Calendering roller cleaning device of photovoltaic glass calender

By designing a magnetically positioned photovoltaic glass calender cleaning roller device, all-round cleaning of the calender roller and wastewater collection are achieved, solving the problems of low cleaning efficiency and environmental pollution, improving the cleaning effect and simplifying the operation.

CN223698591UActive Publication Date: 2025-12-23JIANGXI CAIHONG PHOTOVOLTAIC CO LTD
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Patent Information

Application Number
CN202520211915.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-23
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

Existing photovoltaic glass calendering machine cleaning rollers devices are inefficient during the cleaning process, generate wastewater that pollutes the environment, are cumbersome to operate, and cannot effectively clean the calendering rollers during the cleaning process.

Method used

A device for cleaning calendering rolls in a photovoltaic glass calendering machine was designed, comprising a fixed shell, a top cover, a positioning component, a rinsing component, and a cleaning brush component. Through the cooperation of magnetic positioning, nozzle rinsing, and cleaning brushes, the calendering rolls are cleaned in all directions, and the cleaning wastewater is collected to prevent pollution.

Benefits of technology

It improves cleaning efficiency, enhances cleaning results, prevents wastewater from polluting the working environment, simplifies operating procedures, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calendering roller cleaning device for a photovoltaic glass calender, which belongs to the technical field of cleaning devices and comprises a fixed shell, a top cover is hinged to the top of the fixed shell and is arc-shaped, a positioning component is arranged between the top cover and the fixed shell, and arc-shaped grooves matched with calendering rollers are formed in two ends of the top cover and two ends of the fixed shell; through the arrangement of the positioning assembly, when the calendaring roller is cleaned, a user can place the fixing shell at the bottom of the calendaring roller, then the top cover is magnetically attracted and fixed to the top of the fixing shell through the positioning assembly, at the moment, the calendaring roller is located between the top cover and the fixing shell, and through the matched use of the flushing assembly and the cleaning and brushing assembly, the calendaring roller is cleaned. The surface of the calendaring roller can be brushed in the washing process of the calendaring roller, so that the washing effect of the calendaring roller is improved, waste water generated during washing can fall into the bottom of the fixed shell, a user can communicate with an external pipeline to discharge the waste water through the drainage pipe, and the waste water is prevented from polluting the working environment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning device technical field, specifically is a kind of photovoltaic glass calender cleaning roll device. BACKGROUND

[0002] The current washing down roller mode needs workers to install gun head, water pipe and other accessories below lip brick, and workers need to move gun head and drag trolley to wash down roller locally to realize comprehensive washing down roller during washing down roller, and it takes 10 minutes to wash down roller once, with long time, low production efficiency, and water pressure and water quality need to be checked before operation, then gun head and other accessories are installed on washing down roller trolley, and the operation process is complicated.

[0003] The patent with disclosure (publication) No. CN220658473U discloses a kind of photovoltaic glass calender cleaning roll device, including cavity, cavity is connected with inlet pipe, nozzle is arranged on cavity;First bearing seat is arranged at the both ends of cavity, cavity is rotatably connected with first bearing seat, one end of cavity is connected with rotating structure, the photovoltaic glass calender cleaning roll device of the utility model is easy to operate, with good cleaning effect, can reduce labor intensity of staff and use safety hazard.

[0004] The photovoltaic glass calender cleaning roll device involved in the above-mentioned patent cannot clean the calender roll during cleaning in actual use, resulting in poor cleaning efficiency and effect, and the wastewater generated during cleaning can flow randomly in the working environment, causing serious damage to the working environment, so we need to propose a kind of photovoltaic glass calender cleaning roll device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of photovoltaic glass calender cleaning roll device, with the advantages of being able to clean the surface of the calender roll during washing to improve the cleaning effect, and also having the advantage of being able to collect and discharge the wastewater generated during cleaning to prevent pollution of the working environment, to solve the problems raised in the above background.

[0006] To achieve the above-mentioned purpose, the utility model provides a kind of photovoltaic glass calender cleaning roll device, including fixed shell, the top of the fixed shell is hinged with top cover, the top cover is arranged in arc shape, positioning assembly is arranged between the top cover and fixed shell, the both ends of the top cover and fixed shell are provided with arc-shaped slot matched with calender roll, the inner cavity of the fixed shell and below arc-shaped slot are provided with flushing assembly for cleaning the surface of calender roll, the front and back sides of the inner cavity of the fixed shell are fixedly connected with cleaning brush assembly for cleaning the surface of calender roll during cleaning.

[0007] Preferably, the flushing assembly comprises a fixed pipe fixedly installed in the inner cavity of the fixed shell, one end of the fixed pipe is communicated with a water inlet pipe, one end of the water inlet pipe penetrates through the fixed shell and extends to the outside of the fixed shell, and the top of the fixed pipe is communicated with a plurality of groups of spray heads at equal distances.

[0008] Preferably, the cleaning and brushing assembly comprises fixed seats fixedly installed on both sides of the inner cavity of the fixed shell, T-shaped grooves are formed in the inner parts of the fixed seats, T-shaped seats are slidably inserted into the inner cavities of the T-shaped grooves, cleaning brushes are fixedly connected to one side of the T-shaped seats and extend to the outside of the fixed seats through the T-shaped grooves, and locking assemblies for locking and fixing the T-shaped seats are further installed on the top of the fixed seats.

[0009] Preferably, the locking assembly comprises threaded pipes fixedly installed on both sides of the top of the fixed seat, locking rods are threadedly connected to the top of the threaded pipes, and the bottom end of the locking rod extends to the top of the T-shaped seat and abuts against the T-shaped seat through the threaded pipe and the fixed seat in sequence.

[0010] Preferably, the positioning assembly comprises a first connecting plate fixedly installed on the front surface of the fixed shell, a second connecting plate is fixedly connected to the front surface of the top cover, a handle is fixedly connected to the top of the second connecting plate, and a magnetic attraction assembly is further arranged between the first connecting plate and the second connecting plate.

[0011] Preferably, the magnetic attraction assembly comprises a first magnet plate embedded in the top of the first connecting plate, a second magnet plate corresponding to the first magnet plate is embedded in the bottom of the second connecting plate, and the bottom of the second magnet plate and the top of the first magnet plate are magnetically attracted to each other.

[0012] Preferably, a drain pipe is communicated with the bottom of the front surface of the fixed shell, and a control valve is installed on the drain pipe in a matched mode.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] When the calender roller is cleaned, the user can place the fixed shell at the bottom of the calender roller, and then magnetically attract and fix the top cover to the top of the fixed shell through the positioning assembly, so that the calender roller is located between the top cover and the fixed shell. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2The utility model discloses a positioning assembly structure diagram of fixed shell;

[0017] Figure 3 The utility model discloses a fixed shell internal structure diagram;

[0018] Figure 4 The utility model discloses a fixed shell internal overhead structure diagram;

[0019] Figure 5 The utility model discloses a cleaning brush assembly structure diagram.

[0020] In the drawing: 1, fixed shell;2, top cover;3, arc slot;4, fixed pipe;5, water inlet pipe;6, spray head;7, fixed seat;8, T type slot;9, T type seat;10, cleaning brush;11, threaded pipe;12, locking rod;13, first connecting plate;14, second connecting plate;15, handle;16, first magnet plate;17, second magnet plate;18, drain pipe. Specific implementation

[0021] The technical scheme in the embodiments of the utility model will be apparently and completely described below with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative work belong to the range of the utility model protection.

[0022] Please refer to Figures 1-5 The utility model provides a kind of photovoltaic glass calender cleaning roll device, including fixed shell 1, the top of fixed shell 1 is hinged with top cover 2, top cover 2 is arranged in arc, top cover 2 and fixed shell 1 between being provided with positioning assembly, the both ends of top cover 2 and fixed shell 1 are all set with the arc slot 3 compatible with calender roll, positioning assembly includes the first connecting plate 13 fixedly installed in the front of fixed shell 1, the front of top cover 2 is fixedly connected with second connecting plate 14, the top of second connecting plate 14 is fixedly connected with handle 15, first connecting plate 13 and second connecting plate 14 between being provided with magnetic attraction component, magnetic attraction component includes the first magnet plate 16 embedded in the top of first connecting plate 13, the bottom of second connecting plate 14 is embedded with the second magnet plate 17 corresponding with first magnet plate 16, the bottom of second magnet plate 17 and the top of first magnet plate 16 are mutually magnetically attracted.

[0023] When the device is in use, the fixed shell 1 needs to be placed at the bottom of the calender roll, and then the top cover 2 is turned over to cover the top cover 2 on the top of the calender roll. When the top cover 2 is tightly covered, the movement of the top cover 2 will drive the second connecting plate 14 to move to the position of being attached to the top of the first connecting plate 13. At this time, the first magnet plate 16 and the second magnet plate 17 will be magnetically attracted together, so as to magnetically position the use position of the top cover 2. Through the setting of the arc-shaped groove 3, the calender roll is provided with a rotating space. Through the cooperation of the top cover 2 and the fixed shell 1, the cleaning range of the calender roll can be limited to the inside of the top cover 2 and the fixed shell 1, so that the waste water of cleaning will not flow randomly to pollute the working environment.

[0024] As preferred, the inner cavity of the fixed shell 1 and below the arc-shaped groove 3 are provided with a flushing assembly for cleaning the surface of the calender roll. The flushing assembly comprises a fixed pipe 4 fixedly installed in the inner cavity of the fixed shell 1. One end of the fixed pipe 4 is communicated with a water inlet pipe 5. One end of the water inlet pipe 5 penetrates through the fixed shell 1 and extends to the outside of the fixed shell 1. The top of the fixed pipe 4 is communicated with a plurality of groups of spray heads 6 at equal intervals.

[0025] Through the setting of the flushing assembly, when the calender roll is cleaned, the user can connect the external water supply equipment such as a water pump through the water inlet pipe 5, supply water to the fixed pipe 4 through the water inlet pipe 5, and spray the surface of the calender roll through the spray head 6, so as to flush the calender roll. In the flushing process, the calender roll keeps rotating, which can realize the omnibearing cleaning of the surface of the calender roll.

[0026] Among them, the front and rear sides of the inner cavity of the fixed shell 1 are fixedly connected with a cleaning brush assembly for cleaning the surface of the calender roll during cleaning. The cleaning brush assembly comprises a fixed seat 7 fixedly installed on both sides of the inner cavity of the fixed shell 1. The inside of the fixed seat 7 is provided with a T-shaped groove 8. A T-shaped seat 9 is slidably inserted into the inner cavity of the T-shaped groove 8. The T-shaped seat 9 is fixedly connected with a cleaning brush 10 outside the fixed seat 7 through penetrating the T-shaped groove 8. The bottom of the front of the fixed shell 1 is communicated with a drain pipe 18. A control valve is installed on the drain pipe 18.

[0027] In the process of flushing the calender roll, when the calender roll rotates, the cleaning brush 10 will clean the surface of the calender roll, and the dirt adhered to the surface of the calender roll will be cleaned down, and will flow into the bottom of the fixed shell 1 under the driving of the flushing water flow. Through the drain pipe 18, the external pipeline can be connected, and the waste water generated by cleaning can be concentrated and discharged to the outside without polluting the working environment.

[0028] It is worth mentioning that the top of the fixed seat 7 is also provided with a locking assembly for locking and fixing the T-shaped seat 9, which comprises threaded pipes 11 fixedly installed on both sides of the top of the fixed seat 7, and a locking rod 12 threadedly connected to the top of the threaded pipe 11, and the bottom end of the locking rod 12 extends to the inner cavity of the T-shaped groove 8 and the top of the T-shaped seat 9 in sequence and is in abutment with the top of the T-shaped seat 9.

[0029] The cleaning brush 10 in the embodiment is detachably replaceable, and when it is replaced, the user can take a new cleaning brush 10 to the fixed seat 7, then insert the T-shaped seat 9 into the inner cavity of the T-shaped groove 8, and tighten the locking rod 12 to lock and fix the T-shaped seat 9 in the inner cavity of the T-shaped groove 8, so as to fix the use position of the cleaning brush 10, and the one end of the positioned cleaning brush 10 is in contact with the surface of the calender roller.

[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic glass calender cleaning roll apparatus comprising a stationary housing (1), characterized in that: The top of the fixed shell (1) is hinged with a top cover (2), the top cover (2) is arranged in an arc shape, a positioning assembly is arranged between the top cover (2) and the fixed shell (1), arc-shaped grooves (3) compatible with the calender roll are formed in the two ends of the top cover (2) and the fixed shell (1), a flushing assembly for cleaning the surface of the calender roll is arranged in the inner cavity of the fixed shell (1) below the arc-shaped groove (3), and brush cleaning assemblies for cleaning the surface of the calender roll during cleaning are fixedly connected to the front and rear sides of the inner cavity of the fixed shell (1).

2. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 1, wherein: The flushing assembly comprises a fixed pipe (4) fixedly installed in the inner cavity of the fixed shell (1), one end of the fixed pipe (4) is communicated with a water inlet pipe (5), one end of the water inlet pipe (5) penetrates through the fixed shell (1) and extends to the outside of the fixed shell (1), and a plurality of groups of spray heads (6) are communicated at equal intervals on the top of the fixed pipe (4).

3. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 1, wherein: The brush cleaning assembly comprises a fixed seat (7) fixedly installed on both sides of the inner cavity of the fixed shell (1), a T-shaped groove (8) is formed in the inner part of the fixed seat (7), a T-shaped seat (9) is slidably inserted into the inner cavity of the T-shaped groove (8), a cleaning brush (10) is fixedly connected to one side of the T-shaped seat (9) and extends to the outside of the fixed seat (7) through the T-shaped groove (8), and a locking assembly for locking and fixing the T-shaped seat (9) is further installed on the top of the fixed seat (7).

4. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 3, wherein: The locking assembly comprises threaded pipes (11) fixedly installed on both sides of the top of the fixed seat (7), a locking rod (12) is threadedly connected to the top of the threaded pipe (11), and the bottom end of the locking rod (12) extends to the top of the T-shaped seat (9) and abuts against the T-shaped seat (9) by penetrating through the threaded pipe (11) and the fixed seat (7) in sequence.

5. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 1, wherein: The positioning assembly comprises a first connecting plate (13) fixedly installed on the front face of the fixed shell (1), a second connecting plate (14) fixedly connected to the front face of the top cover (2), a handle (15) fixedly connected to the top of the second connecting plate (14), and a magnetic attraction assembly arranged between the first connecting plate (13) and the second connecting plate (14).

6. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 5, wherein: The magnetic attraction assembly comprises a first magnet plate (16) embedded on the top of the first connecting plate (13), a second magnet plate (17) corresponding to the first magnet plate (16) is embedded on the bottom of the second connecting plate (14), and the bottom of the second magnet plate (17) and the top of the first magnet plate (16) are magnetically attracted to each other.

7. A photovoltaic glass calender cleaning roll apparatus as claimed in claim 1, wherein: A drain pipe (18) is communicated with the bottom of the front face of the fixed shell (1), and a control valve is installed on the drain pipe (18) in a matched mode.