Side sweeping rolling brush mechanism for carriage excess material cleaning
By installing front and rear telescopic elements and guide structures on the side of the carriage waste cleaning machine, the problem of incomplete cleaning of the carriage side walls was solved, the cleaning quality was improved and the equipment cost was reduced.
Patent Information
- Application Number
- CN202520613836.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-04-02
AI Technical Summary
When the existing cargo compartment waste cleaning machine moves to the end of the cargo compartment, the side sweeping roller brush mechanism cannot cover the end position of the side wall, thus failing to fully clean the side wall of the cargo compartment and affecting the comprehensiveness and quality of the cleaning.
By installing front and rear telescopic elements and a fixing frame on the side of the waste material cleaning machine, and using a guiding structure to guide the side sweeping roller brush to move back and forth, the comprehensiveness and quality of cleaning are ensured.
This method enabled a comprehensive cleaning of the carriage side walls, improving cleaning quality, reducing equipment costs, and saving resources.
Smart Images
Figure CN223698797U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of carriage residual material cleaning equipment, especially to the carriage residual material cleaning side sweeping roll brush mechanism. BACKGROUND
[0002] In the production process, enterprises such as ports, power plants and mines will purchase a large amount of block or powder mineral resources as production raw materials, such as coal, etc. Such bulk materials are generally transported by trains or heavy trucks. During transportation, due to the influence of moisture and vibration, the bulk material is easily adhered to the carriage, which is not easy to clean during unloading.
[0003] In the prior art, the carriage residual material cleaning machine usually cleans the bottom wall and the two side walls of the carriage by means of the front sweeping roll brush located at the front side of the machine and the side sweeping roll brush symmetrically distributed on both sides of the machine. In order to ensure the stability and compactness of the machine, the side sweeping roll brush is fixed at the middle position of the side of the machine in the moving direction of the machine, which makes the end position of the two side walls of the carriage not be cleaned by the side sweeping roll brush when the machine moves to the end of the carriage. Although only a small area of the side wall is affected, it still affects the overall cleaning and cleaning quality of the carriage. SUMMARY
[0004] The embodiment of the present application provides a carriage residual material cleaning side sweeping roll brush mechanism, which can drive the side sweeping roll brush to move forward and backward through the front and rear telescopic elements, so as to comprehensively clean the side wall of the carriage when the machine moves to the end of the carriage, so as to ensure the overall cleaning and cleaning quality.
[0005] The embodiment of the present application provides a carriage residual material cleaning side sweeping roll brush mechanism, which includes a mounting frame, a front and rear telescopic element, a fixed frame and a side sweeping roll brush. The mounting frame is fixedly installed on the side of the carriage residual material cleaning machine. The front and rear telescopic element extends along the horizontal direction and is fixedly installed on the mounting frame. The telescopic shaft of the front and rear telescopic element is connected with the fixed frame, and a guide structure extending along the telescopic direction of the telescopic shaft is arranged between the fixed frame and the mounting frame to guide the front and rear movement of the fixed frame driven by the front and rear telescopic element. The side sweeping roll brush is installed on the fixed frame.
[0006] In a possible implementation, the guide structure includes two female pipes arranged on the mounting frame and two male pipes arranged on the fixed frame. The two female pipes extend along the horizontal direction and are symmetrically distributed above and below the front and rear telescopic element. The two male pipes are correspondingly arranged in the two female pipes in a nested manner.
[0007] In a possible implementation, the female conduit is provided with a closed strip-shaped hole extending in the horizontal direction near the side wall of the fixed frame, and an adapter shaft is arranged in the closed strip-shaped hole, one end of the adapter shaft is connected to the female conduit perpendicularly, and the other end is connected to the fixed frame.
[0008] In a possible implementation, the fixed frame comprises a sliding plate and a swing frame, the sliding plate is attached to the surface of the female conduit and is connected to the telescopic shaft of the front-rear telescopic element, and a hinged seat is arranged on the side of the sliding plate away from the female conduit.
[0009] The swing frame comprises a swing shaft and a rotation shaft arranged vertically and side by side, the swing frame is connected to the hinged seat in a manner capable of swinging relative to the female conduit through the swing shaft, both ends of the swing shaft are symmetrically and perpendicularly connected to an upper connecting plate and a lower connecting plate respectively, the rotation shaft is away from the female conduit relative to the swing shaft, and the rotation shaft is connected to the upper connecting plate and the lower connecting plate in a rotatable manner, and the side-scan roller brush is coaxially mounted on the rotation shaft and is arranged between the upper connecting plate and the lower connecting plate.
[0010] In a possible implementation, the hinged seat is arranged near the left end or the right end of the sliding plate, the opposite end of the sliding plate is provided with a swing oil cylinder, a swing moving plate is connected to the telescopic shaft of the swing oil cylinder, the swing moving plate is in sliding cooperation with the outer side of the sliding plate and is hinged to a swing seat on the swing shaft through a buffer spring rod, so that the swing shaft can be rotated through the swing moving plate and the buffer spring rod when the telescopic shaft of the swing oil cylinder is telescoped.
[0011] In a possible implementation, the outer side of the sliding plate is symmetrically provided with a first guide rail above and below the swing oil cylinder, the first guide rail extends in the horizontal direction, and the swing moving plate is provided with a guide groove matched with the first guide rail.
[0012] In a possible implementation, a rotary motor is mounted on the top of the upper connecting plate, and a rotating shaft of the rotary motor is coaxially connected to the rotation shaft.
[0013] In a possible implementation, the front-rear telescopic element is a hydraulic cylinder.
[0014] Beneficial effects: compared with the prior art, the carriage residual material cleaning side-scan rolling brush mechanism provided by the application can stably drive the side-scan rolling brush to move forward and backward within the extension stroke range of the front-back extension element, thereby cleaning the side wall near the end portion of the carriage, and can further improve the cleaning comprehensiveness of the carriage residual material cleaning machine and ensure the cleaning quality.
[0015] The nested guiding cooperation of the mother conduit and the daughter conduit can form a larger guiding contact area, and the daughter conduit is not easy to be separated from the mother conduit, and the guiding stability is better.
[0016] The cooperation of the closed strip-shaped hole and the adapter shaft can form a guiding relationship, further improving the guiding stability, and the two can also form a limiting relationship to avoid the fixed frame from moving too far, which can in turn protect the front-back extension element.
[0017] The cooperation of the yawing oil cylinder, the yawing moving plate and the buffer spring rod can drive the yawing shaft to rotate, and then drive the rotating shaft to perform yawing motion around the yawing shaft, so that the side-scan rolling brush can be relatively far away from the mounting frame, facilitating the debugging and installation of the side-scan rolling brush, and when the bristles of the side-scan rolling brush are worn and shortened, the side-scan rolling brush can be outwardly supported through this yawing adjustment, so that the cleaning operation can continue, which can reduce equipment cost and save resources.
[0018] These and other objects, features and advantages of the present application will become apparent with reference to the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 A perspective structural schematic view of the carriage residual material cleaning side-scan rolling brush mechanism of the application is shown.
[0020] Fig. 2 A partial structural schematic view of the carriage residual material cleaning side-scan rolling brush mechanism of the application is shown.
[0021] Fig. 3 A partial side view structural schematic view of the carriage residual material cleaning side-scan rolling brush mechanism of the application is shown.
[0022] Fig. 4 A structural schematic view of the fixed frame in the application is shown. DETAILED DESCRIPTION
[0023] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious modifications. The basic principles defined in the following description can be applied to other embodiments, modifications, improvements, equivalents and other technical solutions without departing from the spirit and scope of the present application.
[0024] Those skilled in the art should understand that in the disclosure of the specification, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the above-mentioned terms cannot be understood as a limitation of the present application.
[0025] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0026] Reference Figs. 1 to 4 , the embodiment of the present application provides a carriage residual material cleaning side-sweeping roller brush mechanism, comprising a mounting frame 10, a front-rear telescopic element 20, a fixed frame 30 and a side-sweeping roller brush 40, wherein the mounting frame 10 is fixedly installed on the side of the carriage residual material cleaning machine, wherein the front-rear telescopic element 20 extends in the horizontal direction and is fixedly installed on the mounting frame 10, at the same time, the telescopic shaft of the front-rear telescopic element 20 is connected with the fixed frame 30, and a guide structure extending along the telescopic direction of the telescopic shaft is arranged between the fixed frame 30 and the mounting frame 10 to guide when the front-rear telescopic element 20 drives the fixed frame 30 to move forward and backward, in addition, the side-sweeping roller brush 40 is installed on the fixed frame 30.
[0027] Therefore, the carriage residual material cleaning side-sweeping roller brush mechanism provided by the present application can drive the side-sweeping roller brush 40 to reciprocate forward and backward by the cooperation of the mounting frame 10, the front-rear telescopic element 20 and the fixed frame 30 when cleaning the end part of the carriage, thereby cleaning the position close to the end part of the carriage side wall, and further improving the cleaning comprehensiveness of the carriage residual material cleaning machine, and ensuring the cleaning quality, wherein the front-rear telescopic element 20 can be a hydraulic cylinder, and the position close to the end part of the carriage side wall generally refers to the distance from the side-sweeping roller brush 40 to the front-sweeping roller brush on the carriage residual material cleaning machine.
[0028] In one embodiment, the guide structure comprises two female conduits 11 arranged on the mounting frame 10 and two male conduits 31 arranged on the fixing frame 30, wherein the two female conduits 11 extend horizontally and are symmetrically arranged above and below the front-rear telescopic element 20, and the two male conduits 31 are correspondingly arranged in the two female conduits 11 in a nested manner, so that a larger guide contact area is formed by the cooperation of the male and female conduits 31 and 11, and the guiding stability is better.
[0029] Further preferably, the female conduit 11 is provided with a closed strip hole 101 extending horizontally near the side wall of the fixing frame 30, and the closed strip hole 101 is provided with an adapter shaft 12, wherein one end of the adapter shaft 12 is connected to the male conduit 31 perpendicularly, and the other end of the adapter shaft 12 is connected to the fixing frame 30, so that the guide relationship and the limiting relationship in the front-rear moving direction are further formed by the cooperation of the adapter shaft 12 and the closed strip hole 101, the guiding stability is further improved, and the fixing frame 30 can be prevented from moving too far based on the limiting relationship, thereby protecting the front-rear telescopic element 20.
[0030] In one embodiment, the fixing frame 30 comprises a sliding plate 32 and a yaw frame 33, wherein the sliding plate 32 is attached to the surface of the female conduit 11 and connected to the telescopic shaft of the front-rear telescopic element 20, and the side of the sliding plate 32 away from the female conduit 11 is provided with a hinged seat 34;
[0031] The deflection frame 33 comprises a deflection shaft 331 and a rotating shaft 332 vertically juxtaposed, and the deflection frame 33 is connected to the hinge seat 34 through the deflection shaft 331 in a manner that can be deflected to be close to or away from the mother conduit 11. The two ends of the deflection shaft 331 are respectively and symmetrically connected with an upper connecting plate 333 and a lower connecting plate 334 vertically. The rotating shaft 332 is away from the mother conduit 11 relative to the deflection shaft 331, and the rotating shaft 332 is connected to the upper connecting plate 333 and the lower connecting plate 334 in a rotatable manner, wherein the side sweeping roller brush 40 is coaxially installed on the rotating shaft 332 and is between the upper connecting plate 333 and the lower connecting plate 334. When the deflection frame 33 rotates through the deflection shaft 331, because the rotating shaft 332 is farther away from the mother conduit 11 relative to the deflection shaft 331, the rotating shaft 332 is relatively close to or away from the mother conduit 11, that is, relatively closer to or farther away from the carriage residue cleaning machine, so that on the one hand, the installation and adjustment of the deflection frame 33 with the side sweeping roller brush 40 are facilitated, and on the other hand, when the side sweeping roller brush 40 is worn and shortened after long-term use, the deflection adjustment can make the deflection frame 33 drive the side sweeping roller brush 40 slightly away from the carriage residue cleaning machine, that is, the side sweeping roller brush 40 is outwardly supported, so that the cleaning machine can continue to work without replacing a new side sweeping roller brush 40, thereby reducing the cleaning cost and saving resources.
[0032] In one embodiment, the hinge seat 34 is close to the left end or the right end of the sliding plate 32, and the other end of the sliding plate 32 is provided with a deflection oil cylinder 35, wherein the extension shaft of the deflection oil cylinder 35 is connected with a deflection moving plate 36, wherein the deflection moving plate 36 is in sliding fit with the outer side of the sliding plate 32 and is hinged with a deflection seat 335 on the deflection shaft 331 through a buffer spring rod 37, so that when the extension shaft of the deflection oil cylinder 35 extends or retracts, the deflection shaft 331 can be rotated through the deflection moving plate 36 and the buffer spring rod 37. When the extension shaft of the deflection oil cylinder 35 extends or retracts, the deflection moving plate 36 is oriented to slide on the outer side of the sliding plate 32, and because the buffer spring rod 37 and the deflection moving plate 36 and the deflection seat 335 are in hinged relationship, the deflection shaft 331 is oriented to rotate through the buffer spring rod 37 and the deflection seat 335, so as to realize the deflection control of the deflection frame 33.
[0033] In one embodiment, the outer side of the sliding plate 32 is symmetrically provided with a first guide rail 321 above and below the deflection oil cylinder 35, wherein the first guide rail 321 extends in the horizontal direction, and the deflection moving plate 36 is provided with a guide groove 301 matched with the first guide rail 321, so that the stability of the movement of the deflection moving plate 36 driven by the deflection oil cylinder 35 can be ensured through the cooperation of the first guide rail 321 and the guide groove 301.
[0034] In one embodiment, the top of the upper connecting plate 333 is provided with a rotating motor 38, and a rotating shaft of the rotating motor 38 is coaxially connected with the rotating shaft 332, for driving the rotating shaft 332 to rotate, and then the side sweeping brush 40 is used to clean the side wall of the carriage.
[0035] It should be understood by those skilled in the art that the above description and the embodiments of the utility model shown in the drawings are only examples and do not limit the utility model. The advantages of the utility model have been fully and effectively realized. The functions and structural principles of the utility model have been shown and described in the embodiments, and the embodiments of the utility model can be any deformation or modification without departing from the principles.
Claims
1. A side-scan rolling brush mechanism for cleaning excess material from a vehicle bed, the mechanism comprising: The utility model provides a side sweeping roll brush device for truck body cleaning machine, which comprises a mounting frame, front and rear telescopic elements, a fixing frame and a side sweeping roll brush, wherein the mounting frame is fixedly installed on the side of the truck body cleaning machine, the front and rear telescopic elements extend horizontally and are fixedly installed on the mounting frame, the telescopic shaft of the front and rear telescopic elements is connected with the fixing frame, and a guide structure extending along the telescopic direction of the telescopic shaft is arranged between the fixing frame and the mounting frame to guide the front and rear movement of the fixing frame driven by the front and rear telescopic elements, and the side sweeping roll brush is installed on the fixing frame.
2. The carriage residue cleaning side-sweeper roll brush mechanism of claim 1, wherein, The guide structure comprises two female guide pipes arranged on the mounting frame and two male guide pipes arranged on the fixing frame, the two female guide pipes extend horizontally and are symmetrically arranged above and below the front and rear telescopic elements, and the two male guide pipes are correspondingly arranged in the two female guide pipes in a nested manner.
3. The carriage residue cleaning side-sweeper roll brush mechanism of claim 2, wherein, The female guide pipe is provided with a closed strip-shaped hole extending horizontally near the side wall of the fixing frame, and an adapter shaft is arranged in the closed strip-shaped hole, one end of the adapter shaft is connected with the male guide pipe perpendicularly, and the other end is connected with the fixing frame.
4. The carriage residue cleaning side-sweeper roll brush mechanism of claim 3, wherein, The fixing frame comprises a sliding plate and a swing frame, the sliding plate is attached to the surface of the female guide pipe and is connected with the telescopic shaft of the front and rear telescopic elements, and a hinged seat is arranged on the side of the sliding plate away from the female guide pipe; The swing frame comprises a swing shaft and a rotating shaft arranged vertically and side by side, the swing frame is connected with the hinged seat in a manner that can swing towards or away from the female guide pipe through the swing shaft, the two ends of the swing shaft are symmetrically and perpendicularly connected with an upper connecting plate and a lower connecting plate respectively, the rotating shaft is away from the female guide pipe relative to the swing shaft, the rotating shaft is connected with the upper connecting plate and the lower connecting plate in a rotatable manner, and the side sweeping roll brush is coaxially arranged on the rotating shaft and is between the upper connecting plate and the lower connecting plate.
5. The carriage residue cleaning side-sweeper roll brush mechanism of claim 4 wherein, The hinged seat is arranged near the left end or the right end of the sliding plate, a swing oil cylinder is arranged on the opposite end of the sliding plate, a swing moving plate is connected with the telescopic shaft of the swing oil cylinder, the swing moving plate is in sliding fit with the outer side of the sliding plate and is hinged with a swing seat on the swing shaft through a buffer spring rod, so that the swing shaft can be rotated through the swing moving plate and the buffer spring rod when the telescopic shaft of the swing oil cylinder is telescoped.
6. The carriage residue cleaning side-sweeper roll brush mechanism of claim 5, wherein, The outer side of the sliding plate is symmetrically provided with a first guide rail above and below the swing oil cylinder, the first guide rail extends horizontally, and the swing moving plate is provided with a guide groove matched with the first guide rail.
7. The carriage residue cleaning side-sweeper roll brush mechanism of claim 4 wherein, A rotating motor is arranged on the top of the upper connecting plate, and the rotating shaft of the rotating motor is coaxially connected with the rotating shaft.
8. The carriage residue cleaning side-sweeper roll brush mechanism of claim 1, wherein, The front and rear telescopic elements are hydraulic cylinders.