Shaping device for blanket production
By designing a blanket shaping device with a flipping function, the problem of uneven temperature between the upper and lower layers of the blanket was solved, achieving uniform heat shaping of the blanket and improving production efficiency and shaping quality.
Patent Information
- Application Number
- CN202422752664.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the existing blanket production process, the heat setting device causes uneven temperature between the upper and lower layers of the blanket, affecting the setting effect and dimensional stability.
Design a shaping device with a flipping function. The blanket is flipped by a motor-driven lead screw and pneumatic grippers to ensure uniform heat shaping on both the top and bottom surfaces. The heating structure and air pump provide uniform hot air.
It enables continuous heat setting on both sides of the blanket, improving production efficiency, ensuring flatness and stability, avoiding wrinkles and deformation, and improving the setting quality.
Smart Images

Figure CN223688603U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a blanket production technical field, concretely is a kind of for blanket production's setting device. BACKGROUND
[0002] In the blanket production process, heat setting is a crucial step, blanket in production process, due to various physical mechanical and chemical action, its external morphology and structure size can change, this change can lead to blanket lose original form, appearance and style, thereby affecting its service performance, by heat setting treatment, can stabilize the size of blanket to some extent, make it not easy to produce deformation or shrinkage in use process, ensure the quality and durability of product.
[0003] Through the search, a width adjustable papermaking blanket production heat setting device, application No.: CN202311438303.7, the device when heat setting treatment is carried out to blanket, hot gas only through the small hole on conveyer belt and the lower part of blanket contact, hot air only blows from bottom, possibly leading to the temperature difference of upper and lower layers of blanket is remarkable, upper layer can be insufficient in temperature due to distance from heat source is far, lower layer can be too high in temperature due to direct heating, the non-uniformity of this temperature distribution can affect the effect of heat setting, so that the physical properties and dimensional stability of different parts of blanket exist difference. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of setting device for blanket production to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of setting device for blanket production, including base and the fixed frame being fixed in the top middle part of base, further including:
[0006] The first motor is fixed in the right side of fixed frame, the inside of fixed frame is rotatably connected with screw rod, and the output shaft of first motor penetrates to the inside of fixed frame and is fixedly connected with the right end of screw rod, the right side of the surface of screw rod is connected with moving block, and the top of moving block is fixed with blanket support platform, the right side of the above of base is bolted with heat setting cover, the rear side of the above of base is placed with support frame, and the above of support frame is fixed with heating structure;
[0007] The support plates are fixed on the left side of the top of the base and are movably connected with adjusting structures, the upper portion of the adjusting structure is provided with a lifting plate, the lower portion of the one side surface of the lifting plate is fixed with a fixed block, the lower portion of the fixed block is provided with a pneumatic cylinder, the top of the pneumatic cylinder output shaft is fixedly connected with the bottom of the fixed block, the upper portion of the surface of the lifting plate is fixed with a mounting frame, the surface of the lifting plate is fixed with a driving motor, the opposite surfaces of the mounting frame are provided with pneumatic clamping jaws, and the output shaft of the driving motor penetrates the mounting frame and is fixedly connected with the surface of the pneumatic clamping jaws.
[0008] Preferably, a guide groove is formed in the bottom of the inner wall of the fixing frame, a guide block is fixed to the bottom of the moving block, and the guide block extends to the inside of the guide groove and is slidably connected with the inner wall of the guide groove.
[0009] Preferably, the heating structure comprises a heating box, an air suction pump and an exhaust pipe, the heating box is fixed to the right side of the top of the support frame, an electric heating wire is arranged in the heating box, the air suction pump is fixed to the left side of the top of the support frame, the air suction pump is communicated with the heating box, the front side of the air suction pump is communicated with the exhaust pipe, and the exhaust pipe is fixedly connected with the heat setting cover.
[0010] Preferably, the adjusting structure comprises a position adjusting plate, a second motor, a threaded rod and a moving plate, the position adjusting plate is fixed between the support plates, the second motor is fixed to the surface of the front support plate, the threaded rod is rotatably connected above the support plates, the output shaft of the second motor penetrates the support plates and is fixedly connected with the front end of the threaded rod, and the moving plate is slidably connected to the front and rear sides of the top of the position adjusting plate.
[0011] Preferably, the pneumatic cylinder is fixed to the surface of one side of the moving plate, and the lifting plate penetrates into the inside of the moving plate and is slidably connected with the inner wall of the moving plate.
[0012] Preferably, a limiting plate is fixed to the top of the position adjusting plate, a limiting groove is formed in the bottom of the moving plate, and the limiting plate penetrates the limiting groove and is slidably connected with the inner wall of the limiting groove.
[0013] Preferably, the front and rear sides of the surface of the threaded rod are oppositely provided with threads.
[0014] Preferably, the threaded rod penetrates the moving plate and is threadedly connected with the moving plate, and the thread directions of the front and rear sides of the surface of the threaded rod are oppositely arranged.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The utility model discloses a turnover function can be in the upper surface of blanket heat setting, through the turnover operation continues to the lower part of blanket heat setting, the continuous heat setting treatment of two sides is carried out, the production time is greatly saved, and the overall production efficiency is improved, and the flatness and stability of blanket can be ensured in the process of turning over, the wrinkle or deformation problem caused by manual turnover is avoided, the heat setting treatment of two sides is carried out, and the even heat setting effect of two sides is ensured, thereby improving the setting quality. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0018] Figure 2 It is the three-dimensional structure schematic diagram of another view of the utility model;
[0019] Figure 3 It is the three-dimensional schematic diagram of the fixed frame in the utility model;
[0020] Figure 4 It is the three-dimensional schematic diagram of the utility model Figure 3 The partial close-up view of A in the utility model;
[0021] Figure 5 It is the three-dimensional schematic diagram of the adjusting structure in the utility model;
[0022] Figure 6 It is the three-dimensional schematic diagram of the lifting plate in the utility model.
[0023] In the drawing: 1, base; 2, fixed frame; 3, first motor; 4, screw rod; 5, moving block; 6, blanket support platform; 7, heat setting cover; 8, support frame; 9, heating structure; 91, heating box; 92, air pump; 93, exhaust pipe; 10, support plate; 11, adjusting structure; 111, adjusting plate; 112, second motor; 113, threaded rod; 114, moving plate; 12, lifting plate; 13, air cylinder; 14, fixed block; 15, mounting frame; 16, drive motor; 17, pneumatic clamping jaw; 18, guide slot; 19, guide block; 20, limit plate; 21, limit slot; 22, turnover slot. DETAILED DESCRIPTION
[0024] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] Please refer to Figures 1-6As shown, a setting device for blanket production, including base 1, the middle part of the top of base 1 is fixed with fixed frame 2, the right side of fixed frame 2 is fixed with first motor 3, the inside of fixed frame 2 is rotatably connected with lead screw 4, and the output shaft of first motor 3 penetrates to the inside of fixed frame 2 and is fixedly connected with the right end of lead screw 4, the right side of the surface of lead screw 4 is threadedly connected with moving block 5, and the top of moving block 5 is fixed with blanket support 6, the right side above base 1 is bolted with heat setting cover 7, the rear side above base 1 is placed with support frame 8, and the top of support frame 8 is fixed with heating structure 9, the left side of the top of base 1 is fixed with support plate 10, and the movable connection between support plate 10 is adjusted structure 11, the top of adjusted structure 11 is provided with lifting plate 12, the bottom of one side surface of lifting plate 12 is fixed with fixed block 14, and the bottom of fixed block 14 is provided with air cylinder 13, the top of the output shaft of air cylinder 13 is fixedly connected with the bottom of fixed block 14, the top of the surface of lifting plate 12 is fixed with mounting frame 15, the top of the surface of lifting plate 12 is fixed with driving motor 16, the surface of the opposite side of mounting frame 15 is provided with pneumatic clamping jaw 17, and the output shaft of driving motor 16 penetrates mounting frame 15 and is fixedly connected with the surface of pneumatic clamping jaw 17.
[0026] The bottom of the inner wall of fixed frame 2 is provided with guide groove 18, the bottom of moving block 5 is fixed with guide block 19, and the bottom of guide block 19 extends to the inside of guide groove 18 and is slidably connected with the inner wall of guide groove 18, when first motor 3 is opened, the rotation of lead screw 4 drives moving block 5 to move, and the lower guide block 19 slides in the inside of guide groove 18, thereby improving the stability of blanket support 6 when moving left and right.
[0027] Heating structure 9 includes heating box 91, air pump 92 and exhaust pipe 93, heating box 91 is fixed on the right side of the top of support frame 8, and electric heating wire is installed in the inside of heating box 91, air pump 92 is fixed on the left side of the top of support frame 8, and air pump 92 is communicated with heating box 91, the front side of air pump 92 is communicated with exhaust pipe 93, one end of exhaust pipe 93 away from air pump 92 penetrates heat setting cover 7 and is fixedly connected with heat setting cover 7, when blanket support 6 moves to the inside of heat setting cover 7, the staff can open the electric heating wire in the inside of heating box 91 to heat the surrounding air, at this time, one side of air pump 92 is opened, the heated air is pumped into the inside of exhaust pipe 93 through air pump 92, and the hot air is discharged into the inside of heat setting cover 7, so that the blanket above blanket support 6 can be heat set.
[0028] The adjusting structure 11 comprises a position adjusting plate 111, a second motor 112, a threaded rod 113 and a moving plate 114, the position adjusting plate 111 is fixed between the support plates 10, the second motor 112 is fixed on the surface of the front support plate 10, the threaded rod 113 is rotatably connected above the support plates 10, the output shaft of the second motor 112 penetrates through the support plates 10 and is fixedly connected with the front end of the threaded rod 113, the moving plate 114 is slidably connected on the top of the position adjusting plate 111 on the front and back sides, the threaded rod 113 penetrates through the moving plate 114 and is threadedly connected with the moving plate 114, the thread directions on the front and back sides of the surface of the threaded rod 113 are oppositely arranged, the air cylinder 13 is fixed on the surface of one side of the moving plate 114, the lifting plate 12 penetrates to the inside of the moving plate 114 below and is slidably connected with the inner wall of the moving plate 114, when the second motor 112 is turned on, the output shaft of the second motor 112 drives the threaded rod 113 to rotate, and the moving plates 114 on the two sides of the surface of the threaded rod 113 move towards or away from each other, the staff can adjust the position of the pneumatic clamping jaw 17 according to the size of the blanket to be processed, so as to turn over the blanket.
[0029] The top of the position adjusting plate 111 is fixed with a limiting plate 20, the bottom of the moving plate 114 is provided with a limiting groove 21, and the limiting plate 20 penetrates through the limiting groove 21 and is slidably connected with the inner wall of the limiting groove 21, when the threaded rod 113 rotates, the limiting plate 20 below can limit the moving plate 114, increase the stability of the moving plate 114 when moving forward and backward, so that the pneumatic clamping jaw 17 clamps the blanket.
[0030] The front and back sides of the blanket supporting table 6 are provided with turnover grooves 22, and the positions of the turnover grooves 22 correspond to the positions of the pneumatic clamping jaws 17, when the blanket is placed on the blanket supporting table 6, the blanket supporting table 6 moves to between the pneumatic clamping jaws 17, and the turnover grooves 22 are arranged to facilitate the pneumatic clamping jaws 17 to move to the front and back sides of the blanket and clamp the edges of the blanket, so as to turn over the blanket.
[0031] Working principle: when the staff needs to carry out heat setting processing on the blanket, the staff first places the blanket above the blanket support table 6, then the staff opens the electric heating wire inside the heating box 91 and the air pump 92, the exhaust pipe 93 discharges hot air, and the hot air is used for heat setting treatment on the surface of the blanket above the blanket support table 6, after the preliminary heat setting treatment, the staff opens the first motor 3, the blanket support table 6 moves to the left, after the blanket support table 6 moves to the space between the pneumatic clamping jaw 17, the staff opens the second motor 112, adjusts the space between the pneumatic clamping jaw 17 according to the size of the blanket, the staff opens the pneumatic clamping jaw 17, the pneumatic clamping jaw 17 clamps the edges on both sides of the blanket, then the staff opens the front and rear air cylinders 13, so that the lifting plate 12 moves up, at this time the staff opens the driving motor 16, so that the pneumatic clamping jaw 17 drives the blanket to overturn, turns the lower part of the blanket to the upper part, then the staff controls the pneumatic clamping jaw 17, places the blanket above the blanket support table 6, then the staff opens the first motor 3 again, moves the blanket support table 6 to the inside of the heat setting cover 7, and heat sets the blanket above the blanket support table 6 again, then the staff can take the heat set blanket and process the blanket subsequently.
[0032] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A shaping device for blanket production, comprising a base (1) and a fixing frame (2) fixed to the center of the top of the base (1), characterized in that, Also includes: A first motor (3) is fixed on the right side of the fixed frame (2). A lead screw (4) is rotatably connected inside the fixed frame (2). The output shaft of the first motor (3) passes through the inside of the fixed frame (2) and is fixedly connected to the right end of the lead screw (4). A moving block (5) is threaded on the right side of the surface of the lead screw (4). A blanket support (6) is fixed on the top of the moving block (5). A heat setting cover (7) is bolted to the right side above the base (1). A support frame (8) is placed on the rear side above the base (1). A heating structure (9) is fixed on the top of the support frame (8). A support plate (10) is fixed on the left side of the front and rear of the top of the base (1), and an adjustment structure (11) is movably connected between the support plates (10). A lifting plate (12) is provided above the adjustment structure (11). A fixing block (14) is fixed below one side surface of the lifting plate (12), and a cylinder (13) is provided below the fixing block (14). The top end of the output shaft of the cylinder (13) is fixedly connected to the bottom of the fixing block (14). A mounting bracket (15) is fixed above the surface of the lifting plate (12), and a drive motor (16) is fixed above the surface of the lifting plate (12). Pneumatic grippers (17) are provided on the opposite side surface of the mounting bracket (15), and the output shaft of the drive motor (16) passes through the mounting bracket (15) and is fixedly connected to the surface of the pneumatic grippers (17).
2. The shaping device for blanket production according to claim 1, characterized in that: The bottom of the inner wall of the fixed frame (2) is provided with a guide groove (18), and the bottom of the moving block (5) is fixed with a guide block (19), and the lower part of the guide block (19) extends into the interior of the guide groove (18) and slides in connection with the inner wall of the guide groove (18).
3. A shaping device for blanket production according to claim 1, characterized in that: The heating structure (9) includes a heating box (91), a vacuum pump (92), and an exhaust pipe (93). The heating box (91) is fixed on the right side of the top of the support frame (8), and an electric heating wire is installed inside the heating box (91). The vacuum pump (92) is fixed on the left side of the top of the support frame (8), and the vacuum pump (92) is connected to the heating box (91). The front side of the vacuum pump (92) is connected to the exhaust pipe (93). The end of the exhaust pipe (93) away from the vacuum pump (92) passes through the heat setting cover (7) and is fixedly connected to the heat setting cover (7).
4. A shaping device for blanket production according to claim 1, characterized in that: The adjustment structure (11) includes an adjustment plate (111), a second motor (112), a threaded rod (113), and a moving plate (114). The adjustment plate (111) is fixed between the support plates (10). The second motor (112) is fixed on the surface of the front support plate (10). The threaded rod (113) is rotatably connected above the support plates (10). The output shaft of the second motor (112) passes through the support plate (10) and is fixedly connected to the front end of the threaded rod (113). The moving plate (114) is slidably connected to the front and rear sides of the top of the adjustment plate (111).
5. A shaping device for blanket production according to claim 4, characterized in that: The cylinder (13) is fixed to the surface of one side of the moving plate (114), and the lower part of the lifting plate (12) extends into the interior of the moving plate (114) and is slidably connected to the inner wall of the moving plate (114).
6. A shaping device for blanket production according to claim 4, characterized in that: The top of the adjusting plate (111) is fixed with a limiting plate (20), and the bottom of the moving plate (114) is provided with a limiting groove (21), and the limiting plate (20) passes through the limiting groove (21) and is slidably connected to the inner wall of the limiting groove (21).
7. A shaping device for blanket production according to claim 1, characterized in that: The blanket support (6) has flip grooves (22) on both the front and rear sides, and the position of the flip grooves (22) corresponds to the position of the pneumatic gripper (17).
8. A shaping device for blanket production according to claim 4, characterized in that: The threaded rod (113) passes through the movable plate (114) and is threadedly connected to the movable plate (114), and the thread directions on the front and rear sides of the surface of the threaded rod (113) are opposite.
Citation Information
Patent Citations
Width-adjustable papermaking felt production heat setting device
CN117535919A