High-end copper alloy calendaring forming device

The adjustable toothed plate and connecting rod structure solves the problem of the non-adjustable rolling structure in copper alloy rolling forming equipment, realizes precise control of material deformation and surface quality improvement, and improves production efficiency and product diversity.

CN223698888UActive Publication Date: 2025-12-23ZHONGKE INTELLIGENT (SHANDONG) CO LTD
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Patent Information

Application Number
CN202520089182.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The distance between the rolling structure and the workpiece in existing copper alloy rolling forming equipment is not adjustable, which limits product diversity and customized production, and affects production efficiency and quality.

Method used

The adjustable toothed plate and connecting rod structure is adopted. The movement of the toothed plate drives the position change of the connecting rod and moving roller, thereby adjusting the distance between the calendering structure and the workpiece. Combined with the spring structure of the winding assembly and the inclined plate, it can achieve precise control of material deformation and surface quality.

Benefits of technology

It enables precise control of material deformation and flow, enhances product diversity and customized production capabilities, improves material surface quality and equipment efficiency, and reduces material waste and energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, and discloses a high-end copper alloy calendaring forming device which comprises a base table, two supporting frames are fixedly connected to the top of the base table, a second motor is installed on the inner wall of each supporting frame, and a rotating shaft is fixedly connected to the driving end of each second motor. Two gears are fixedly connected to the outer portion of the rotating shaft, toothed plates are slidably connected to the inner wall of the supporting frame, the outer portions of the gears are in meshed connection with the outer portions of the toothed plates, connecting rods are fixedly connected to the close sides of the two toothed plates, and moving rollers are installed on the outer portions of the connecting rods; the top of the base table is provided with a storage assembly used for rolling the rolled workpiece. According to the copper alloy calendering device, position movement of the two toothed plates drives the connecting rod to move, position movement of the connecting rod drives the moving roller to change, the distance between the moving roller and the rotating roller is shortened, and the distance between the calendering structure and copper alloy can be adjusted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing technical field especially relates to a high -end copper alloy calendering forming device. BACKGROUND

[0002] Copper alloy calendering forming technology is an advanced metal processing method, through exerting pressure makes metal material to extend into certain shape and size. This technology not only improves the precision and surface quality of material, also reduces the defect in the processing process, thereby promotes the performance of final product.

[0003] The main structure of copper alloy calendering forming device includes rolling mill stand, roll system configuration, lubrication system and control system. The rigidity and stability of rolling mill stand directly influence the forming precision in the calendering process, and roll system configuration determines the deformation process and final plate shape of material. Lubrication system plays the role of reducing friction and reducing wear in the calendering process, thereby guaranteeing the surface quality of product and prolonging the service life of equipment. Control system ensures the stability and consistency of production process through real -time monitoring and adjustment of calendering parameters.

[0004] In the prior art, the distance between the calendering structure of part copper alloy calendering forming device and the workpiece to be calendered cannot be adjusted, so that the calendering degree cannot be changed according to customer requirements, not only affects the diversity and customized production of product, but also reduces production efficiency and product quality, therefore, a high -end copper alloy calendering forming device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of high -end copper alloy calendering forming device, to improve the problem that product diversity and customized production are limited in prior art part copper alloy calendering forming device because of the distance between calendering structure and workpiece is not adjustable.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] A kind of high -end copper alloy calendering forming device, including base, the top of the base is fixedly connected with two support frames, the inner wall of the support frame is installed with motor two, the drive end of the motor two is fixedly connected with rotating shaft, the outer portion of the rotating shaft is fixedly connected with two gears, the inner wall of the support frame is slidably connected with gear plate, the outer portion of the gear is meshed with the outer portion of the gear plate, the proximal side of two the gear plate is fixedly connected with connecting rod, the outer portion of the connecting rod is installed with moving roller, the top of the base is installed with storage assembly for winding workpiece after calendering.

[0008] As a further description of the above technical scheme:

[0009] The accommodation assembly includes a motor one, the drive end of the motor one is fixedly connected with a rotating shaft, and the outer portion of the rotating shaft is fixedly connected with a winding shaft.

[0010] As a further description of the above technical solution:

[0011] The other end of the rotating shaft is fixedly connected with a pulley one, the outer portion of the motor one is installed on the inner wall of the base, and the top of the base is fixedly connected with two limiting strips.

[0012] As a further description of the above technical solution:

[0013] The outer portion of the connecting rod is fixedly connected with a pulley two, the outer portion of the pulley two is sleeved with a belt, and the end, away from the pulley two, of the belt is sleeved on the outer portion of the pulley one.

[0014] As a further description of the above technical solution:

[0015] The proximal side of the two supporting frames is rotatably connected with a rotating roller, and the top of the moving roller is rotatably connected with two moving boxes.

[0016] As a further description of the above technical solution:

[0017] The inner wall of the two moving boxes is fixedly connected with a plurality of springs one, and the other end of the plurality of springs one is fixedly connected to the inner wall of the supporting frame.

[0018] As a further description of the above technical solution:

[0019] The proximal side of the two supporting frames is fixedly connected with an inclined plate, and the inner wall of the inclined plate is fixedly connected with a plurality of springs two.

[0020] As a further description of the above technical solution:

[0021] The other end of the plurality of springs two is fixedly connected with a pressing plate, and the outer portion of the pressing plate is slidably connected to the outer portion of the inclined plate.

[0022] The utility model has the advantages of the following:

[0023] 1、In the utility model, the position movement of the two toothed plates drives the position movement of the connecting rod, the position movement of the connecting rod drives the position change of the moving roller, the distance between the moving roller and the rotating roller is shortened, the distance between the calendering structure and the copper alloy can be adjusted, and the equipment can more accurately control the deformation and flow of the material.

[0024] 2、The utility model discloses, the rotation of rotating shaft drives the rotation of winding shaft, and winding shaft can be rolled up copper alloy after calendering, and the copper alloy is flattened to the mutual cooperation of moving roller and rotating roller, and the workpiece after flattening passes the below of inclined plate, and the movement of pressing plate drives multiple spring no. Two carry out the deformation, and the reset of multiple spring no. Two drive the pressing plate to press the workpiece tightly, thereby control the position of workpiece and do not deviate, and the surface quality of material is improved significantly, and the stress concentration that produces because of the uneven surface is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A high-end copper alloy calendering forming device is provided for the utility model;

[0026] Figure 2 A winding assembly structure schematic view of a high-end copper alloy calendering forming device is provided for the utility model;

[0027] Figure 3 An adjusting assembly structure schematic view of a high-end copper alloy calendering forming device is provided for the utility model;

[0028] Figure 4 A flattening assembly structure schematic view of a high-end copper alloy calendering forming device is provided for the utility model;

[0029] Figure 5 For Figure 2 The enlarged view of A in the middle;

[0030] Figure 6 For Figure 3 The enlarged view of B in the middle

[0031] Figure 7 For Figure 4 The enlarged view of C in the middle.

[0032] Legend:

[0033] 1, base station, 2, motor one, 3, rotating shaft, 4, winding shaft, 5, pulley one, 6, support frame, 7, pulley two, 8, belt, 9, motor two, 10, rotating shaft, 11, gear, 12, toothed plate, 13, moving roller, 14, rotating roller, 15, moving box, 16, spring one, 17, limit strip, 18, inclined plate, 19, pressing plate, 20, spring two, 21, connecting rod. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0035] With reference to Figure 3 , Figure 5 and Figure 6 , the utility model provides an embodiment: a kind of high-end copper alloy calendering forming device, including base 1, the top of base 1 is fixedly connected with two support frames 6, base 1 has the effect of supporting and fixed position to two support frames 6.The inner wall of support frame 6 is installed with motor two 9, the driving end of motor two 9 is fixedly connected with rotating shaft 10, start motor two 9, the rotation of the driving end of motor two 9 drives rotating shaft 10 to rotate.Rotating shaft 10 is fixedly connected with two gears 11 outside, the rotation of rotating shaft 10 drives two gears 11 to rotate.

[0036] The inner wall of support frame 6 is slidably connected with gear plate 12, the outside of gear 11 and the outside of gear plate 12 are meshing connection (such as attached Figure 6 ), the rotation of gear 11 makes the position of gear plate 12 move.The similar side of two gear plates 12 is fixedly connected with connecting rod 21, the position of gear plate 12 moves and drives connecting rod 21 to move position.The outside of connecting rod 21 is installed with moving roller 13, the position of connecting rod 21 moves and drives moving roller 13 to move position.

[0037] The similar side of two support frames 6 is rotatably connected with rotating roller 14, rotating roller 14 is used to mutually cooperate with moving roller 13, to realize the calendering for workpiece.The top of moving roller 13 is rotatably connected with two moving boxes 15, the position of moving roller 13 changes and drives moving box 15 to change position.The inner wall of two moving boxes 15 is fixedly connected with a plurality of springs one 16 (such as attached Figure 5 ), the other end of a plurality of springs one 16 is fixedly connected in support frame 6, the position of moving box 15 changes and makes a plurality of springs one 16 deform, the reset of a plurality of springs one 16 makes moving box 15 drive moving roller 13 contact closely on workpiece surface.

[0038] With reference to Figure 1 and Figure 2The top of the base 1 is provided with a receiving assembly for winding the calendered workpiece, the receiving assembly comprising a motor 2, the driving end of the motor 2 being fixedly connected with a rotating shaft 3, the motor 2 being started, and the rotation of the driving end of the motor 2 driving the rotating shaft 3 to rotate. The outer portion of the rotating shaft 3 is fixedly connected with a winding shaft 4, the rotation of the rotating shaft 3 driving the winding shaft 4 to rotate, so that the winding shaft 4 winds the calendered workpiece. The other end of the rotating shaft 3 is fixedly connected with a pulley 5, and the rotation of the rotating shaft 3 drives the pulley 5 to rotate.

[0039] The motor 2 is installed on the inner wall of the base 1, and the top of the base 1 is fixedly connected with two limiting strips 17, which keep the position of the calendered workpiece consistent during winding. The outer portion of the connecting rod 21 is fixedly connected with a pulley 7, and the rotation of the pulley 7 drives the connecting rod 21 to rotate. The outer portion of the pulley 7 is sleeved with a belt 8, one end of the belt 8 away from the pulley 7 is sleeved on the outer portion of the pulley 5 (as shown in the attached Figure 1 ), and the rotation of the pulley 5 drives the pulley 7 to rotate.

[0040] Referring to Figure 4 and Figure 7 , the proximal sides of the two support frames 6 are fixedly connected with a slope plate 18, the inner wall of the slope plate 18 is fixedly connected with a plurality of springs 20, and the slope plate 18 has a fixed position effect on the plurality of springs 20. The other end of the plurality of springs 20 is fixedly connected with a pressing plate 19 (as shown in the attached Figure 7 ), the bottom of the pressing plate 19 touches the workpiece, so that the position of the pressing plate 19 moves, the position of the pressing plate 19 moves, so that the plurality of springs 20 are deformed, and the reset of the plurality of springs 20 makes the pressing plate 19 tightly contact with the workpiece. The outer portion of the pressing plate 19 is slidingly connected on the outer portion of the slope plate 18, and the slope plate 18 provides a buffer position for the movement of the pressing plate 19.

[0041] Working principle: start the motor 9, the driving end of the motor 9 rotates to drive the rotating shaft 10, the rotation of the rotating shaft 10 drives the two gears 11 to rotate, the position of the gear 11 moves to drive the toothed plate 12 to move up and down, the position of the two toothed plates 12 moves to drive the connecting rod 21 to move, the position of the connecting rod 21 moves to drive the moving roller 13 to change the position, so that the distance between the moving roller 13 and the rotating roller 14 is shortened, the position of the moving roller 13 moves to drive the moving box 15 to move, the position of the moving box 15 moves to make the plurality of springs 16 deform, and the reset of the plurality of springs 16 drives the both ends of the moving roller 13 to keep stable, which can adjust the distance between the calendering structure and the copper alloy, the equipment can more accurately control the deformation and flow of the material, reduce the waste of the material, improve the utilization rate of the metal, and the precise distance adjustment helps to reduce the energy consumption and wear of the equipment.

[0042] The rotation of the driving end of the motor 2 drives the rotation of the rotating shaft 3, the rotation of the rotating shaft 3 drives the rotation of the winding shaft 4, the winding shaft 4 can wind the copper alloy after calendering, the rotation of the rotating shaft 3 drives the rotation of the pulley 5, the rotation of the pulley 5 drives the rotation of the pulley 7, the rotation of the pulley 7 drives the rotation of the connecting rod 21, the rotation of the connecting rod 21 drives the rotation of the moving roller 13, so that the moving roller 13 cooperates with the rotating roller 14 to flatten the copper alloy, the flattened workpiece passes below the inclined plate 18, at this time, the workpiece causes the pressing plate 19 to move a certain position, the movement of the pressing plate 19 drives the deformation of the plurality of springs 20, the reset of the plurality of springs 20 drives the pressing plate 19 to press the workpiece, so as to control the position of the workpiece not to deviate, flatten the surface of the copper alloy after calendering, so that the position is roughly flush, then it is wound, which significantly improves the surface quality of the material, reduces the stress concentration caused by the uneven surface, and the flattened copper alloy can be arranged more closely and uniformly during winding, which helps to reduce the space occupation during storage and transportation, effectively avoids the mutual friction and damage between materials.

[0043] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A high-end copper alloy calendering forming device comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with two support frames (6), the inner wall of the support frame (6) is provided with a motor two (9), the driving end of the motor two (9) is fixedly connected with a rotating shaft (10), the outer portion of the rotating shaft (10) is fixedly connected with two gears (11), the inner wall of the support frame (6) is slidably connected with a toothed plate (12), the outer portion of the gear (11) is in meshing connection with the outer portion of the toothed plate (12), the proximal side of the two toothed plates (12) is fixedly connected with a connecting rod (21), the outer portion of the connecting rod (21) is provided with a moving roller (13), and the top of the base (1) is provided with a storage assembly for winding the workpiece after calendering.

2. A high end copper alloy calender forming device as claimed in claim 1, wherein: The storage assembly comprises a motor one (2), and the driving end of the motor one (2) is fixedly connected with a rotating shaft (3), and the outer portion of the rotating shaft (3) is fixedly connected with a winding shaft (4).

3. A high end copper alloy calender forming device as claimed in claim 2, wherein: The other end of the rotating shaft (3) is fixedly connected with a pulley one (5), the outer portion of the motor one (2) is mounted on the inner wall of the base (1), and the top of the base (1) is fixedly connected with two limiting strips (17).

4. A high end copper alloy calender forming device as claimed in claim 3, wherein: The outer portion of the connecting rod (21) is fixedly connected with a pulley two (7), the outer portion of the pulley two (7) is sleeved with a belt (8), and the end of the belt (8) away from the pulley two (7) is sleeved on the outer portion of the pulley one (5).

5. A high end copper alloy calender forming apparatus as claimed in claim 4, wherein: The proximal side of the two support frames (6) is rotatably connected with a rotating roller (14), and the top of the moving roller (13) is rotatably connected with two moving boxes (15).

6. A high end copper alloy calender forming apparatus as claimed in claim 5, wherein: The inner wall of the two moving boxes (15) is fixedly connected with a plurality of springs one (16), and the other end of the plurality of springs one (16) is fixedly connected to the inner wall of the support frame (6).

7. A high end copper alloy calender forming apparatus as claimed in claim 6, wherein: The proximal side of the two support frames (6) is fixedly connected with an inclined plate (18), and the inner wall of the inclined plate (18) is fixedly connected with a plurality of springs two (20).

8. A high end copper alloy calender forming apparatus as claimed in claim 7, wherein: The other end of the plurality of springs two (20) is fixedly connected with a pressing plate (19), and the outer portion of the pressing plate (19) is slidably connected to the outer portion of the inclined plate (18). The other end of the plurality of springs two (20) is fixedly connected with a pressing plate (19), and the outer portion of the pressing plate (19) is slidably connected to the outer portion of the inclined plate (18).