Full-automatic vertical three-section type assembling machine for liquid accumulator

Abstract

The utility model discloses a full-automatic vertical three-section type assembling machine for a liquid accumulator, which relates to the technical field of liquid accumulator assembling and comprises an assembling machine base, a barrel feeding bin and an upper end cover vibration disc, the barrel feeding bin is mounted on the outer side of the assembling machine base, the upper end cover vibration disc is mounted on the outer side of the assembling machine base, and the upper end cover vibration disc is mounted on the outer side of the assembling machine base. A filter screen elevator is installed on the outer side of the assembling machine base, and a silencing plate elevator is installed at the front end of the assembling machine base. Due to the fact that the barrel feeding bin is installed on the outer side of the assembly machine base, the automatic assembly line of the full-automatic liquid accumulator assembly machine can continuously and stably conduct production, assembly efficiency is remarkably improved, connection among all procedures is tighter, and production efficiency is improved. In the working process of the full-automatic liquid accumulator assembling machine, the efficient and accurate assembling process is achieved through manual and automatic collaborative operation, the production period is shortened through automatic feeding and rotary press fitting of all the parts, and the consistency and accuracy of the assembling process are guaranteed through accurate placement and press fitting of all the parts.

Description

TECHNICAL FIELD

[0001] The utility model relates to liquid accumulator assembly technical field, concretely is liquid accumulator full -automatic vertical three -segment type assembly machine. BACKGROUND

[0002] The liquid accumulator is an important component of the compressor, which is composed of a cylinder, a sound-absorbing plate, a filter screen, an upper end cover, a lower end cover, and a small steel pipe and other components, and has the functions of storage, gas-liquid separation, filtration, sound absorption, and buffer refrigerant. It is an indispensable component in the refrigeration system. The liquid accumulator automatic assembly machine is a kind of automatic mechanical equipment specially used for the assembly of the liquid accumulator. It realizes efficient, accurate and stable production of the liquid accumulator by using advanced automation technology and robot technology. The liquid accumulator automatic assembly machine is widely used in the automobile, aviation, energy, medical and other industries.

[0003] The patent document CN208644618U discloses a kind of liquid accumulator three-segment automatic assembly equipment, and the pre-pressing oil cylinder is pressed into small steel pipe and end cover in the disclosed patent document, and the final pressing oil cylinder further presses into small steel pipe and end cover, so that the pressing is more firm. However, the liquid accumulator automatic assembly equipment cannot continuously and stably assemble the liquid accumulator, the assembly efficiency is low, and the connection between each process is not close enough to achieve efficient and accurate assembly process. UTILITY MODEL CONTENT

[0004] One object of the present application is to provide a liquid accumulator full-automatic vertical three-segment assembly machine that can solve the technical problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a liquid accumulator full-automatic vertical three-segment assembly machine, comprising an assembly base, a cylinder feeding bin and an upper end cover vibration disc, a cylinder feeding bin is installed on the outside of the assembly base, an upper end cover vibration disc is installed on the outside of the assembly base, a filter screen elevator is installed on the outside of the assembly base, and the filter screen elevator is located at the front end of the cylinder feeding bin, a sound-absorbing plate elevator is installed at the front end of the assembly base, a receiving conveyor belt is installed on the outside of the assembly base, and the receiving conveyor belt is located behind the upper end cover vibration disc.

[0006] Preferably, a support is installed on the top of the assembly base, and a servo cylinder is symmetrically installed at the top end of the support.

[0007] Preferably, a servo cylinder is installed on the top of the assembly base, and a servo cylinder is symmetrically installed at the top end of the support.

[0008] Preferably, a small steel pipe pressing mechanism is installed on the top of the assembly base, and a lower end cover conveyor belt is installed on the top of the assembly base.

[0009] Preferably, the top of the assembly base is provided with a filter screen conveying belt matched with a filter screen lifting machine, and the top of the assembly base is provided with a soundproof board conveying belt matched with a soundproof board lifting machine.

[0010] Preferably, the inner side of the cylinder feeding bin is provided with a cylinder material conveying mechanism.

[0011] Preferably, the outer side of the upper end cover vibration disc is provided with a soundproof cover.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The automatic assembly line of the liquid accumulator full-automatic assembly machine can continuously and stably produce, the assembly efficiency is significantly improved, the connection between various processes is more close, the automatic equipment can accurately control the parameters of various assembly steps, the stability and consistency of products are improved, the efficient and accurate assembly process is realized through the cooperation of manual work and automation during the working process of the liquid accumulator full-automatic assembly machine, the automatic feeding and rotary press fitting of various parts shorten the production cycle, the accurate placement and press fitting of each part ensure the consistency and accuracy of the assembly process, compared with manual assembly, the automatic assembly occupies smaller working area under the same production task, and the production layout is optimized and the space utilization is improved.

[0014] The servo press fitting mechanism is installed at the output end of the servo cylinder, a series of automatic assembly processes are realized through the liquid accumulator cylinder, the soundproof board, the filter screen, the upper end cover and the lower end cover small steel pipe automatic assembly machine, the automatic assembly machine can quickly and accurately complete a large number of repeated assembly tasks, accurate positioning and control ensure the stability and consistency of various parts during the assembly process, the production process can be quickly changed to adapt to the production needs of liquid accumulators of different specifications by modifying the program and replacing the corresponding clamps or tools, the modules are relatively independent of each other in the machine and are easy to maintain and troubleshoot, the automatic assembly machine reduces the precision problems caused by human factors under the control of the PLC control system, helps to ensure the accuracy and consistency of the assembly process, and improves the part assembly quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a back view structural schematic diagram of the utility model;

[0017] Figure 3 It is a front view structural schematic diagram of the utility model;

[0018] Figure 4The utility model discloses a top view structure schematic diagram.

[0019] In the drawing: 1, the assembly base; 2, the cylinder upper feed bin; 3, filter screen hoist; 4, soundproof board hoist; 5, upper end cover vibration disk; 6, material receiving conveyor belt; 7, support; 8, servo cylinder; 9, servo cylinder body transfer mechanism; 10, small steel pipe pressing mechanism; 11, lower end cover conveyor belt; 12, filter screen conveyor belt; 13, soundproof board conveyor belt; 14, servo press fitting mechanism; 15, cylinder material transfer mechanism; 16, sound shield. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] In the description of the utility model, it needs to be explained that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and are not indicative or suggestive of the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicative or suggestive of relative importance.

[0022] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection or movable connection, can be detachable connection or integrally connected, can be mechanical connection or electrical connection, can be directly connected or indirectly connected through intermediate medium, and can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Please refer to Figure 1 、 Figure 2 And Figure 4 , the utility model provides an embodiment: a full-automatic vertical three-section assembly machine of liquid accumulator;

[0024] It comprises an assembly base 1, a cylinder upper feed bin 2 and an upper end cover vibrating disc 5, the outer side of the assembly base 1 is provided with the cylinder upper feed bin 2, the outer side of the assembly base 1 is provided with the upper end cover vibrating disc 5, the outer side of the assembly base 1 is provided with a filter screen lifting machine 3, and the filter screen lifting machine 3 is located at the front end of the cylinder upper feed bin 2, the front end of the assembly base 1 is provided with a soundproof plate lifting machine 4, the outer side of the assembly base 1 is provided with a receiving conveying belt 6, and the receiving conveying belt 6 is located behind the upper end cover vibrating disc 5;

[0025] The liquid accumulator is composed of a cylinder, a soundproof plate, a filter screen, an upper end cover, a lower end cover and a small steel pipe, the cylinder is stored in the cylinder upper feed bin 2, the upper end cover is fed by the upper end cover vibrating disc 5, the filter screen and the soundproof plate are fed by the filter screen lifting machine 3 and the soundproof plate lifting machine 4 respectively, the assembled liquid accumulator is conveyed by the receiving conveying belt 6 for the next process, the cylinder upper feed bin 2, the upper end cover vibrating disc 5, the filter screen lifting machine 3 and the soundproof plate lifting machine 4 realize the automatic storage and placement of the cylinder, the soundproof plate, the filter screen and the upper end cover, the automatic assembly line of the full-automatic liquid accumulator assembly machine can continuously and stably produce, the connection between the processes is more closely, the automatic equipment can accurately control the parameters of each assembly step, improves the stability and consistency of the product, reduces the errors and uncertainties caused by manual operation, the automatic assembly machine can quickly adjust the production parameters and process according to the production requirements, realizes the steps of manually placing the cylinder → the filter screen lifting machine 3 and the soundproof plate lifting machine 3 automatically feeding in different directions → the upper end cover vibrating disc 5 automatically feeding → the lower end cover and the small steel pipe assembly being placed on the conveying belt by manual → automatic feeding → automatic rotation feeding and pressing → automatic unloading.

[0026] Please refer to Figure 1 , Figure 2 and Figure 3 , the full-automatic vertical three-section assembly machine of the liquid accumulator;

[0027] It comprises a support 7, a servo cylinder moving mechanism 9 and a servo pressing mechanism 14, the top of the assembly base 1 is provided with the support 7, the top end of the support 7 is symmetrically provided with servo electric cylinders 8, the output end of a group of servo electric cylinders 8 is provided with the servo cylinder moving mechanism 9, the output end of another group of servo electric cylinders 8 is provided with the servo pressing mechanism 14, the inner side of the cylinder upper feed bin 2 is provided with a cylinder conveying mechanism 15, and the outer side of the upper end cover vibrating disc 5 is provided with a soundproof cover 16;

[0028] The two groups of servo cylinders 8 drive the servo cylinder body transfer mechanism 9 and the servo press fitting mechanism 14 respectively. The bracket 7 provides a mounting position for the servo cylinder 8 and ensures the stability of the work. The cylinder transfer mechanism 15 transports the cylinder in the cylinder feeding bin 2 to the assembly base 1. The servo cylinder body transfer mechanism 9 transports the feeding cylinder to the lower part of the servo press fitting mechanism 14. The servo press fitting mechanism 14 rotates and press fits each part of the automatic feeding, which shortens the production cycle. The accurate placement and press fitting of each part ensure the consistency and accuracy of the assembly process. The liquid accumulator cylinder, the soundproof plate, the filter screen, the upper end cover, and the lower end cover small steel pipe automatic assembly machine realizes a series of automatic assembly processes. The automatic assembly machine can quickly and accurately complete a large number of repetitive assembly tasks. Accurate positioning and control ensure the stability and consistency of each part during the assembly process. The automatic assembly machine reduces the precision problems caused by human factors under the control of the PLC control system, which helps to ensure the accuracy and consistency of the assembly process. The soundproof cover 16 performs soundproofing treatment on the working process of the upper end cover vibration disc 5.

[0029] Please refer to Figure 1 , Figure 3 and Figure 4 , the liquid accumulator full-automatic vertical three-section assembly machine;

[0030] The small steel pipe press fitting mechanism 10, the filter screen conveying belt 12, and the soundproof plate conveying belt 13 are installed on the top of the assembly base 1. The small steel pipe press fitting mechanism 10 is installed on the top of the assembly base 1. The lower end cover conveying belt 11 is installed on the top of the assembly base 1. The filter screen conveying belt 12 is installed on the top of the assembly base 1 and cooperates with the filter screen elevator 3. The soundproof plate conveying belt 13 is installed on the top of the assembly base 1 and cooperates with the soundproof plate elevator 4.

[0031] The small steel pipe press fitting mechanism 10 press fits the lower end cover and the small steel pipe. The lower end cover conveying belt 11 conveys the manually placed lower end cover. The filter screen conveying belt 12 and the soundproof plate conveying belt 13 convey the filter screen and the soundproof plate lifted by the filter screen elevator 3 and the soundproof plate elevator 4 to the assembly base 1 for press fitting. The automatic assembly process undertakes most of the labor-intensive work, reducing the labor intensity of workers. Workers only need to perform simple auxiliary operations, place the lower end cover and small steel pipe assembly, reduce the work difficulty and physical strength, reduce the opportunity for workers to directly contact dangerous parts, and improve the safety of production. Especially in some high-temperature, high-pressure, or toxic and harmful environment operations, it plays a key protective role.

[0032] Working principle: when using the device, first, the cylinder conveying mechanism 15 conveys the cylinder in the cylinder charging bin 2 to the assembly base 1, the servo cylinder moving mechanism 9 conveys the charging cylinder to below the servo pressure assembly mechanism 14, the upper end cover vibration disc 5 charges the upper end cover, the filter screen elevator 3 and the soundproof plate elevator 4 respectively charge the filter screen and the soundproof plate, the filter screen conveying belt 12 and the soundproof plate conveying belt 13 convey the filter screen and the soundproof plate conveyed by the filter screen elevator 3 and the soundproof plate elevator 4 to the assembly base 1, the worker manually places the lower end cover and the small steel pipe, the servo pressure assembly mechanism 14 rotates and press-assembles each part of the automatic feeding, and the completed liquid accumulator is conveyed by the receiving conveying belt 6 for the next process.

[0033] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A full-automatic vertical three-stage assembly machine for liquid reservoir, comprising an assembly machine base (1), a barrel upper feeding bin (2) and an upper end cover vibrating disc (5), characterized in that: The outer side of the assembly base (1) is provided with a barrel feeding bin (2), the outer side of the assembly base (1) is provided with an upper end cover vibration disc (5), the outer side of the assembly base (1) is provided with a filter screen lifting machine (3), and the filter screen lifting machine (3) is located at the front end of the barrel feeding bin (2), the front end of the assembly base (1) is provided with a soundproof plate lifting machine (4), the outer side of the assembly base (1) is provided with a material receiving conveying belt (6), and the material receiving conveying belt (6) is located behind the upper end cover vibration disc (5).

2. The reservoir full-automatic vertical three-stage assembly machine according to claim 1, characterized in that: The top of the assembly base (1) is provided with a support (7), and the top of the support (7) is symmetrically provided with a servo cylinder (8).

3. The reservoir full-automatic vertical three-stage assembly machine according to claim 2, characterized in that: The output end of a group of the servo cylinder (8) is provided with a servo barrel transfer mechanism (9), and the output end of another group of the servo cylinder (8) is provided with a servo press fitting mechanism (14).

4. The reservoir full-automatic vertical three-stage assembly machine according to claim 1, characterized in that: The top of the assembly base (1) is provided with a small steel pipe pressing mechanism (10), and the top of the assembly base (1) is provided with a lower end cover conveying belt (11).

5. The reservoir full-automatic vertical three-stage assembly machine according to claim 1, characterized in that: The top of the assembly base (1) is provided with a filter screen conveying belt (12), and the filter screen conveying belt (12) is matched with the filter screen lifting machine (3), the top of the assembly base (1) is provided with a soundproof plate conveying belt (13), and the soundproof plate conveying belt (13) is matched with the soundproof plate lifting machine (4).

6. The reservoir full-automatic vertical three-stage assembly machine according to claim 1, characterized in that: The inner side of the barrel feeding bin (2) is provided with a barrel material conveying mechanism (15).

7. The reservoir full-automatic vertical three-stage assembly machine according to claim 1, characterized in that: The outer side of the upper end cover vibration disc (5) is provided with a soundproof cover (16).

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