Dyeing equipment for flannel fabric production

By combining lifting and limiting components, the placement and removal of flannel fabric rolls are automated, solving the problem of laborious and time-consuming operation of existing equipment and improving production efficiency and dyeing uniformity.

CN223688593UActive Publication Date: 2025-12-19JIANGSU HONGSHU TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202423267347.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-19
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing flannel fabric dyeing equipment is laborious in placing and removing rolls, resulting in cumbersome and time-consuming operation and affecting production efficiency.

Method used

Employing lifting and limiting components, the moving plate drives the fixed plate and placement shaft into the dyeing box. Combined with the drive and circulation components, it achieves automated placement and removal of the roll. The placement shaft is rotated by magnetic attraction to ensure dyeing uniformity.

Benefits of technology

This technology enables rapid placement and removal of flannel fabric, reduces dyeing time, improves production efficiency, and ensures uniform dyeing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223688593U_ABST
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Abstract

The utility model discloses dyeing equipment for flannel fabric production, which comprises a dyeing box, a lifting component is arranged at the top of the dyeing box, a movable plate is arranged at the top of the dyeing box through the lifting component, a limiting component is arranged on the left side of the top of the movable plate, and a fixed plate is fixedly arranged at the bottom of the movable plate. And a placing shaft is rotationally arranged in the fixing plate. After a winding drum of flannel fabric is placed on the placing shaft, the limiting assembly makes contact with the placing shaft and the winding drum of the flannel fabric, the winding drum of the flannel fabric is limited, meanwhile, the lifting assembly drives the fixing plate and the limiting assembly to move downwards through the moving plate, and the placing shaft drives the winding drum of the flannel fabric to enter the dyeing box; according to the flannel fabric dyeing box, the flannel fabric can be rapidly placed in the dyeing box, after the flannel fabric is dyed, the flannel fabric can be rapidly taken out of the dyeing box, and therefore the time consumed by the flannel fabric dyeing procedure is shortened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flannel fabric dyeing technical field especially, relates to a dyeing equipment for flannel fabric production. BACKGROUND

[0002] Flannel is a kind of soft and has the flannel of (cotton) wool yarn weaving (cotton) wool fabric, generally refers to the mixed color coarse comb (cotton) wool yarn weaving has the style of the coarse spinning (cotton) wool fabric of the pin, and it has a layer of full and clean fluff inside, and it is not exposed to weave, and the hand feeling is soft and flat, and the flannel without dyeing usually presents the natural color of wool or chemical fiber raw material, and it is mostly monotonous color such as rice white, grey white etc., and the color preference of consumer for textile is different, so it needs to be dyed, and the colorful effect can be obtained.

[0003] And flannel fabric usually uses dyeing equipment to dye, and the flannel fabric is wound into a reel, and the reel is placed on the shaft for placing, and the shaft is placed in the dyeing box, and the flannel fabric is dyed by the dye in the dyeing box, but during the placing process, the worker needs to take out the shaft from the dyeing box, place the reel of flannel fabric on the shaft, and place the shaft in the dyeing box, so that the placing process of flannel fabric is troublesome and laborious, and based on the above problems, the present application provides a dyeing equipment for flannel fabric production. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the utility model provides a dyeing equipment for flannel fabric production for solving the problems in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A dyeing equipment for flannel fabric production, including dyeing box, the top of dyeing box is provided with lifting assembly, the top of dyeine box is provided with moving plate through lifting assembly, the top left side of moving plate is provided with limiting assembly, the bottom of moving plate is fixedly provided with fixed plate, the inside of fixed plate is rotatably provided with placing shaft, the surface of placing shaft is provided with liquid outlet hole, the lower side wall of dyeing box is fixedly provided with placing rack, the front and rear side walls of dyeing box are both fixedly provided with heating plate, the right side of dyeing box is provided with driving assembly, the left side of dyeing box is provided with circulating assembly.

[0007] Preferably, the lifting assembly includes a mounting bracket and a guide rod, the mounting bracket is fixedly installed on the top of the dyeing box, the mounting bracket is fixedly provided with a hydraulic push rod on the top, the output end of the hydraulic push rod is fixedly installed on the top of the moving plate, the guide rod is slidably arranged in the mounting bracket, and the bottom end of the guide rod is fixedly installed on the top of the moving plate.

[0008] Preferably, the limiting assembly includes a double-shaft motor fixedly installed at the top left side of the moving plate, a screw rod is fixedly arranged at the output end of the double-shaft motor, one end of the screw rod away from the double-shaft motor is rotatably arranged in the interior of the moving plate, a sleeve is threadedly arranged on the surface of the screw rod, a connecting plate is fixedly arranged at the bottom of the sleeve, the connecting plate is slidably arranged at the top of the moving plate, and a limiting plate is fixedly arranged at the bottom of the sleeve.

[0009] Preferably, the driving assembly includes a driving motor fixedly installed at the right side of the dyeing box, a magnet one is fixedly arranged at the output end of the driving motor, a magnet two is arranged at the left side of the magnet one, and the magnet two is fixedly installed at the right end of the placing shaft.

[0010] Preferably, the circulating assembly includes a conveying pump, a liquid inlet pipe and a liquid outlet pipe are fixedly arranged at the liquid inlet end and the liquid outlet end of the conveying pump respectively, the liquid inlet pipe is penetrated through the dyeing box and extends into the interior of the dyeing box, a filter box is fixedly arranged at the left end of the liquid outlet pipe, a filter screen is fixedly arranged in the interior of the filter box, a conveying pipe is fixedly arranged at the top of the filter box, a connecting sleeve is slidably arranged on the surface of the conveying pipe, a pushing plate is fixedly arranged at the top of the connecting sleeve, a gas cylinder is fixedly arranged at the left side of the pushing plate, and the output end of the gas cylinder is connected with the pushing plate.

[0011] Preferably, the number of the limiting plates is two, the two limiting plates are symmetrically distributed, and the limiting plates are made of stainless steel.

[0012] Preferably, the inner diameter of the conveying pipe is same as the inner diameter of the placing shaft, the conveying pipe and the placing shaft are made of stainless steel, and the number of the liquid outlet holes is several, and the several liquid outlet holes are all penetrated through the surface of the placing shaft.

[0013] Compared with the prior art, the beneficial effects of the flannel fabric production dyeing equipment are as follows: after the flannel fabric reel is placed on the placing shaft, the limiting assembly is in contact with the placing shaft and the flannel fabric reel, the flannel fabric reel is limited, the lifting assembly drives the fixed plate and the limiting assembly to move downwards through the moving plate, the placing shaft drives the flannel fabric reel to enter the interior of the dyeing box, the flannel fabric is quickly placed in the interior of the dyeing box, and when the flannel fabric is dyed, the flannel fabric can be quickly taken out from the dyeing box, so that the time consumed in the flannel fabric dyeing process is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structure front view of the utility model;

[0015] Figure 2 It is a structure longitudinal section view of the utility model.

[0016] Figure 3 It is the structure schematic drawing of the limiting assembly of the utility model;

[0017] Figure 4 It is the structure schematic drawing of the circulating assembly of the utility model;

[0018] Figure 5 It is the structure schematic drawing of the driving assembly of the utility model.

[0019] In the figure: 1, dyeing box; 2, mounting frame; 3, hydraulic push rod; 4, moving plate; 5, guide rod; 6, double-shaft motor; 7, screw rod; 8, screw sleeve; 9, connecting plate; 10, limiting plate; 11, fixed plate; 12, placing shaft; 13, liquid outlet hole; 14, driving motor; 15, magnet one; 16, magnet two; 17, delivery pump; 18, liquid outlet pipe; 19, liquid inlet pipe; 20, filter box; 21, filter screen; 22, delivery pipe; 23, connecting sleeve; 24, push plate; 25, air cylinder; 26, placing frame; 27, heating plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Refer to Figures 1-5The utility model provides a flannel fabric production is with dyeing equipment, including dyeing box 1, the top of dyeing box 1 is provided with lifting assembly, and the top of dyeing box 1 is provided with moving plate 4 through lifting assembly, and the top left side of moving plate 4 is provided with limiting assembly, and the bottom of moving plate 4 is fixedly provided with fixed plate 11, and the inside rotation of fixed plate 11 is provided with the placement axis 12, and the surface of placement axis 12 is provided with liquid outlet hole 13, and the lower side wall of dyeing box 1 is fixedly provided with the rack 26, and the front and rear side wall of dyeing box 1 is fixedly provided with heating plate 27, and the dyeing solution is heated through heating plate 27, makes dyeing solution temperature reach the temperature range required by flannel fabric dyeing, lifting assembly includes mounting bracket 2 and guide rod 5, and mounting bracket 2 is fixedly installed at the top of dyeing box 1, and the top of mounting bracket 2 is fixedly provided with hydraulic push rod 3, and the output end of hydraulic push rod 3 is fixedly installed at the top of moving plate 4, and guide rod 5 is slidably arranged in the inside of mounting bracket 2, and the bottom of guide rod 5 is fixedly installed at the top of moving plate 4, and limiting assembly includes double-shaft motor 6 fixedly installed at the top left side of moving plate 4, and the output end of double-shaft motor 6 is fixedly provided with screw rod 7, and the end away from double-shaft motor 6 of screw rod 7 is rotatably arranged in the inside of moving plate 4, and the surface of screw rod 7 is threadedly provided with screw sleeve 8, and the bottom of screw sleeve 8 is fixedly provided with connecting plate 9, and connecting plate 9 is slidably arranged at the top of moving plate 4, and the bottom of screw sleeve 8 is fixedly provided with limiting plate 10, and the number of limiting plate 10 is two, and the two limiting plate 10 is symmetrically distributed, and limiting plate 10 is made of stainless steel material, and flannel fabric is limited through the two limiting plate 10, and the output end is driven to rotate screw rod 7 through double-shaft motor 6, and screw sleeve 8 drives limiting plate 10 to contact the placement axis 12 and the flannel fabric reel through connecting plate 9, and the fixed plate 11 and limiting assembly are moved down through moving plate 4, and the placement axis 12 is contacted with the rack 26, so that the placement axis 12 drives flannel fabric to enter the inside of dyeing box 1, so that flannel fabric is placed in the inside of dyeing box 1, and after dyeing, flannel fabric can be quickly taken out from the inside of dyeing box 1, so that flannel fabric can enter the next process, so that the time consumption of flannel fabric processing is reduced, and the right side of dyeing box 1 is provided with drive assembly, and the left side of dyeing box 1 is provided with circulating assembly.

[0022] Specifically, the drive assembly includes a drive motor 14 fixedly installed on the right side of the dyeing box 1, the output end of the drive motor 14 is fixedly provided with a magnet 15, the left side of the magnet 15 is provided with a magnet 16, the magnet 16 is fixedly installed on the right end of the placement axis 12, the placement axis 12 is in contact with the inside of the rack 26, at this time, the magnet 16 is in contact with the magnet 15, the magnet 16 and the magnet 15 are mutually adsorbed, the output end is driven to rotate the magnet 15 through the drive motor 14, and the magnet 16 is driven to rotate through the magnet 15, the magnet 16 drives the placement axis 12 to rotate, the placement axis 12 drives the flannel fabric to rotate in the dyeing solution, so that the flannel fabric dyeing is more uniform.

[0023] Specifically, the circulating assembly comprises a delivery pump 17, the inlet end and the outlet end of the delivery pump 17 are fixedly provided with an inlet pipe 19 and an outlet pipe 18 respectively, the inlet end of the inlet pipe 19 penetrates the dyeing box 1 and extends to the inside of the dyeing box 1, the left end of the outlet pipe 18 is fixedly provided with a filter box 20, the filter box 20 is fixedly provided with a filter screen 21 inside, the top of the filter box 20 is fixedly provided with a delivery pipe 22, the inner diameter of the delivery pipe 22 is the same as the inner diameter of the placing shaft 12, the delivery pipe 22 and the placing shaft 12 are both made of stainless steel material, the number of the outlet holes 13 is several, and the several outlet holes 13 are all penetratingly arranged on the surface of the placing shaft 12, so that the dyeing liquid can enter the inside of the placing shaft 12 through the delivery pipe 22, and the flow rate of the dyeing liquid entering the placing shaft 12 through the delivery pipe 22 is kept consistent, thereby avoiding the situation that the dyeing liquid cannot penetrate the flannel fabric due to the reduced flow rate of the dyeing liquid, the surface of the delivery pipe 22 is slidingly provided with a connecting sleeve 23, the top of the connecting sleeve 23 is fixedly provided with a pushing plate 24, the left side of the pushing plate 24 is fixedly provided with a pneumatic cylinder 25, the pneumatic cylinder 25 is fixedly installed on the left side of the dyeing box 1, and the output end of the pneumatic cylinder 25 is connected with the pushing plate 24, the output end of the pneumatic cylinder 25 is elongated to drive the pushing plate 24 to push the connecting sleeve 23 to move to the right side, so that the connecting sleeve 23 is in contact with the placing shaft 12, the delivery pipe 22 is connected with the placing shaft 12 through the connecting sleeve 23, the delivery pump 17 draws the dyeing liquid into the inside of the outlet pipe 18 through the inlet pipe 19, and then the dyeing liquid enters the inside of the filter box 20 through the outlet pipe 18, the dyeing liquid is filtered through the filter screen 21, the filtered dyeing liquid enters the inside of the delivery pipe 22 through the delivery pipe 22, and then the dyeing liquid enters the placing shaft 12 through the delivery pipe 22, and is sprayed out through the outlet holes 13 on the surface of the placing shaft 12, so that the dyeing liquid continuously penetrates the flannel fabric, thereby facilitating the rapid dyeing of the flannel fabric, and the dyeing liquid is filtered through the filter screen 21, thereby avoiding the situation that the outlet holes 13 are blocked due to the mixing of fluff in the dyeing liquid.

[0024] The dyeing equipment for flannel fabric production is connected with 220V mains, and the main controller can be a computer or other known device that can be controlled.

[0025] In use: the roll of flannel fabric to be dyed is placed on the placing shaft 12, the output end of the double-shaft motor 6 drives the screw rod 7 to rotate, so that the screw sleeve 8 drives the connecting plate 9 to move, so that the limiting plate 10 is in contact with the placing shaft 12, the roll of flannel fabric is limited by the limiting plate 10, the output end of the hydraulic push rod 3 drives the moving plate 4 to move downward, and the moving plate 4 is guided by the guide rod 5, so that the moving plate 4 drives the placing shaft 12 to move downward through the fixed plate 11, and the moving plate 4 drives the limiting assembly to move downward, so that the placing shaft 12 is in the inside of the placing frame 26.

[0026] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0027] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A dyeing apparatus for flannel fabric production, comprising a dyeing tank (1), characterized in that, The dyeing box (1) top is provided with lifting assembly, the dyeing box (1) top is provided with moving plate (4) through lifting assembly, the moving plate (4) top left is provided with limit assembly, the moving plate (4) bottom is fixedly provided with fixed plate (11), the fixed plate (11) inside rotation is provided with placement shaft (12), the placement shaft (12) surface is provided with liquid outlet hole (13) through, the dyeing box (1) lower lateral wall is fixedly provided with rack (26), the dyeing box (1) front and rear lateral wall is fixedly provided with heating plate (27), the dyeing box (1) right side is provided with drive assembly, the dyeing box (1) left side is provided with circulation assembly.

2. The dyeing apparatus for production of flannel fabric according to claim 1, wherein, The lifting assembly includes mounting bracket (2) and guide rod (5), the mounting bracket (2) is fixedly installed on the top of the dyeing box (1), the mounting bracket (2) top is fixedly provided with hydraulic push rod (3), the output end of the hydraulic push rod (3) is fixedly installed on the top of the moving plate (4), the guide rod (5) is slidably arranged in the mounting bracket (2), and the bottom end of the guide rod (5) is fixedly installed on the top of the moving plate (4).

3. The dyeing apparatus for flannel fabric production according to claim 1, characterized in that, The limit assembly includes a double-shaft motor (6) fixedly installed on the top left of the moving plate (4), the output end of the double-shaft motor (6) is fixedly provided with a screw rod (7), the screw rod (7) is rotatably arranged in the moving plate (4) away from the double-shaft motor (6), the screw rod (7) is threadedly provided with a screw sleeve (8) on the surface, the screw sleeve (8) is fixedly provided with a connecting plate (9) at the bottom, the connecting plate (9) is slidably arranged on the top of the moving plate (4), and the screw sleeve (8) is fixedly provided with a limiting plate (10) at the bottom.

4. The dyeing apparatus for production of flannel fabric according to claim 1, wherein The drive assembly includes a drive motor (14) fixedly installed on the right side of the dyeing box (1), the output end of the drive motor (14) is fixedly provided with a magnet (15), the left side of the magnet (15) is provided with a magnet (16), and the magnet (16) is fixedly installed on the right end of the placement shaft (12).

5. The dyeing apparatus for flannel fabric production according to claim 1, characterized in that, The circulation assembly includes a delivery pump (17), the inlet and outlet ends of the delivery pump (17) are fixedly provided with an inlet pipe (19) and an outlet pipe (18), respectively, the inlet end of the inlet pipe (19) penetrates the dyeing box (1) and extends into the dyeing box (1), the left end of the outlet pipe (18) is fixedly provided with a filter box (20), the filter box (20) is fixedly provided with a filter screen (21) inside, the filter box (20) is fixedly provided with a delivery pipe (22) on the top, the delivery pipe (22) is slidably provided with a connecting sleeve (23) on the surface, the connecting sleeve (23) is fixedly provided with a push plate (24) on the top, the push plate (24) is fixedly provided with an air cylinder (25) on the left side, the air cylinder (25) is fixedly installed on the left side of the dyeing box (1), and the output end of the air cylinder (25) is connected with the push plate (24).

6. The dyeing apparatus for production of flannel fabric according to claim 3, wherein The number of limiting plates (10) is two, the two limiting plates (10) are symmetrically distributed, and the limiting plates (10) are made of stainless steel.

7. The dyeing apparatus for production of flannel fabric according to claim 5, wherein The inner diameter of the conveying pipe (22) is same as the inner diameter of the placing shaft (12), the conveying pipe (22) and the placing shaft (12) are made of stainless steel, the number of the liquid outlet holes (13) is several, and the several liquid outlet holes (13) are all arranged on the surface of the placing shaft (12).