Mold surface spraying device for casting

By designing a surface spraying device for casting molds, the problem of wasted time and manpower in the mold coating process was solved, achieving uniform coating coverage and efficient spraying, reducing coating waste, and improving spraying quality and efficiency.

CN223698106UActive Publication Date: 2025-12-23ZHONGXIANG TEZE MASCH MFG CO LTD
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Patent Information

Application Number
CN202423192187.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-23
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

In existing technologies, the coating process for molds is time-consuming and labor-intensive, the coating is uneven, and the quality and efficiency of spraying are difficult to guarantee.

Method used

Design a coating device for casting mold surfaces. The device uses a water pump to extract coating material and sprays it through a nozzle. Workers adjust the position and direction of the nozzle, and combined with a mixing component and a recycling system, ensure uniform coating coverage and reduce waste.

Benefits of technology

It improves spraying quality and efficiency, saves manpower, reduces paint waste, keeps the working environment clean, and has a high paint recycling rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a casting mold surface spraying device which comprises a workbench, a groove is formed in the upper end of the workbench, a storage barrel is arranged on one side of the workbench, a discharging pipe is arranged at the lower end of one side of the storage barrel, a first connecting pipe is arranged on the discharging pipe, and a water pump is arranged at the end, away from the discharging pipe, of the first connecting pipe; a second connecting pipe is arranged on the water pump, and a nozzle is arranged at the end, away from the water pump, of the second connecting pipe; paint can be pumped through the water pump and sprayed to the surface of the mold through the spray head, then a worker can adjust the position and the spraying direction of the spray head according to needs, and therefore it is guaranteed that the surface of the mold is evenly covered with the paint, operation of the worker is facilitated, and a large amount of time and manpower can be saved; and meanwhile, the mold can be coated more uniformly and fully, so that the spraying quality and the spraying efficiency of the mold are guaranteed, redundant coating can be stored in the groove to be recycled, and waste of the coating is avoided.
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Description

Technical Field

[0001] This application relates to the field of parts casting technology, and in particular to a surface coating device for casting molds. Background Technology

[0002] Currently, sand casting is a casting method that produces castings in sand molds. It is widely used in the production of steel, iron, and most non-ferrous alloy castings. In the sand casting process, in order to ensure the quality of the castings and production efficiency, after the mold is manufactured and before pouring the molten metal, a coating needs to be applied to the surface of the mold to protect the molding sand and the core mold.

[0003] In related technologies, when it is necessary to apply paint to a mold, the paint is usually applied to the surface of the mold by hand with a brush. However, this wastes a lot of time and manpower, and is prone to paint waste and uneven application. It is difficult to guarantee the quality and efficiency of spraying, which is very inconvenient.

[0004] To address the aforementioned issues, a surface coating device for casting molds is now designed. Utility Model Content

[0005] This application provides a surface coating device for casting molds to solve the problems in related technologies where manual coating of molds not only wastes a lot of time and manpower, but also easily leads to paint waste and uneven application, making it difficult to guarantee coating quality and efficiency.

[0006] In a first aspect, a surface coating device for casting molds is provided, comprising:

[0007] The workbench has a groove at its upper end, a storage bin on one side, a discharge pipe at the lower end of one side of the storage bin, a first connecting pipe on the discharge pipe, a water pump at the end of the first connecting pipe away from the discharge pipe, a second connecting pipe on the water pump, and a nozzle at the end of the second connecting pipe away from the water pump.

[0008] In some embodiments, the workbench is provided with a discharge pipe communicating with the groove, the discharge pipe is provided with a feed pipe, the upper end of one side of the storage tank is provided with a feed pipe, the feed pipe is connected to the end of the feed pipe away from the discharge pipe, and the height of the plane where the discharge pipe is located is higher than the height of the plane where the feed pipe is located.

[0009] In some embodiments, the bottom surface of the groove is inclined, and the distance between the bottom surface of the groove and the ground gradually increases as the distance between the groove and the discharge pipe increases.

[0010] In some embodiments, a stirring assembly is also included, which includes a motor, a rotating shaft, and a plurality of stirring blades. The rotating shaft is rotatably disposed inside a storage tank, the motor is disposed at the upper end of the storage tank and connected to the rotating shaft, and the plurality of stirring blades are disposed on the rotating shaft.

[0011] In some embodiments, the stirring blades are arranged at an angle.

[0012] In some embodiments, several of the stirring blades are evenly distributed in a ring on the rotating shaft.

[0013] In some embodiments, the nozzle has a handle extending from one end near the second connecting tube.

[0014] In some embodiments, a positioning component is provided in the groove. The positioning component includes a first fixing frame and a second fixing frame. Both the first fixing frame and the second fixing frame are disposed in the groove. The first fixing frame is V-shaped, and the second fixing frame is inverted V-shaped. The height of the plane where the first fixing frame is located is higher than the height of the plane where the second fixing frame is located. The handle is located in the first fixing frame and the second fixing frame.

[0015] In some embodiments, the workbench is provided with several baffles.

[0016] In some embodiments, the discharge pipe is equipped with a valve.

[0017] This application provides a surface coating device for casting molds. The device can extract coating material using a water pump and spray it onto the mold surface through a nozzle. The operator can then adjust the position and direction of the nozzle as needed to ensure that the coating material is evenly covered on the mold surface. This not only facilitates operation and saves a lot of time and manpower, but also makes the coating on the mold more uniform and sufficient, thereby ensuring the coating quality and efficiency. Excess coating material is collected in the groove for recycling, avoiding waste. The device is highly practical. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A three-dimensional structural schematic diagram provided for an embodiment of this application;

[0020] Figure 2 Provided for the embodiments of this application Figure 1 Enlarged structural diagram at point A;

[0021] Figure 3 This is a schematic diagram of a three-dimensional cross-sectional structure provided for an embodiment of this application.

[0022] In the diagram: 1. Workbench; 11. Groove; 12. Discharge pipe; 2. Storage tank; 21. Outlet pipe; 22. Inlet pipe; 23. Valve; 3. First connecting pipe; 4. Water pump; 5. Second connecting pipe; 6. Nozzle; 61. Handle; 7. Feed pipe; 8. Mixing assembly; 81. Motor; 82. Rotating shaft; 83. Mixing blades; 9. Positioning assembly; 91. First fixing frame; 92. Second fixing frame; 10. Baffle. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0024] This application provides a surface coating device for casting molds, which solves the problems in related technologies where manual coating of molds not only wastes a lot of time and manpower, but also easily leads to paint waste and uneven application, making it difficult to guarantee coating quality and efficiency.

[0025] Please see Figures 1-3 A surface spraying device for casting molds includes: a workbench 1, a groove 11 at the upper end of the workbench 1, a storage tank 2 on one side of the workbench 1, a discharge pipe 21 at the lower end of one side of the storage tank 2, a first connecting pipe 3 on the discharge pipe 21, a water pump 4 at the end of the first connecting pipe 3 away from the discharge pipe 21, a second connecting pipe 5 on the water pump 4, and a spray nozzle 6 at the end of the second connecting pipe 5 away from the water pump 4.

[0026] In this way, when in use, the staff can use a crane to place the mold in the groove 11 on the workbench 1, then put the paint into the storage tank 2, and then start the water pump 4 to extract the paint from the storage tank 2. The paint flows through the discharge pipe 21, through the first connecting pipe 3, the water pump 4 and the second connecting pipe 5, and finally sprays out through the nozzle 6. The staff can then hold the nozzle 6 and spray the paint onto the surface of the mold, and adjust the position and spraying direction of the nozzle 6 as needed to ensure that the paint is evenly covered on the surface of the mold.

[0027] In this way, the staff only needs to move the nozzle 6 to spray the paint onto the mold surface. This not only makes it easier for the staff to operate and saves a lot of time and manpower, but also makes the mold more evenly and fully coated, thereby ensuring the coating quality and efficiency of the mold. Excess paint will be stored in the groove 11 for easy recycling, thus avoiding paint waste and making it highly practical.

[0028] Specifically, in this embodiment, the workbench 1 is provided with a discharge pipe 12 communicating with the groove 11, the discharge pipe 12 is provided with a feed pipe 7, and the upper end of one side of the storage tank 2 is provided with a feed pipe 22. The feed pipe 22 is connected to the end of the feed pipe 7 away from the discharge pipe 12, and the height of the plane where the discharge pipe 12 is located is higher than the height of the plane where the feed pipe 22 is located.

[0029] In this way, during use, the paint in the groove 11 will flow from the discharge pipe 12 into the discharge pipe 7 under the action of gravity, and finally flow back to the storage tank 2 through the feed pipe 22. This allows excess paint to flow back to the storage tank 2 for recycling, which not only effectively reduces paint waste, but also ensures a clean working environment and facilitates use.

[0030] More specifically, the bottom surface of the groove 11 is inclined, and the distance between the bottom surface of the groove 11 and the ground gradually increases as the distance between the groove 11 and the discharge pipe 12 increases;

[0031] This ensures that excess paint on the bottom surface of the groove 11 can flow smoothly to the discharge pipe 12, thereby further improving the efficiency of paint recycling and avoiding paint accumulation in the groove 11 and causing waste.

[0032] Please see Figure 3 In this embodiment, a stirring assembly 8 is also included. The stirring assembly 8 includes a motor 81, a rotating shaft 82 and a plurality of stirring blades 83. The rotating shaft 82 is rotatably disposed inside the storage tank 2. The motor 81 is disposed at the upper end of the storage tank 2 and connected to the rotating shaft 82. The plurality of stirring blades 83 are disposed on the rotating shaft 82.

[0033] In this way, the motor 81 drives several stirring blades 83 on the rotating shaft 82 to rotate, thereby stirring and mixing the paint in the storage tank 2. This not only avoids sedimentation and stratification of the paint due to long-term standing, but also mixes the returned paint with the newly added paint evenly. This ensures that the paint drawn from the storage tank 2 always maintains a uniform quality, thereby improving the stability of the spraying effect and making it highly practical.

[0034] The stirring blades 83 are inclined, which allows the coating at the bottom layer and the coating at the top layer in the storage tank 2 to be fully stirred and mixed, thereby enhancing the mixing effect of the coating.

[0035] Preferably, a plurality of the stirring blades 83 are evenly distributed in a ring on the rotating shaft 82, which can further improve the stirring efficiency of the coating.

[0036] Please see Figure 2 In this embodiment, a handle 61 extends from one end of the nozzle 6 near the second connecting pipe 5;

[0037] This allows the worker to hold the handle 61 while spraying paint, making it easier to adjust the position and direction of the nozzle 6 during the spraying process, thus facilitating its use.

[0038] Furthermore, a positioning component 9 is provided in the groove 11. The positioning component 9 includes a first fixing frame 91 and a second fixing frame 92. Both the first fixing frame 91 and the second fixing frame 92 are provided in the groove 11. The first fixing frame 91 is V-shaped, and the second fixing frame 92 is inverted V-shaped. The height of the plane where the first fixing frame 91 is located is higher than the height of the plane where the second fixing frame 92 is located. The handle 61 is located in the first fixing frame 91 and the second fixing frame 92.

[0039] During spraying, when the operator needs to temporarily put down the nozzle 6, the handle 61 can be inserted into the first fixing bracket 91 and the second fixing bracket 92. The first fixing bracket 91 and the second fixing bracket 92 fix the handle 61 and tilt the nozzle 6 downward. This not only keeps the handle 61 suspended, preventing it from falling into the groove 11 and causing contamination, but also makes it easier for the operator to pick it up. Furthermore, the tilted handle 61 can prevent paint from flowing from the end of the nozzle 6 to the handle 61, thus ensuring the cleanliness of the handle 61 and making it easy for the operator to pick up and use. It is highly practical.

[0040] Preferably, the workbench 1 is provided with a plurality of baffles 10;

[0041] In this way, when workers are spraying paint, the baffle 10 can shield and protect the work area, thus preventing paint from splashing outside the work area. The splashed paint will drip down the baffle 10 into the groove 11 for recycling. This not only avoids paint splashing outward and causing waste, but also keeps the work environment clean.

[0042] Furthermore, a valve 23 is provided on the discharge pipe 21;

[0043] This allows workers to control the flow rate of the paint by turning valve 23 during operation, thereby adjusting the paint flow rate according to actual needs, which helps to save paint and improve the accuracy of spraying, making it highly practical.

[0044] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0045] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0046] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A surface coating device for casting molds, characterized in that, The utility model relates to a kind of mould surface spraying devices for casting, which includes: Workbench (1), the upper end of the workbench (1) is equipped with recess (11), one side of the workbench (1) is equipped with storage barrel (2), the lower end of one side of the storage barrel (2) is equipped with discharge pipe (21), the discharge pipe (21) is equipped with first connecting pipe (3) on, the first connecting pipe (3) is equipped with water pump (4) away from the end of discharge pipe (21), the water pump (4) is equipped with second connecting pipe (5) on, the second connecting pipe (5) is equipped with spray head (6) away from the end of water pump (4).

2. The mould surface spraying device for casting according to claim 1, wherein: The workbench (1) is equipped with discharge pipe (12) communicated with recess (11), the discharge pipe (12) is equipped with feeding pipe (7) on, the upper end of one side of the storage barrel (2) is equipped with feeding pipe (22), the feeding pipe (22) is connected with the end of feeding pipe (7) away from discharge pipe (12), the height of the plane where the discharge pipe (12) is located is higher than the height of the plane where the feeding pipe (22) is located.

3. The mould surface spraying device for casting according to claim 2, wherein: The bottom surface of the recess (11) is arranged obliquely, and the distance between the bottom surface of the recess (11) and the ground gradually increases as the distance from the discharge pipe (12) increases.

4. The mould surface spraying device for casting according to claim 1, further comprising: A stirring assembly (8) is further included, the stirring assembly (8) comprises a motor (81), a rotating shaft (82) and a plurality of stirring blades (83), the rotating shaft (82) is rotatably arranged in the storage barrel (2), the motor (81) is arranged at the upper end of the storage barrel (2) and connected with the rotating shaft (82), and the plurality of stirring blades (83) are arranged on the rotating shaft (82).

5. The mould surface spraying device for casting according to claim 4, wherein: The stirring blades (83) are arranged obliquely.

6. The mould surface spraying device for casting according to claim 5, wherein: The plurality of stirring blades (83) are uniformly distributed in a ring shape on the rotating shaft (82).

7. The mould surface spraying device for casting according to claim 1, wherein: The spray head (6) extends a handle (61) from one end close to the second connecting pipe (5).

8. The mould surface spraying device for casting according to claim 7, wherein: The recess (11) is provided with a positioning assembly (9), the positioning assembly (9) comprises a first fixing frame (91) and a second fixing frame (92), the first fixing frame (91) and the second fixing frame (92) are arranged in the recess (11), the first fixing frame (91) is in a V shape, the second fixing frame (92) is in an inverted V shape, the height of the plane where the first fixing frame (91) is located is higher than the height of the plane where the second fixing frame (92) is located, and the handle (61) is located in the first fixing frame (91) and the second fixing frame (92).

9. The mould surface spraying device for casting according to claim 1, wherein: The workbench (1) is provided with a plurality of baffles (10).

10. A surface spraying device for foundry molds as defined in claim 1, characterized in that: The discharge pipe (21) is provided with a valve (23).