Leveling layer polishing concrete integral ground

Abstract

The utility model provides a leveling layer polished concrete integral floor, relates to the technical field of concrete floors, and solves the technical problems that an anti-crack mesh is more troublesome to mount and easy to shift and form bubbles and cavities during pouring and vibrating due to the fact that a bonding layer and the anti-crack mesh are combined in the prior art. The middle layer comprises a leveling layer and a bonding layer used for bonding the base layer and the leveling layer, and the leveling layer is further provided with a single-layer two-way reinforcing mesh used for reducing the cracking risk and rivets used for fixing the reinforcing mesh. And one end of the rivet penetrates through the bonding layer to be connected with the base layer so as to improve the connection stability and the fitting degree of the base layer and the leveling layer. According to the utility model, the connection stability and the fitting degree of the base layer and the leveling layer are obviously improved, and the cracking risk is reduced; the connection stability of the leveling layer and the base layer is enhanced, tight combination of the leveling layer and the base layer is ensured, the stability and durability of the whole structure are improved, and the hollowing and delaminating risks are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of concrete floor, specifically, relates to a leveling layer polished concrete integral floor. BACKGROUND

[0002] Leveling layer polished concrete is a commonly used ground treatment technology in modern architecture. It combines the functions of leveling layer and the aesthetics and durability of polished concrete, providing an economical, efficient and environmentally friendly ground solution for buildings. Leveling layer is mainly used to solve the flatness problem of the original ground, ensuring the quality of subsequent construction. The polished concrete surface after special treatment is smooth and high in gloss, with good visual effect. Leveling layer polished concrete floor is widely used in commercial buildings, industrial plants, parking lots, warehouses and other places, and is particularly suitable for places that need to bear heavy load and frequent traffic due to its excellent performance.

[0003] Leveling layer polished concrete may encounter problems such as hollowing and warping during construction. These problems not only affect the appearance quality of the ground, but also may affect its performance and service life. There are parts that are not completely compacted between the leveling layer and the base layer or inside the leveling layer, forming cavities or gaps. When knocking on these areas, it will make a hollow sound, and in severe cases, it may cause the ground to crack or fall off. The lack of adhesion between the leveling material and the base layer may be caused by improper handling of the base layer (such as too smooth surface, oil stains), inappropriate selection of leveling material or improper control of moisture during construction.

[0004] Warping refers to the bending deformation phenomenon of the leveling layer or polished concrete surface, usually manifested as the middle part protruding upwards or downwards, and the edges accordingly concave or warped. Thermal expansion and contraction caused by temperature changes is one of the main reasons for warping. If the leveling layer or polished concrete is affected by rapid temperature difference during the curing process, it is easy to produce internal stress, thus causing deformation.

[0005] Therefore, the industrial floor anti-hollowing and anti-cracking concrete leveling layer construction method proposed in the patent with publication number CN115126242A can effectively prevent the concrete leveling layer from being hollow and damaged, and can effectively control and prevent the concrete leveling layer from cracking and being damaged. It achieves the above effects by combining the floor bonding layer, concrete material selection, and anti-cracking mesh implantation process. However, the installation of the anti-cracking mesh requires certain skills and experience, especially the fixing of the mesh and ensuring its correct position in the concrete. If the construction personnel lack experience, it may cause the mesh to shift or not be fixed firmly. Installing the anti-cracking mesh increases the construction time, especially in large projects, which may affect the progress of the entire project. During the concrete pouring and vibrating process, the mesh may shift, causing it to not function fully. If the mesh shifts severely, it may need to be reinstalled. During the pouring process, if the vibrating is not sufficient, bubbles and cavities may form around the mesh, affecting the compactness and strength of the concrete. Utility model content

[0006] The utility model discloses a leveling layer polished concrete integral ground, and solves the technical problem that the installation of the anti-cracking mesh is more troublesome, and the pouring and vibrating are easy to shift and form bubbles and cavities by combining the bonding layer and the anti-cracking mesh.

[0007] The embodiment of the utility model realizes by the following technical scheme:

[0008] A leveling layer polished concrete integral ground, comprising a base layer, a middle layer and a surface layer arranged from bottom to top, the middle layer comprises a leveling layer and a bonding layer for bonding the base layer and the leveling layer, the leveling layer is further provided with a single-layer bidirectional steel mesh for reducing the risk of cracking and rivets for fixing the steel mesh, one end of the rivets passes through the bonding layer and connects the base layer to improve the connection stability and the fitting degree of the base layer and the leveling layer.

[0009] Preferably, the steel mesh is provided with a compartment joint for controlling cracks.

[0010] Preferably, the compartment joint is provided with an elastic material filling layer and a horizontal compartment transfer bar.

[0011] Preferably, the leveling layer is further provided with a cushion block for supporting the steel mesh, one end of the cushion block is connected to the bonding layer, and the other end is connected to the steel mesh.

[0012] Preferably, the leveling layer is further provided with a rivet for forming mechanical anchoring, one end of the rivet is connected to the bonding layer, and the other end is connected to the steel mesh.

[0013] Preferably, the surface layer is further provided with a liquid hardening agent surface layer and a doped dry sprinkling type wear-resistant phase for enhancing performance.

[0014] Preferably, the screed layer is provided with steel fibers to increase tensile strength.

[0015] Preferably, the adhesive layer is also provided with a textured layer to increase the roughness of the base layer to enhance adhesion, with a textured average depth of ≥1mm.

[0016] By setting the adhesive layer, the adhesion between the base layer and the screed layer can be significantly improved, reducing the risk of hollowing and delamination. The use of rivets provides mechanical anchoring, further enhancing the connection stability of the screed layer and the base layer, ensuring that they are tightly combined, improving the stability and durability of the overall structure. The use of rivets further enhances the connection strength of the screed layer and the base layer, improving the stability and durability of the overall structure. The addition of steel mesh can significantly improve the tensile strength of the screed layer, disperse stress, and reduce cracks caused by temperature changes, shrinkage, etc. The steel mesh forms a continuous mesh structure, making the screed layer a more integrated structure, enhancing its overall stability and durability.

[0017] The compartment joint can guide the cracks to occur at the predetermined position, avoiding random cracks, ensuring that the cracks are neat and orderly. The compartment joint provides space for stress release, accommodating the expansion and contraction of concrete during temperature changes, reducing cracks caused by temperature changes. The elastic material filling layer can effectively prevent harmful substances such as water and salt from penetrating into the concrete, prolonging the service life of the structure. The elastic material filling layer can ensure that the surface of the compartment joint is smooth and beautiful, improving the overall appearance of the floor.

[0018] The liquid hardening agent surface layer can significantly improve the hardness and wear resistance of the surface layer, prolonging the service life of the floor. The dry-spraying wear-resistant phase can improve the surface quality of the surface layer, improving its flatness and aesthetics. The addition of steel fibers can significantly improve the tensile strength of the screed layer, reducing cracks caused by temperature changes, shrinkage, etc. Steel fibers can enhance the integrity of the screed layer, improving its stability and durability.

[0019] The setting of the textured layer can ensure that the adhesive layer is tightly combined with the base layer, improving the stability and durability of the overall structure, reducing the risk of hollowing and delamination.

[0020] The present utility model improves the connection stability and adhesion of the base layer and the screed layer through various technical means, reduces the risk of cracking, controls the occurrence of cracks, improves the sealing of the compartment joint, enhances the performance of the surface layer, increases the tensile strength, and improves the adhesion. These improvements work together to ensure the overall performance and service life of the floor, with high practical value and market prospects.

[0021] The technical scheme of the utility model embodiment has at least the following advantages and beneficial effects:

[0022] 1、The utility model improves the connection stability and the fitting degree of base layer and leveling layer, reduces the risk of cracking, controls the occurrence of crack, improves the sealing of the compartment joint, enhances the performance of the surface layer, and increases the tensile strength;

[0023] 2、The utility model enhances the connection stability of the leveling layer and the base layer, ensures that the two are closely combined, improves the stability and durability of the overall structure, and reduces the risk of hollowing and delamination. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the premise of the drawings.

[0025] Figure 1 The cross-sectional structure schematic diagram of the leveling layer polished concrete overall ground provided for the embodiment 1 of the utility model;

[0026] Figure: 1, base layer; 2, adhesive layer; 31, rivet; 32, cushion block; 4, leveling layer; 5, surface layer; 6, steel mesh; 7, compartment joint. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model more clear, the following will combine the drawings in the embodiments of the utility model, and the technical scheme in the embodiments of the utility model is clearly and completely described, obviously, the described embodiments are a part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the protection of the utility model.

[0029] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0030] In the description of the utility model, it needs to explain, if the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, or is the orientation or positional relationship of the product of the application when it is usually placed, only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model.

[0031] In the description of the utility model, it also needs to explain that, unless otherwise specified and limited, if the term "set", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] Embodiment 1

[0033] A leveling layer polished concrete integrated floor, comprising a base layer 1, a middle layer and a surface layer 5 arranged from bottom to top, the middle layer comprises a leveling layer 4 and an adhesive layer 2 for bonding the base layer 1 and the leveling layer 4, the leveling layer 4 is also provided with a single-layer two-way steel mesh 6 for reducing the risk of cracking and a rivet 31 for fixing the steel mesh 6, one end of the rivet 31 penetrates through the adhesive layer 2 to connect the base layer 1 to improve the connection stability and the fitting degree of the base layer 1 and the leveling layer 4.

[0034] In this embodiment, the steel mesh 6 is provided with a compartment joint 7 for controlling cracks.

[0035] In this embodiment, the compartment joint 7 is provided with an elastic material filling layer and a horizontal compartment transfer rod.

[0036] In this embodiment, the leveling layer 4 is also provided with a cushion block 32 for supporting the steel mesh 6, one end of the cushion block 32 is connected to the adhesive layer 2, and the other end is connected to the steel mesh 6.

[0037] In this embodiment, the leveling layer 4 is also provided with a rivet 31 for forming mechanical anchoring, one end of the rivet 31 is connected to the adhesive layer 2, and the other end is connected to the steel mesh 6.

[0038] In this embodiment, the surface layer 5 is also provided with a liquid hardening agent surface layer 5 for enhancing performance and a doped dry sprinkling wear-resistant phase.

[0039] In this embodiment, the screed layer 4 is provided with steel fibers to increase tensile strength.

[0040] In this embodiment, the adhesive layer 2 is also provided with a textured layer to increase the roughness of the base layer 1 to enhance the adhesion, and the textured layer has an average texture depth of ≥1mm.

[0041] Working principle and use method:

[0042] By setting the adhesive layer 2, the adhesion between the base layer 1 and the screed layer 4 can be significantly improved, reducing the risk of hollowing and delamination. The use of rivets 31 provides mechanical anchoring effect, further enhancing the connection stability of the screed layer 4 and the base layer 1, ensuring that the two are tightly combined, improving the stability and durability of the overall structure. The use of rivets 31 further enhances the connection strength of the screed layer 4 and the base layer 1, improving the stability and durability of the overall structure. The addition of steel mesh 6 can significantly improve the tensile strength of the screed layer 4, disperse stress, and reduce cracks caused by temperature changes, shrinkage, etc. The steel mesh 6 forms a continuous mesh structure, making the screed layer 4 a more integrated structure, enhancing its overall stability and durability.

[0043] The compartment joint 7 can guide the cracks to occur at the predetermined position, avoiding the generation of random cracks, ensuring the cracks to be neat and orderly. The compartment joint 7 provides space for stress release, accommodating the expansion and contraction of concrete during temperature changes, reducing cracks caused by temperature changes. The elastic material filling layer can effectively prevent harmful substances such as water and salt from penetrating into the concrete, prolonging the service life of the structure. The elastic material filling layer can ensure that the surface of the compartment joint 7 is flat and beautiful, improving the overall appearance quality of the floor.

[0044] The liquid hardening agent surface layer 5 can significantly improve the hardness and wear resistance of the surface layer 5, prolonging the service life of the floor. The dry-spraying wear-resistant phase can improve the surface quality of the surface layer 5, improving its flatness and aesthetics. The addition of steel fibers can significantly improve the tensile strength of the screed layer 4, reducing cracks caused by temperature changes, shrinkage, etc. Steel fibers can enhance the integrity of the screed layer 4, improving its stability and durability.

[0045] The setting of the textured layer can ensure that the adhesive layer 2 and the base layer 1 are tightly combined, improving the stability and durability of the overall structure, reducing the risk of hollowing and delamination.

[0046] The above is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be changed and varied. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A leveling layer polished concrete monolithic floor, comprising a base layer (1), an intermediate layer, and a surface layer (5) arranged from bottom to top, characterized in that: The intermediate layer includes a leveling layer (4) and an adhesive layer (2) for bonding the base layer (1) to the leveling layer (4). The leveling layer (4) is also provided with a single-layer bidirectional steel mesh (6) for reducing the risk of cracking and rivets (31) for fixing the steel mesh (6). One end of the rivet (31) passes through the adhesive layer (2) and connects to the base layer (1) to improve the connection stability and adhesion between the base layer (1) and the leveling layer (4).

2. The leveling layer polished concrete monolithic floor according to claim 1, characterized in that: The steel mesh (6) is provided with compartment joints (7) for controlling cracks.

3. The leveling layer polished concrete monolithic floor according to claim 2, characterized in that: An elastic material filling layer and a horizontal compartment force transmission rod (71) are provided between the compartment joints (7).

4. A leveling layer polished concrete monolithic floor according to any one of claims 1-3, characterized in that: The leveling layer (4) is also provided with a pad (32) for supporting the steel mesh. One end of the pad (32) is connected to the adhesive layer (2), and the other end is connected to the steel mesh (6).

5. A leveling layer polished concrete monolithic floor according to any one of claims 1-3, characterized in that: The surface layer (5) is further provided with a liquid hardener surface layer for enhancing performance and a doped dry-spread wear-resistant phase.

6. A leveling layer polished concrete monolithic floor according to any one of claims 1-3, characterized in that: The leveling layer (4) contains steel fibers to increase tensile strength.

7. A leveling layer polished concrete monolithic floor according to any one of claims 1-3, characterized in that: The adhesive layer (2) is further provided with a textured layer for increasing the roughness of the base layer (1) to improve the adhesion, wherein the textured layer has an average texture depth ≥1mm.

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