Wire harness manufacturing device
By designing an integrated wire harness manufacturing device, the problem of lacking a unified platform in wire harness manufacturing was solved, and the fixing of wire branching points and integrated operation were realized, thereby improving work efficiency.
Patent Information
- Application Number
- CN202423155553.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The lack of a unified platform in existing wire harness manufacturing technology makes it difficult to fix the branching point, and makes it impossible to integrate the unloading, wire harness manufacturing and storage, resulting in low work efficiency.
A wire harness manufacturing device was designed, including a bottom platform, a support frame, raw material wire fixing components, guide wheels, a wire harness manufacturing plate, and wire harness fixing components. It integrates wire unloading, wire harness manufacturing, and storage functions, and provides a platform support for fixing wire branching points.
It improves the efficiency of wire harness manufacturing, realizes the fixing and integrated operation of wire branching points, and improves work efficiency.
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Figure CN223692940U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to harness manufacturing technical field, more specifically, the utility model relates to a harness manufacturing device. BACKGROUND
[0002] The harness manufacturing process is to cut the raw material wire into the required length, then connect the interface at both ends of the cut wire segment or perform other operation processing according to the requirement. The cut wire includes a main wire and a plurality of branches connected to the main wire.
[0003] At present, there is no supporting platform during harness manufacturing, which is inconvenient for fixing and processing the branch point. The whole manufacturing process needs to be completed at multiple locations, and it is impossible to integrate the offline, harness manufacturing and harness storage into one operation, resulting in low work efficiency. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies of the prior art, the utility model innovatively provides a harness manufacturing device which integrates the offline, harness manufacturing and harness storage, and provides a platform for harness manufacturing. The branch point of the wire can be fixed during manufacturing, thereby improving the work efficiency.
[0005] To achieve the above technical purpose, the utility model discloses a harness manufacturing device, which comprises a bottom platform, a support framework, a raw material wire fixing piece, a first guide wheel, a tool placing hopper, a harness manufacturing plate and a harness fixing piece,
[0006] The support framework is fixed on the bottom platform, and a plurality of raw material wire fixing pieces are arranged and fixed on the bottom platform along the length direction of the support framework,
[0007] The first guide wheel is fixed on the top of the support framework,
[0008] The harness manufacturing plate is fixed on one side of the support framework, and a plurality of wire branch fixing pieces are detachably fixed on the harness manufacturing plate,
[0009] The tool placing hopper is fixed on one side of the support framework,
[0010] The harness fixing piece is fixed on the side of the support framework.
[0011] Further, a second guide wheel is further included, which is fixed on one side of the support framework, the first guide wheel and the harness manufacturing plate are distributed on both sides of the support framework, and the second guide wheel is located below the first guide wheel.
[0012] Further, a wire positioning member is fixed on one side of the support framework, and the wire positioning member and the wire harness manufacturing plate are distributed on both sides of the support framework.
[0013] Further, the wire positioning member is annular or U-shaped with an opening away from the support framework.
[0014] Further, the wire harness fixing member is a hook.
[0015] Further, the wire harness manufacturing plate is a magnetic plate.
[0016] Further, the wire harness manufacturing plate is obliquely arranged, and the lower part of the wire harness manufacturing plate extends away from the support framework.
[0017] Further, a drawing is detachably fixed on the wire harness manufacturing plate.
[0018] Further, a bottom part of the bottom platform is provided with a moving wheel.
[0019] Further, the wire bifurcation fixing member is a hook.
[0020] The wire harness manufacturing device of the utility model has the advantages that:
[0021] The wire harness manufacturing device integrates wiring, wire harness manufacturing and wire harness storage, and provides a platform for wire harness manufacturing, so that the bifurcation point of the wire can be fixed during manufacturing, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is the front view of the wire harness manufacturing device of the utility model embodiment.
[0023] Figure 2 is the left view of the wire harness manufacturing device of the utility model embodiment.
[0024] Figure 3 is the structure schematic view of the wire harness manufacturing plate of the utility model embodiment.
[0025] Figure 4 is the side view of the wire bifurcation fixing member of the utility model embodiment.
[0026] Figure 5 is the structure schematic view of the tool placing hopper of the utility model embodiment.
[0027] In the drawings,
[0028] 1, bottom platform; 2, support framework; 3, raw material wire fixing piece; 4, first guide wheel; 5, tool placing hopper; 6, wire harness manufacturing plate; 7, wire harness fixing piece; 8, wire fork fixing piece; 9, second guide wheel; 10, wire positioning piece; 11, moving wheel; 12, raw material wire disc. DETAILED DESCRIPTION
[0029] The wire harness manufacturing device provided by the utility model is explained and described in detail below in combination with the drawings of the specification.
[0030] The embodiment specifically discloses a wire harness manufacturing device, as shown in Figure 1 and 2 , which comprises a bottom platform 1, a support framework 2, raw material wire fixing pieces 3, a first guide wheel 4, a tool placing hopper 5, a wire harness manufacturing plate 6 and a wire harness fixing piece 7, the support framework 2 is fixed on the bottom platform 1, in the embodiment, the support framework 2 is welded into a frame structure by a plurality of vertical square tube blanking and horizontal square tube blanking, and the support framework 2 is vertically placed and fixed on the upper surface of the bottom platform 1.
[0031] A plurality of raw material wire fixing pieces 3 are arranged and fixed on the bottom platform 1 along the length direction of the support framework 2, the raw material wire fixing piece 3 can be a wire reel or a column, the raw material wire fixing piece 3 is fixed on the upper surface of the bottom platform 1, and the raw material wire disc 12 is sleeved on the raw material wire fixing piece 3. A plurality of raw material wire discs 12 are arranged along the length direction of the support framework 2.
[0032] The first guide wheel 4 is fixed on the top of the support framework 2, and the first guide wheel 4 is used for guiding the raw material wire, and the wire is placed on the wheel surface of the first guide wheel 4.
[0033] The wire harness manufacturing plate 6 is fixed on one side of the support framework 2, the wire harness manufacturing plate 6 can be on the same side of the support framework 2 as the raw material wire fixing piece 3, or can be on different sides of the support framework 2 as the raw material wire fixing piece 3. When the wire harness manufacturing plate 6 is on the same side of the support framework 2 as the raw material wire fixing piece 3, the wire head of the raw material wire disc 12 can pass through the gap of the support framework 2 to the other side of the support framework 2, and then be placed on the first guide wheel 4 and guided to the same side of the wire harness manufacturing plate 6 through the first guide wheel 4. When the wire harness manufacturing plate 6 is on different sides of the support framework 2 as the raw material wire fixing piece 3, the wire head of the raw material wire disc 12 is directly guided to the side where the wire harness manufacturing plate 6 is located through the first guide wheel 4; after the raw material wire is cut into wire segments according to requirements, the wire segments are placed on the wire harness manufacturing plate 6 to manufacture wire harnesses.
[0034] Optionally, the wire harness manufacturing plate 6 is inclined to facilitate wire harness manufacturing operation, the lower part of the wire harness manufacturing plate 6 extends away from the support framework 2, and the top of the wire harness manufacturing plate 6 is close to the support framework 2. As Figure 2As shown, the top of the wire harness manufacturing plate 6 can be fixedly connected with the support framework 2, and the back of the wire harness manufacturing plate 6 is provided with an inclined support rod, the other end of the support rod is fixedly connected with the support framework 2, so that an included angle is formed between the wire harness manufacturing plate 6 and the support framework 2, and the wire harness manufacturing plate 6 is arranged in an inclined manner. In the embodiment, the four edges of the wire harness manufacturing plate 6 can be provided with metal edges, and the metal edges at the top are welded with the support framework 2.
[0035] As shown in the drawings, Figure 3 The wire harness manufacturing plate 6 is detachably fixed with a plurality of wire branch fixing members 8, and the positions of the wire branch fixing members 8 on the wire harness manufacturing plate 6 are arranged according to the branch conditions of the wire segments after cutting. Generally, the wire segment includes a main wire and a plurality of branches, and the wire branch fixing members 8 can respectively fix the main wire and the branches, and then fix the required interfaces or perform other treatments at the end of the wire segment according to the needs. The influence of branch winding or movement on the manufacturing progress is avoided.
[0036] Optionally, the wire harness manufacturing plate 6 is a magnetic plate.
[0037] Optionally, the wire harness manufacturing plate 6 is detachably fixed with a drawing, and the wire harness manufacturing is performed by referring to the drawing. The drawing can be magnetically fixed on the wire harness manufacturing plate 6 by a magnetic member.
[0038] Optionally, as shown in the drawings, Figure 4 The wire branch fixing member 8 is a hook, which includes a fixed base and a hook body, and the fixed base can be magnetically adsorbed on the wire harness manufacturing plate 6.
[0039] The tool placing hopper 5 is fixed on one side of the support framework 2, and tools and materials required for manufacturing the wire harness are placed in the tool placing hopper 5. Preferably, the tool placing hopper 5 is located on the same side of the wire harness manufacturing plate 6 and is located on the side or below the wire harness manufacturing plate 6, so as to facilitate the use of tools during the manufacturing of the wire harness. As shown in the drawings, Figure 5 The tool placing hopper 5 is divided into a plurality of cells by a partition plate, and the sizes of the cells can be the same or different. Tools and materials such as wire noses, wire ties, corrugated pipes and plug-in members can be placed in the cells.
[0040] The wire harness fixing member 7 is fixed on the side of the support framework 2, and can be located on the same side of the wire harness manufacturing plate 6 or on a different side of the wire harness manufacturing plate 6. Preferably, the wire harness fixing member 7 is a hook, and the hook portion of the hook faces upward, so that the manufactured wire harness can be directly hung on the wire harness fixing member 7. The wire harness fixing member 7 can also temporarily place corrugated pipes, wire raw materials and the like.
[0041] In some embodiments, the wire harness manufacturing device of the present application further comprises a second guide wheel 9 fixed on one side of the support frame 2, the first guide wheel 4 and the wire harness manufacturing plate 6 are distributed on both sides of the support frame 2, and the second guide wheel 9 is located below the first guide wheel 4. The arrangement of the second guide wheel 9 makes it easier to pull the wire. The length of the first guide wheel 4 and the second guide wheel 9 is the same as the total length of all the raw wire reels 12 distributed along the length direction of the support frame 2, so that the wire can be pulled vertically upward. The second guide wheel 9 is fixed on the support frame 2 through a wheel frame, and the wheel frame is arranged to keep a certain distance between the second guide wheel 9 and the support frame 2, so as to avoid the contact between the wire and the side surface of the support frame 2. When the second guide wheel 9 and the raw wire fixing member 3 are on the same side of the support frame 2, the wire contacts the wheel surface of the second guide wheel 9 close to the support frame 2. When the second guide wheel 9 and the raw wire fixing member 3 are on different sides of the support frame 2, the wire contacts the wheel surface of the second guide wheel 9 away from the support frame 2.
[0042] In some embodiments, the wire harness manufacturing device of the present application further comprises a wire positioning member 10 fixed on one side of the support frame 2, and the wire positioning member 10 and the wire harness manufacturing plate 6 are distributed on both sides of the support frame 2. The wire positioning member 10 and the second guide wheel 9 are on the same side of the support frame 2 and located above the second guide wheel 9, which positions the wire and makes it easier to pull the wire. The wire positioning member 10 is also fixedly connected with the support frame 2 through a connecting rod, and the wire positioning member 10 and the support frame 2 have a certain distance.
[0043] Optionally, the wire positioning member 10 is annular or U-shaped with the opening away from the support frame 2. When the wire positioning member 10 is annular, the wire enters the annular interior. When the wire positioning member 10 is U-shaped with the opening away from the support frame 2, the wire is in the interior of the U-shaped member.
[0044] As shown in Figure 1 and 2 , the bottom of the bottom platform 1 is provided with moving wheels 11, so that the wire harness manufacturing device of the present application can be moved to a designated place. The moving wheels 11 are provided with at least 4. The moving wheels 11 include a plurality of directional wheels with brakes and a plurality of universal wheels with brakes, the directional wheels are arranged in rows, the universal wheels are arranged in rows, and the rows of universal wheels are arranged in front of the rows of directional wheels.
[0045] The method for manufacturing a wire harness using the wire harness manufacturing device of the present application is as follows:
[0046] The wire head is pulled from the raw material wire disc 12, and the wire head extends to the wire harness manufacturing plate 6 in sequence through the second guide wheel 9, the wire positioning piece 10 and the first guide wheel 4, and the wire is cut according to requirements to obtain a wire segment. The wire harness manufacturing plate 6 can adsorb and fix a drawing, and each branch of the wire segment is fixed on the wire branch fixing piece 8, and then the wire segment is connected according to the drawing and corresponding operations such as interfaces can be performed. The corresponding tools are selected from the tool placing hopper 5 during the manufacturing process. After the manufacturing is completed, the wire harness is fixed on the wire harness fixing piece 7.
[0047] After the wire segment is cut, the wire head of the raw material wire disc 12 can also be fixed and wound on the wire branch fixing piece 8 on the wire harness manufacturing plate 6 for next cutting.
[0048] The application can integrate offline, wire harness manufacturing and wire harness storage, and provide a platform for wire harness manufacturing. The branch points of the wire can be fixed during manufacturing, which greatly improves the work efficiency and saves time and effort.
[0049] In the description of the utility model, it should be understood that the directions or position relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, a specific direction structure and operation, and therefore cannot be understood as a limitation on the utility model.
[0050] In the utility model, unless otherwise specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, or can be detachable connection, or can be integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication or interaction relationship between two elements, unless otherwise specified. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0051] In the description of the present specification, the description of the terms "the embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in at least one embodiment or example. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.
[0052] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0053] The above only describes the preferred embodiments of the present application and does not limit the present application. Any modification, equivalent replacement and simple improvement made on the essential content of the present application shall be included in the protection scope of the present application.
Claims
1. A wire harness manufacturing apparatus characterized by comprising: It comprises a bottom platform (1), a support framework (2), a raw material wire fixing member (3), a first guide wheel (4), a tool placing hopper (5), a wire harness manufacturing plate (6) and a wire harness fixing member (7), The support framework (2) is fixed on the bottom platform (1), and a plurality of raw material wire fixing members (3) are arranged and fixed on the bottom platform (1) along the length direction of the support framework (2), The first guide wheel (4) is fixed on the top of the support framework (2), The wire harness manufacturing plate (6) is fixed on one side of the support framework (2), and a plurality of wire branch fixing members (8) are detachably fixed on the wire harness manufacturing plate (6), The tool placing hopper (5) is fixed on one side of the support framework (2), The wire harness fixing member (7) is fixed on the side of the support framework (2).
2. The wire harness manufacturing apparatus according to claim 1, characterized by It further comprises a second guide wheel (9) fixed on one side of the support framework (2), the first guide wheel (4) and the wire harness manufacturing plate (6) are distributed on both sides of the support framework (2), and the second guide wheel (9) is located below the first guide wheel (4).
3. The wire harness manufacturing apparatus according to claim 1 or 2, characterized by It further comprises a wire positioning member (10) fixed on one side of the support framework (2), and the wire positioning member (10) and the wire harness manufacturing plate (6) are distributed on both sides of the support framework (2).
4. The wiring harness manufacturing apparatus according to claim 3, characterized by The wire positioning member (10) is annular or U-shaped with an opening away from the support framework (2).
5. The wire harness manufacturing apparatus according to claim 1, wherein The wire harness fixing member (7) is a hook.
6. The wire harness manufacturing apparatus according to claim 1, wherein The wire harness manufacturing plate (6) is a magnetic plate.
7. The wire harness manufacturing apparatus according to claim 1 or 6, characterized by The wire harness manufacturing plate (6) is inclinedly arranged, and the lower part of the wire harness manufacturing plate (6) extends away from the support framework (2).
8. The wire harness manufacturing apparatus according to claim 1, wherein A drawing is detachably fixed on the wire harness manufacturing plate (6).
9. The wire harness manufacturing apparatus according to claim 1, wherein The bottom of the bottom platform (1) is provided with a moving wheel (11).
10. The wire harness manufacturing apparatus according to claim 1, characterized by The wire branch fixing member (8) is a hook.