Defoaming sol tank for capsule preparation
By designing a combination of a rotating shaft, connecting block, and arc-shaped stirring blade in the defoaming sol tank for capsule preparation, the problem of difficult removal of internal and inner wall bubbles in the prior art is solved, achieving a highly efficient defoaming effect and improving the surface smoothness of the capsules and product quality.
Patent Information
- Application Number
- CN202423227980.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing technologies, vacuum degassing is effective for bubbles on the surface of materials, but not so effective for bubbles inside the material and near the inner wall of the container. This results in uneven capsule surfaces and non-uniform structures, affecting product quality and increasing the defect rate.
A defoaming sol tank for capsule preparation was designed, comprising a rotating shaft, connecting block, support frame and stirring blade. The stirring generates flow to push bubbles from the depth to the surface, and the arc-shaped stirring blade contacts the inner wall to guide the flow. Combined with vacuuming, the bubbles escape faster.
It effectively improved defoaming efficiency, shortened defoaming time, ensured the smoothness of capsule surface and uniformity of structure, improved product quality and reduced defect rate.
Smart Images
Figure CN223696874U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of capsule preparation, specifically to a bubble removing sol gel tank for capsule preparation. BACKGROUND
[0002] Capsule preparation is an important process in pharmaceutical industry, mainly used for packaging powder, granule or liquid medicine in hard capsule or soft capsule, main steps including batching, sol, capsule making, cutting, printing, light inspection, inner packaging, outer packaging, warehousing and inspection, wherein the step of sol needs to use bubble removing sol gel tank to mix solid substance (such as gelatin, medicine powder etc.) with liquid (such as water, glycerol etc.), in this process, solid substance is uniformly dispersed and dissolved in liquid.
[0003] At present, the material in the sol gel tank is mainly removed by vacuumizing, when the tank is vacuumized, the pressure in the tank is reduced, so that the gas pressure in the bubble is relatively increased, according to the principle of gas diffusion, the gas in the bubble will diffuse to the external environment with lower pressure, so that the bubble is broken, the effect of vacuumizing on the bubble escaping to the surface of the material is very obvious, but the effect on the bubble in the material and the bubble between the material and the inner wall of the tank is not very obvious, so that when the material with residual bubbles is used to make capsules, the surface of the capsule is uneven, the structure is uneven, so as to affect the appearance and overall quality of the product, increase the unqualified rate and cost of the product. UTILITY MODEL CONTENT
[0004] The utility model technical scheme provides a solution significantly different from the prior art in view of the technical problem that the prior art solution is too single, specifically the utility model mainly provides a bubble removing sol gel tank for capsule preparation, to solve the technical problem that the vacuumizing method is very obvious for the bubble escaping to the surface of the material, but not very obvious for the bubble in the material and the bubble between the material and the inner wall of the tank.
[0005] The utility model adopts the technical scheme to solve the above technical problem:
[0006] A bubble removing sol gel tank for capsule preparation, comprising a tank body and a cover body on the top of the tank body, a bubble removing mechanism is arranged in the space formed by the tank body and the cover body, the bubble removing mechanism comprises a rotating shaft, a first connecting block and a second connecting block on the rotating shaft, an upper support frame and a lower support frame are arranged on the first connecting block and the second connecting block respectively, and the upper support frame and the corresponding lower support frame form a group, each group of upper support frames and lower support frames are hingedly connected with a connecting piece, and a stirring blade is arranged on each connecting piece.
[0007] Further, the stirring blade is in an arc structure, and the front edge of the stirring blade is close to the inner wall of the tank body.
[0008] Further, the second connecting block is provided with positioning clamping blocks on the upper side and the lower side, the two positioning clamping blocks clamp the second connecting block, and the positioning clamping block and the lower end of the rotating shaft are in threaded connection.
[0009] Further, the upper end of the rotating shaft is in threaded connection with a mounting plate, and the mounting plate is provided with an air cylinder, and the output end of the air cylinder is connected with the first connecting block.
[0010] Further, the upper side of the cover body is provided with a motor and an air pump, the output end of the motor is connected with the upper end of the rotating shaft through a round hole in the cover body, and the air pump is connected with another round hole in the cover body through a pipeline.
[0011] Further, the bottom of the tank body is provided with a foot stand.
[0012] Compared with the prior art, the beneficial effects of the present application are:
[0013] The rotating shaft, the first connecting block, the second connecting block, the upper supporting frame, the lower supporting frame, the connecting piece and the stirring blade are arranged, so that the material is stirred during the process of dissolving and mixing the capsule material, the flow generated by the stirring can effectively push the bubbles from the deep part of the material to the surface, the larger bubbles are broken into small bubbles during the rising process, the resistance is smaller, the rising and overflow of the bubbles are accelerated, the position of the stirring blade is adjusted by changing the angle between the upper supporting frame and the lower supporting frame, so that the stirring blade can contact the inner wall of the tank body to guide the bubbles attached to the inner wall of the tank body, the rising and escape of the bubbles on the inner wall are accelerated, the bubble removing time is shortened, the bubble removing efficiency is effectively improved, the structure is stable, the operation is convenient, and the present application has certain practical value.
[0014] The present application will be explained in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the present application;
[0016] Figure 2 It is a whole structure exploded schematic view of the present application;
[0017] Figure 3 It is a bubble removing mechanism exploded schematic view of the present application;
[0018] Figure 4 It is a stirring blade guiding bubble flow direction schematic view of the present application.
[0019] As shown in the figure: 1, the tank body; 2, the cover; 3, the defoaming mechanism; 31, the rotating shaft; 32, the first connecting block; 33, the second connecting block; 34, the upper support frame; 35, the lower support frame; 36, the connecting piece; 37, the stirring blade; 38, the positioning clamp block; 39, the mounting plate; 4, the motor; 5, the air pump; 6, the foot stool; 7, the air cylinder. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, wherein several embodiments of the present application are given, but the present application can be realized in different forms and is not limited to the embodiments described herein, on the contrary, these embodiments are provided to make the disclosed content of the present application more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixedly attached" to another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can also be present. The terms "vertical", "horizontal", "left", "right" and similar terms as used herein are for the purpose of illustration only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The use of the terms "and / or" includes a combination of one or more of the associated listed items.
[0023] Please refer to the accompanying drawings Figures 1-4 A defoaming gelatin capsule preparation tank, comprising a tank body 1 and a cover 2 on the top of the tank body 1, a defoaming mechanism 3 is arranged in the space formed by the tank body 1 and the cover 2, the defoaming mechanism 3 comprises a rotating shaft 31, a first connecting block 32 and a second connecting block 33 on the rotating shaft 31, an upper support frame 34 and a lower support frame 35 are arranged on the first connecting block 32 and the second connecting block 33 respectively, and the upper support frame 34 and the corresponding lower support frame 35 form a group, and each group of upper support frames 34 and lower support frames 35 are hingedly connected with a connecting piece 36, and a stirring blade 37 is arranged on each connecting piece 36.
[0024] Through the above structure, the material is stirred in the process of dissolving and mixing the capsule material, the flow generated by stirring can effectively push the bubbles from the deep material to the surface, the larger bubbles will break into small bubbles in the rising process, the resistance is smaller, the rising and overflow of the bubbles are accelerated, and the bubbles attached to the inner wall of the tank 1 can be guided and attached to the inner wall of the tank 1, the rising and escape of the bubbles on the inner wall are accelerated, the bubble removing time is shortened, the bubble removing efficiency is effectively improved, and the structure is stable, convenient to operate and has certain practical value.
[0025] Specific operation is as follows, in the process of dissolving and mixing the capsule material, the motor 4 is opened, and the stirring blade 37 is driven to rotate by the rotating shaft 31, the material is stirred and dissolved, and the mixing is accelerated, in the rotating process, the flow generated by stirring can effectively push the bubbles from the deep material to the surface, at the same time, the larger bubbles will break into small bubbles in the rising process, the resistance is smaller, and the rising and overflow are accelerated, after sufficient dissolving and mixing, the cylinder 7 is started, the first connecting block 32 is pushed downward, the included angle between the upper support frame 34 and the lower support frame 35 is reduced, and the stirring blade 37 is pushed to the inner wall of the tank 1 and contacted under the cooperation of the upper support frame 34 and the lower support frame 35, in the process of rotating the stirring blade 37 along the inner wall of the tank 1, the arc structure of the stirring blade 37 is utilized to promote the bubbles to rise along the stirring blade 37 and accelerate the escape of the bubbles on the inner wall of the tank 1, and the air pump 5 is started to pump the tank 1 to vacuum, and accelerate the bubbles on the surface of the material to break.
[0026] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 2 , the upper side of the cover 2 is provided with a motor 4 and an air pump 5, the output end of the motor 4 penetrates a circular hole on the cover 2 and is connected with the upper end of the rotating shaft 31, the motor 4 provides driving force for the rotation of the rotating shaft 31, and the air pump 5 is connected with another circular hole on the cover 2 through a pipeline to pump the tank 1 to vacuum, promote the bubbles on the surface of the material to break, and the bottom of the tank 1 is provided with a foot stool 6, which provides stable support for the tank 1.
[0027] Please refer to the accompanying drawings Figure 3 and the accompanying drawings Figure 4The stirring blade 37 is in arc structure, and the front edge of the stirring blade 37 is close to the inner wall of the tank body 1, through the arc structure, the bubble is moved along the direction of the stirring blade 37 and moves upward along the wall, the upper and lower sides of the second connecting block 33 are provided with positioning clamping blocks 38, the two positioning clamping blocks 38 clamp the second connecting block 33, and the positioning clamping block 38 and the lower end of the rotating shaft 31 are in threaded connection, through the two positioning clamping blocks 38, the positioning of the second connecting block 33 is realized, the synchronous rotation of the second connecting block 33 and the rotating shaft 31 is ensured, the upper end of the rotating shaft 31 is provided with a mounting plate 39, the mounting plate 39 is provided with the air cylinder 7, the output end of the air cylinder 7 is connected with the first connecting block 32, through the mounting plate 39 and the air cylinder 7, the driving force for the movement of the first connecting block 32 is provided.
[0028] The utility model has been described exemplarily above in combination with the drawings, and obviously, the specific implementation of the utility model is not limited by the above mode, as long as the method concept and technical scheme of the utility model are adopted to make this kind of non-essential improvement, or the concept and technical scheme of the utility model are directly applied to other occasions without improvement, all are within the protection scope of the utility model.
Claims
1. A defoaming sol container for capsule preparation, comprising a container body (1) and a lid (2) on top of the container body (1), wherein a defoaming mechanism (3) is provided within the space formed by the container body (1) and the lid (2), characterized in that, The defoaming mechanism (3) includes a rotating shaft (31), a first connecting block (32) and a second connecting block (33) on the rotating shaft (31). The first connecting block (32) and the second connecting block (33) are respectively provided with an upper support frame (34) and a lower support frame (35). The upper support frame (34) and the corresponding lower support frame (35) are a group. Each group of upper support frames (34) and lower support frames (35) are hinged together with a connector (36). Each connector (36) is provided with a stirring plate (37).
2. The defoaming sol-gel container for capsule preparation according to claim 1, characterized in that, The stirring blade (37) has an arc-shaped structure, and the leading edge of the stirring blade (37) is in close contact with the inner wall of the tank (1).
3. The defoaming sol-gel container for capsule preparation according to claim 1, characterized in that, The second connecting block (33) is provided with positioning clamps (38) on both the upper and lower sides. The two positioning clamps (38) clamp the second connecting block (33), and the positioning clamps (38) and the lower end of the rotating shaft (31) are connected by threads.
4. The defoaming sol-gel container for capsule preparation according to claim 3, characterized in that, The upper end of the rotating shaft (31) is threadedly connected to a mounting plate (39), and a cylinder (7) is provided on the mounting plate (39). The output end of the cylinder (7) is connected to the first connecting block (32).
5. The defoaming sol-gel container for capsule preparation according to claim 1, characterized in that, The cover (2) is equipped with a motor (4) and an air pump (5). The output end of the motor (4) passes through a round hole on the cover (2) and is connected to the upper end of the rotating shaft (31). The air pump (5) is connected to another round hole on the cover (2) through a pipe.
6. The defoaming sol-gel container for capsule preparation according to claim 1, characterized in that, The tank (1) is equipped with a support (6) at the bottom.