Quartz crucible surface online detection device

Abstract

The utility model relates to the technical field of quartz crucible production, in particular to a quartz crucible surface online detection device which comprises a main body box, a first detection assembly is arranged in the main body box, a supporting rod is fixedly installed at the inner bottom of the main body box, a first industrial camera is located on the outer side of a crucible body, and a second industrial camera is located on the outer side of the crucible body. First annular lamps are fixedly mounted on the outer sides of the first industrial cameras, and the two first industrial cameras and the first annular lamps are located on the two sides of the crucible body correspondingly and are symmetrical about the center of the crucible body. According to the utility model, through the arrangement of the first detection assembly, the first industrial cameras which are located on the two sides of the outer side of the crucible body and are symmetrical to each other and the matched first annular lamp are matched with the rotating disc, the first hydraulic rod and other components, the first industrial cameras can rotate around the crucible body, and complete detection of the outer surface of the crucible body is realized; and tiny textures and defects on the outer side can be comprehensively captured without any angle.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz crucible production technical field especially relates to a quartz crucible surface on -line detection device. BACKGROUND

[0002] In the production and use and other related links of quartz crucible, it is very important to accurately detect its quality. The surface quality condition of quartz crucible, including whether the texture abnormality, defect and other conditions exist in each part such as its outside, bottom and inside, will directly affect its subsequent use performance and product quality.

[0003] The traditional detection mode often relies on artificial naked eye observation or relatively simple offline detection means, and there are low detection efficiency, detection result accuracy is difficult to guarantee, and it is difficult to realize all -round detection. UTILITY MODEL CONTENT

[0004] In order to overcome the shortcomings of low detection efficiency, difficult to guarantee the accuracy of detection result and difficult to realize all -round detection of the prior art, the utility model provides a quartz crucible surface on -line detection device.

[0005] The technical implementation scheme of the utility model is: a quartz crucible surface on -line detection device, including the main body box, the inside first detection subassembly of main body box, the inner bottom fixed mounting of main body box has the support rod, the top fixed mounting of support rod has the transparent platform, the upper and lower sides of transparent platform are provided with second detection subassembly, the top of transparent platform places the crucible body, first detection subassembly includes first industrial camera, first industrial camera is located at the outside of crucible body, the outside fixed mounting of first industrial camera has the first annular lamp, two first industrial cameras and first annular lamp are located at the both sides of crucible body respectively and about the center of crucible body mutual symmetry.

[0006] Optionally, the inner top of the main body box is rotatably connected with a rotating disc, the bottom of the rotating disc is fixedly installed with a first hydraulic rod, the output end of the first hydraulic rod is fixedly installed with a vertical rod, and the bottom of the vertical rod is fixedly installed on the top of the corresponding first industrial camera.

[0007] Optionally, the top of the main body box is fixedly installed with an external frame, the inside of the external frame is fixedly installed with a speed reducer motor, the output end of the speed reducer motor is movably penetrated through the inside of the external frame and the main body box and is fixedly connected with the rotating disc.

[0008] Optionally, the second detection subassembly includes a third industrial camera, the third industrial camera is fixedly installed on the inner bottom of the main body box, the outside of the third industrial camera is fixedly installed with a third annular lamp, and the third annular lamp is located below the transparent platform.

[0009] Optionally, the transparent platform is made of high transparent glass, and the crucible body is located at the center of the top of the transparent platform.

[0010] Optionally, a second hydraulic rod is fixedly installed on the inner side of the back of the main box, an output end of the second hydraulic rod is fixedly installed with a horizontal plate, a bottom of the horizontal plate is fixedly installed with a second industrial camera, an outer side of the second industrial camera is fixedly installed with a second annular lamp, and the second industrial camera and the second annular lamp are located above the crucible body.

[0011] The utility model has the advantages of the following:

[0012] 1. The first detection assembly is provided, the first industrial camera and the first annular lamp are located on the outer sides of the two sides of the crucible body and are symmetrical to each other, the rotating disc, the first hydraulic rod and other components are matched, the first industrial camera can rotate around the crucible body, the complete detection of the outer surface of the crucible body is realized, any angle is not missed, and the fine texture and defects on the outer side can be fully captured.

[0013] 2. The second detection assembly is provided, the third industrial camera and the third annular lamp are matched, the transparent platform with high transparency can detect the bottom of the crucible body, the second industrial camera and the second annular lamp can detect the inside of the crucible body, and the detection of the crucible in all directions is realized from the outside to the inside, so that the quality of each part of the whole crucible can be accurately grasped.

[0014] 3. The first hydraulic rod can drive the vertical rod to move, so that the distance between the first industrial camera and the crucible body is adjusted, the actual situation is flexibly adjusted when the outer surface is detected, better detection effect is achieved, the second hydraulic rod drives the horizontal plate to move up and down, the height of the second industrial camera is adjusted, the detection effect is optimized according to specific requirements when the inside of the crucible body is detected, the detection is more accurate, and the possible problems in the inside are found to the maximum extent BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure perspective view of the utility model;

[0016] Figure 2 It is an internal structure perspective view of the utility model;

[0017] Figure 3 It is a side whole structure perspective view of the utility model;

[0018] Figure 4 It is a top structure perspective view of the utility model.

[0019] The meanings of the reference numerals in the figure are as follows: 1. Main body box; 2. First detection component; 21. Rotary disk; 22. First hydraulic rod; 23. Vertical rod; 24. First industrial camera; 25. First ring light; 26. Outer frame; 27. Gear motor; 3. Second detection component; 31. Horizontal plate; 32. Second hydraulic rod; 33. Second industrial camera; 34. Second ring light; 35. Third industrial camera; 36. Third ring light; 4. Transparent platform; 5. Crucible body; 6. Support rod. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0021] An online surface inspection device for a quartz crucible includes a main body box 1. A first inspection component 2 is arranged inside the main body box 1. A support rod 6 is fixedly installed at the bottom of the main body box 1. A transparent platform 4 is fixedly installed at the top of the support rod 6. Second inspection components 3 are arranged on the upper and lower sides of the transparent platform 4. A crucible body 5 is placed on the top of the transparent platform 4. The first inspection component 2 includes a first industrial camera 24, which is located on the outside of the crucible body 5. A first ring light 25 is fixedly installed on the outside of the first industrial camera 24. The two first industrial cameras 24 and the first ring light 25 are respectively located on both sides of the crucible body 5 and are symmetrical about the center of the crucible body 5.

[0022] like Figures 1-4 As shown, a rotating disk 21 is rotatably connected to the inner top of the main body box 1. A first hydraulic rod 22 is fixedly installed at the bottom of the rotating disk 21. A vertical rod 23 is fixedly installed at the output end of the first hydraulic rod 22. The bottom of the vertical rod 23 is fixedly installed at the top of the corresponding first industrial camera 24. An outer frame 26 is fixedly installed on the top of the main body box 1. A reduction motor 27 is fixedly installed inside the outer frame 26. The output end of the reduction motor 27 movably passes through the outer frame 26 and the interior of the main body box 1 and is fixedly connected to the rotating disk 21.

[0023] It should be noted that when the crucible body 5 is detected, the crucible body 5 is placed on the top of the transparent platform 4, and the outer side of the crucible body 5 is detected by the first industrial camera 24 on the left and right sides. And in the detection, the outer surface of the crucible body 5 is lighted by the external first annular lamp 25, and in the detection, the upper deceleration motor 27 is started, the deceleration motor 27 rotates to drive the lower rotating disc 21 to rotate, the rotating disc 21 rotates to realize the rotation of the first industrial camera 24 and the first annular lamp 25 through the lower first hydraulic rod 22 and the vertical rod 23. When the two rotate around the crucible body 5, the complete detection of the outer surface of the crucible body 5 is realized, the detection effect is guaranteed, the camera lens of the industrial camera adopts special optical lens, which has the characteristics of high definition and low distortion, and can shoot the fine texture and defects on the surface of the crucible. And in the detection, the first hydraulic rod 22 can be started to drive the vertical rod 23 to move outward or inward, and the distance between the first industrial camera 24 and the crucible body 5 can be adjusted by moving the vertical rod 23 outward or inward. Through the adjustment of the distance, the detection can be better in the detection.

[0024] As shown in Figures 1-4 The second detection assembly 3 includes a third industrial camera 35, which is fixedly installed on the inner bottom of the main body box 1. The outer side of the third industrial camera 35 is fixedly installed with a third annular lamp 36, and the third annular lamp 36 is located below the transparent platform 4. The transparent platform 4 is made of high transparent glass, and the crucible body 5 is located at the center of the top of the transparent platform 4. The inner side of the back of the main body box 1 is fixedly installed with a second hydraulic rod 32, the output end of the second hydraulic rod 32 is fixedly installed with a horizontal plate 31, the bottom of the horizontal plate 31 is fixedly installed with a second industrial camera 33, the outer side of the second industrial camera 33 is fixedly installed with a second annular lamp 34, and the second industrial camera 33 and the second annular lamp 34 are located above the crucible body 5.

[0025] It should be noted that when the crucible body 5 is detected, the bottom of the crucible body 5 can be detected by the third industrial camera 35 and the third annular lamp 36 below, and the inside of the crucible body 5 can be detected by the second industrial camera 33 and the second annular lamp 34 above. And the second hydraulic rod 32 can be started to drive the horizontal plate 31 to move up and down, and the up and down height of the second industrial camera 33 can be adjusted by moving the horizontal plate 31 up and down. Through the adjustment of the up and down height of the second industrial camera 33, the detection effect is better when the inside of the crucible body 5 is detected;

[0026] The industrial cameras are connected through the computer, the detected pictures and real-time data are transmitted and recorded online, and the online detection effect is guaranteed.

[0027] Working principle: when the crucible body 5 is detected, the crucible body 5 is placed on the top of the transparent platform 4, the outer side of the crucible body 5 is detected by the first industrial camera 24 on the left and right sides, and when the detection is carried out, the outer surface of the crucible body 5 is lighted by the external first annular lamp 25, and when the detection is carried out, the upper deceleration motor 27 is started, the deceleration motor 27 rotates to drive the lower rotating disc 21 to rotate, the rotating disc 21 rotates to realize the rotation of the first industrial camera 24 and the first annular lamp 25 through the lower first hydraulic rod 22 and the vertical rod 23, both rotate around the crucible body 5, so as to realize the complete detection of the outer surface of the crucible body 5, ensure the detection effect, the camera lens of the industrial camera adopts special optical lens, has the characteristics of high definition and low distortion, can shoot the fine texture and defects on the surface of the crucible, and when the detection is carried out, the first hydraulic rod 22 can be started to drive the vertical rod 23 to move outward or inward, the vertical rod 23 moves outward or inward, the distance between the first industrial camera 24 and the crucible body 5 can be adjusted, and the detection can be better carried out through the adjustment of the distance; when the crucible body 5 is detected, the bottom of the crucible body 5 can be detected through the third industrial camera 35 and the third annular lamp 36 and cooperates with the high-transparency transparent platform 4, and the inside of the crucible body 5 can be detected through the second industrial camera 33 and the second annular lamp 34 on the upper side, and the second hydraulic rod 32 can be started to drive the horizontal plate 31 to move up and down, the up and down height of the second industrial camera 33 can be adjusted through the up and down movement of the horizontal plate 31, and the detection effect of the inside of the crucible body 5 is better through the adjustment of the up and down height of the second industrial camera 33.

[0028] The embodiments of the utility model are described in detail above combined with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A quartz crucible surface on-line inspection device comprising a main box (1), characterized in that, The inside of the main box (1) is provided with a first detection assembly (2), the inner bottom of the main box (1) is fixedly installed with a supporting rod (6), the top of the supporting rod (6) is fixedly installed with a transparent platform (4), the upper and lower sides of the transparent platform (4) are provided with a second detection assembly (3), the top of the transparent platform (4) is placed with a crucible body (5), the first detection assembly (2) comprises a first industrial camera (24), the first industrial camera (24) is located outside the crucible body (5), the outside of the first industrial camera (24) is fixedly installed with a first annular lamp (25), two first industrial cameras (24) and first annular lamps (25) are respectively located on both sides of the crucible body (5) and are mutually symmetrical about the center of the crucible body (5).

2. The quartz crucible surface on-line detection device according to claim 1, characterized in that, The inner top of the main box (1) is rotatably connected with a rotating disc (21), the bottom of the rotating disc (21) is fixedly installed with a first hydraulic rod (22), the output end of the first hydraulic rod (22) is fixedly installed with a vertical rod (23), and the bottom of the vertical rod (23) is fixedly installed at the top of the corresponding first industrial camera (24).

3. The quartz crucible surface on-line detection device according to claim 2, characterized in that, The top of the main box (1) is fixedly installed with an external frame (26), the inside of the external frame (26) is fixedly installed with a speed reducer motor (27), the output end of the speed reducer motor (27) is movably penetrated through the inside of the external frame (26) and the main box (1) and is fixedly connected with the rotating disc (21).

4. The quartz crucible surface on-line detection device according to claim 1, characterized in that, The second detection assembly (3) comprises a third industrial camera (35), the third industrial camera (35) is fixedly installed on the inner bottom of the main box (1), the outside of the third industrial camera (35) is fixedly installed with a third annular lamp (36), and the third annular lamp (36) is located below the transparent platform (4).

5. The quartz crucible surface on-line detection device according to claim 4, characterized in that, The transparent platform (4) is made of high transparent glass, and the crucible body (5) is located at the center of the top of the transparent platform (4).

6. The quartz crucible surface on-line detection device according to claim 1, characterized in that, The back inner side of the main box (1) is fixedly installed with a second hydraulic rod (32), the output end of the second hydraulic rod (32) is fixedly installed with a horizontal plate (31), the bottom of the horizontal plate (31) is fixedly installed with a second industrial camera (33), the outside of the second industrial camera (33) is fixedly installed with a second annular lamp (34), and the second industrial camera (33) and the second annular lamp (34) are located above the crucible body (5).

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