clamping plate no. 1, clamping plate no. 2, clamping plate no. 3, clamping plate no. 4 and clamping plate no. 5 in proper order, and the front end of above five clamping plates is all connected by hinge mechanism rotation, wherein, clamping plate no. 1, clamping plate no. 2, clamping plate no. 3, clamping plate no. 4 and clamping plate no. 5 are provided with strip-shaped avoiding slot and several square avoiding slots respectively at the same position, the square avoiding slot is used to place the cloth piece with magnetic fastener needing to be sewn and facilitates sewing needle to sew it, clamping plate no. 1 and clamping plate no. 2 are provided with size contrast line, and the size contrast line is matched with the bottom layer fabric needing to be sewn, clamping plate no. 4 is provided with baffle no. 2, baffle no. 2 is arranged in parallel with the strip-shaped avoiding slot, baffle no. 2 limits the zipper strip, makes the cloth piece position of the zipper strip to be located above the strip-shaped avoiding slot, and facilitates sewing needle to sew together top layer fabric, the zipper strip and the cloth piece with magnetic fastener, the bottom layer fabric.

[0008] As a preferred technical scheme of the application, the plurality of square avoiding slots are respectively communicated with the strip-shaped avoiding slot.

[0009] As a preferred technical scheme of the application, the cloth piece with magnetic fastener has a magnetic fastener and a square cloth piece glued therewith, and the size of the square cloth piece is adapted to the size of the square avoiding slot.

[0010] As a preferred technical scheme of the application, the cloth piece with magnetic fastener is further provided with a layer of cover cloth on the upside, and the size of the cover cloth is greater than the size of the cloth piece with magnetic fastener.

[0011] As a preferred technical scheme of the application, the lower surface of the clamping plate no. 2 is glued with an antiskid pad, and the antiskid pad has a frosted surface in contact with the bottom layer fabric.

[0012] As a preferred technical scheme of the application, the center straight line where the baffle no. 2 is located is located directly above the square avoiding slot, and the baffle no. 2 is divided into multiple sections by the square avoiding slot.

[0013] As a preferred technical scheme of the application, the clamping plate no. 3 is provided with a baffle no. 1 on the upside, the baffle no. 1 is located at the rear side of the square avoiding slot and arranged in parallel with the strip-shaped avoiding slot, and limits the middle layer fabric no. 2 needing to be sewn.

[0014] As a preferred technical scheme of the application, the clamping plate no. 1, clamping plate no. 2, clamping plate no. 3, clamping plate no. 4 and clamping plate no. 5 are all transparent acrylic plates.

[0015] As a preferred technical scheme of the application, the clamping plate no. 5 is further provided with a model marking line.

[0016] The utility model provides a process template of inside zipper magnetic fastener combination, through set up five layers of clamping plate and sew together many pieces of fabric, through setting up a plurality of square avoiding slot on clamping plate two, realize the positioning and sewing of the cloth piece with magnetic fastener, through setting up baffle no.

[0017] In addition to the objects, features, and advantages described above, the application has other objects, features, and advantages. The application will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application, and are incorporated in and constitute a part of this application. The illustrations, together with the description, serve to explain the application, but are not intended to limit the application. In the drawings:

[0019] Figure 1 It is total assembly view of process template of inside zipper magnetic fastener combination of the utility model;

[0020] Figure 2 It is structure schematic view of clamping plate one in process template of inside zipper magnetic fastener combination of the utility model;

[0021] Figure 3 It is structure schematic view of clamping plate two in process template of inside zipper magnetic fastener combination of the utility model;

[0022] Figure 4 It is structure schematic view of clamping plate three in process template of inside zipper magnetic fastener combination of the utility model;

[0023] Figure 5 It is structure schematic view of clamping plate four in process template of inside zipper magnetic fastener combination of the utility model;

[0024] Figure 6 It is structure schematic view of clamping plate five in process template of inside zipper magnetic fastener combination of the utility model;

[0025] Figure 7 It is the unfolding view of the fabric being sewn, zipper strip and cloth piece with magnetic fastener in the utility model;

[0026] Explanation of reference numerals in the attached drawings: 1. Clamping plate one; 2. Clamping plate two; 3. Clamping plate three; 4. Clamping plate four; 5. Clamping plate five; 6. Hinge mechanism; 7. Strip-shaped clearance groove; 8. Square clearance groove; 9. Dimension reference line; 10. Anti-slip mat; 11. Stop bar one; 12. Stop bar two; 13. Model marking line; 21. Bottom layer fabric; 22. Fabric piece with magnetic snap; 23. Covering fabric piece; 24. Middle layer fabric one; 25. Middle layer fabric two; 26. Zipper strip; 27. Top layer fabric. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] like Figures 1-7 As shown, the process template of the inner zipper magnetic snap assembly of this utility model includes, from bottom to top: clamping plate 1, clamping plate 2, clamping plate 3, clamping plate 4 and clamping plate 5, and the front ends of the above five clamping plates are connected together by hinge mechanism 6, forming a multifunctional process template.

[0029] Specifically, strip-shaped clearance grooves 7 and several square clearance grooves 8 are respectively provided at the same position on the first clamp 1, the second clamp 2, the third clamp 3, the fourth clamp 4 and the fifth clamp 5. The multiple square clearance grooves 8 are connected to the strip-shaped clearance grooves 7 respectively, and the number and opening position of the square clearance grooves 8 are matched with the number and assembly position of the magnetic buckles in the garment, and can also be adjusted according to actual needs.

[0030] Each square clearance groove 8 contains a magnetic snap-on fabric piece 22, which is then sewn together using a sewing needle. Similarly, a strip-shaped clearance groove 7 is used to avoid the sewing needle, thus sewing the multiple layers of fabric and the zipper together. The magnetic snap-on fabric piece 22 has the magnetic snap glued to it. The size of the square fabric piece is adapted to the size of the square clearance groove 8. A covering fabric piece 23 is also provided on the upper side of the magnetic snap-on fabric piece 22. The size of the covering fabric piece 23 is larger than that of the magnetic snap-on fabric piece 22. After sewing, the magnetic snap in the magnetic snap-on fabric piece 22 is completely enclosed, preventing it from falling off.

[0031] like Figure 7 As shown, during the sewing process of the front piece containing the zipper and magnetic snap, the bottom fabric 21, the magnetic snap fabric piece 22, the covering fabric piece 23, the middle layer fabric 1 24, the middle layer fabric 25, the zipper strip 26 and the top layer fabric 27 need to be sewn together.

[0032] In order to accurately position each part, size reference lines 9 are arranged on the clamping plate 1 and the clamping plate 2, and the size reference lines 9 are matched with the bottom fabric 21 in shape and size; before the magnetic buckle cloth 22 and the cover cloth 23 are sewn together with the bottom fabric 21, the bottom fabric 21 needs to be laid on the clamping plate 1 at the position of the size reference line 9, so that the relative position is kept accurate, and the size reference line 9 on the clamping plate 2 can serve as a check purpose and a reference for positioning the laying of the middle fabric 1.

[0033] In addition, in order to prevent the bottom fabric 21 from sliding during sewing, a non-slip pad 10 is attached to the lower surface of the clamping plate 2, and the non-slip pad 10 has a frosted surface and is in contact with the bottom fabric 21 to avoid the bottom fabric 21 from sliding randomly.

[0034] In order to position the middle fabric 2 25 of a rectangular structure, a blocking strip 1 1 is arranged on the upper side of the clamping plate 3, the blocking strip 1 1 is located at the rear side of the square avoiding groove 8 and is arranged in parallel with the strip-shaped avoiding groove 7, so that the middle fabric 2 25 can be accurately laid above the magnetic buckle cloth 22 and sewn together with other parts.

[0035] In order to position and sew the strip-shaped zipper strip 26, a blocking strip 2 12 is arranged on the clamping plate 4, the blocking strip 2 12 is arranged in parallel with the strip-shaped avoiding groove 7, the central straight line where the blocking strip 2 12 is located is located directly above the square avoiding groove 8, and the blocking strip 2 12 is divided into multiple segments by the square avoiding groove 8. The blocking strip 2 12 limits the position of the zipper strip 26, so that the cloth position of the zipper strip 26 is located above the strip-shaped avoiding groove 7, and the sewing needle can sew the zipper strip 26 together with other clothes.

[0036] The clamping plate 5 is arranged at the topmost layer, and is used for pressing and positioning the zipper strip 26 and the top fabric 27 before sewing to prevent deviation. In addition, the clamping plate 5 is also provided with a model marking line 13, and different model marking lines 13 are arranged on the process template for producing different sizes of clothes, so as to facilitate the workers to quickly identify and avoid mistakes.

[0037] The clamping plate 1, the clamping plate 2, the clamping plate 3, the clamping plate 4 and the clamping plate 5 are all transparent acrylic plates, which are beneficial to the workers to observe whether the clothes move during the whole sewing process, so as to stop the machine in time and correct.

[0038] The working principle and working process of the process template of the inside zipper magnetic buckle combination of the utility model will be briefly described below.

[0039] First, the clamping plate two 2, clamping plate three 3, clamping plate four 4 and clamping plate five 5 are unfolded as a whole, separated from the clamping plate one 1, the bottom layer fabric 21 is laid on the upper side of the bottom layer clamping plate one 1, and the position is adjusted according to the size reference line 9; then the clamping plate two 2 is closed, a magnetic buckle cloth piece 22 is placed in each square avoiding groove 8 on the clamping plate two 2, and then a cover cloth piece 23 is laid to wrap the magnetic buckle; then the clamping plate three 3, clamping plate four 4 and clamping plate five 5 are closed, and finally the sewing needle in the full-automatic sewing equipment is automatically sewn along the square avoiding groove 8, wherein the anti-skid pad 10 bonded to the lower surface of the clamping plate two 2 is in contact with the bottom layer fabric 21 to prevent the bottom layer fabric 21 from sliding randomly.

[0040] After the magnetic buckle cloth piece 22 and the bottom layer fabric 21 are sewn, the clamping plate three 3, clamping plate four 4 and clamping plate five 5 are unfolded again, the middle layer fabric one 24 is laid on the clamping plate two 2, and the position is adjusted to the appropriate position according to the size reference line 9 on the clamping plate two 2, then the clamping plate three 3 is closed, the middle layer fabric two 25 is laid according to the position of the upper side of the blocking strip one 11 on the clamping plate three 3, and then the clamping plate four 4 is closed, the zipper strip 26 is laid according to the position of the upper side of the blocking strip two 12 on the clamping plate four 4, so that another part of the zipper strip 26 is located on the upper side of the strip-shaped avoiding groove 7, and then the top layer fabric 27 is laid thereon, and finally the clamping plate five 5 is closed to press the top layer fabric 27 and the zipper strip 26, the sewing needle in the full-automatic sewing equipment is automatically sewn along the strip-shaped avoiding groove 7, all the above-mentioned pieces are sewn together, then the process template is opened, the sewn fabric is removed from the process template, and the whole process is completed, preparing for the next cycle.

[0041] The process template with a zipper and magnetic buckle combination inside provided by the utility model can conveniently sew multiple pieces of fabric together by setting five clamping plates, realize positioning and sewing of the magnetic buckle cloth piece by setting multiple square avoiding grooves on the clamping plate two, realize positioning of the zipper strip by setting the blocking strip two on the upper side of the clamping plate four, so as to simultaneously adapt to the sewing requirements of the zipper and the magnetic buckle, realize accurate positioning and fixing of both, and meet the sewing requirements of the combination of the upper garment zipper and the magnetic buckle. In addition, the clamping plate is provided with a size reference line and a model marking line, so that the sewing efficiency is improved, the sewing precision is ensured, and the production cost is reduced.

[0042] The above only describes the preferred embodiments of the present application and is not used to limit the present application. The present application can have various changes and variations for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A process template for an internal zipper and magnetic snap assembly, characterized in that, From bottom to top, the five clamps are arranged in sequence as follows: clamp 1 (1), clamp 2 (2), clamp 3 (3), clamp 4 (4) and clamp 5 (5), and the front ends of the five clamps are connected by a hinge mechanism (6). Among them, the first clamp (1), the second clamp (2), the third clamp (3), the fourth clamp (4) and the fifth clamp (5) are respectively provided with strip-shaped clearance grooves (7) and several square clearance grooves (8) at the same position. The square clearance grooves (8) are used to place the magnetic buckle fabric piece (22) that needs to be sewn and to facilitate sewing. The first clamp (1) and the second clamp (2) are provided with size reference lines (9). The size reference lines (9) match the bottom fabric (21) that needs to be sewn. A second stop bar (12) is provided on the clamping plate four (4). The second stop bar (12) is arranged parallel to the strip-shaped clearance groove (7). The second stop bar (12) limits the zipper strip (26) so that the fabric piece of the zipper strip (26) is located above the strip-shaped clearance groove (7), which makes it convenient for the sewing needle to sew the top fabric (27), the zipper strip (26), the fabric piece with magnetic buckle (22), and the bottom fabric (21) together.

2. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The plurality of square clearance slots (8) are respectively connected to the strip clearance slots (7).

3. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The magnetic snap-on fabric piece (22) has a magnetic snap and a square fabric piece glued to it, and the size of the square fabric piece is adapted to the size of the square clearance groove (8).

4. The process template for the inner zipper and magnetic snap assembly according to claim 3, characterized in that, A covering fabric (23) is also provided on the upper side of the magnetic buckle fabric (22), and the size of the covering fabric (23) is larger than the size of the magnetic buckle fabric (22).

5. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The lower surface of the second clamp (2) is bonded with an anti-slip pad (10), which has a frosted surface that contacts the bottom fabric (21).

6. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The center line of the second stop bar (12) is located directly above the square clearance groove (8), and the second stop bar (12) is divided into multiple segments by the square clearance groove (8).

7. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The upper side of the clamping plate three (3) is provided with a stop bar one (11). The stop bar one (11) is located behind the square clearance groove (8) and is set parallel to the strip clearance groove (7) to limit the middle layer fabric two (25) that needs to be sewn.

8. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The first clamp (1), the second clamp (2), the third clamp (3), the fourth clamp (4) and the fifth clamp (5) are all transparent acrylic sheets.

9. The process template for the inner zipper and magnetic snap assembly according to claim 1, characterized in that, The clamping plate five (5) is also provided with model markings (13).