Dehumidifying and polishing linkage all-in-one machine device for aluminum rod extrusion process

Abstract

The utility model relates to the technical field of aluminum rod extrusion, and discloses an aluminum rod extrusion procedure dehumidifying and polishing linkage all-in-one machine device which comprises a first support, a fixing assembly is arranged in the first support, a second support is fixedly connected to the top of the first support, a limiting assembly is arranged on the top of the second support, and a drying assembly is arranged on one side of the first support. The drying assembly comprises a draught fan, the output end of the draught fan is fixedly connected with a heating cylinder, one end of the heating cylinder is fixedly connected with a sleeve, and a heating wire is arranged in the heating cylinder and used for heating air. According to the utility model, the aluminum rod is limited by the transverse limiting roller and the longitudinal limiting roller to enter the sleeve, the heating wire in the heating cylinder is used for heating, and the fan sucks external air into the heating cylinder, so that the effects of drying and dehumidifying are achieved, and the problems of more bubbles of an extrusion line and poor quality are solved. Therefore, the problems of unsmooth surface, inconsistent color and unqualified breakdown voltage of the product produced in the next process are solved, and the production quality of the aluminum rod is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium rod extrusion technical field especially relates to aluminium rod extrusion process dehumidification polishing linkage all -in -one device. BACKGROUND

[0002] Aluminium rod extrusion is a common metal processing technology, for the aluminium alloy raw material is heated under pressure after high temperature, through a die, extrusion into the required shape aluminium rod or aluminium profile, dehumidification polishing process not only improves the appearance of aluminium material, at the same time for the subsequent surface treatment (such as anodic oxidation, electrophoretic coating etc.) lay a good foundation, thus need to use dehumidification polishing linkage all -in -one device.

[0003] Dehumidification polishing linkage all -in -one device can be divided into multiple types, respectively single -shaft dehumidification polishing all -in -one machine, double -shaft dehumidification polishing all -in -one machine and multi -station dehumidification polishing all -in -one machine etc., dehumidification polishing linkage all -in -one device in aluminium rod extrusion process, can according to the different production needs, select different types of equipment, each type of equipment in structure, processing efficiency, applicable scope etc. are different, select the suitable type not only can improve production efficiency, also can guarantee the quality of aluminium material surface, satisfy different market demand, wherein single -shaft dehumidification polishing all -in -one machine is usually driven by a main shaft, dehumidification and polishing function is integrated on the same shaft. It completes the operation of dehumidification and polishing by rotating shaft related components.

[0004] In the prior art, aluminium rod extrusion often faces the problems of surface roughness, color inconsistency, bubble residue, etc. These problems not only affect the appearance of the aluminium rod, but also have adverse effects on the subsequent processing performance and electrical performance. Especially in the traditional drying and polishing process, the effective combination of the two cannot be achieved, resulting in the surface defects of the aluminium rod not being effectively repaired, thereby affecting the product qualification rate. The existence of these problems makes the production efficiency of the aluminium rod low, the production quality unstable, and unable to meet the high-quality industrial application requirements. Therefore, an equipment that can effectively combine dehumidification drying and polishing processing is urgently needed to improve the surface quality and production efficiency of the aluminium rod. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides an aluminium rod extrusion process dehumidification polishing linkage all-in-one device, which aims to improve the problem of multiple bubbles in the extrusion line, surface scratches, uneven color during the aluminium rod extrusion operation, thereby causing the surface of the product produced in the subsequent process to be rough, the color to be inconsistent, and the breakdown voltage to be unqualified.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: aluminium pole extrusion working procedure dehumidification polishing linkage integral unit device, including support no.

[0007] The drying assembly comprises a fan, the output end of the fan is fixedly connected with a heating cylinder, one end of the heating cylinder is fixedly connected with a sleeve, and the heating cylinder is internally provided with a heating wire for heating air.

[0008] Further description of the above technical scheme:

[0009] The fixing assembly comprises a rotating shaft one, one end of the rotating shaft one is rotatably connected in the support no.

[0010] Further description of the above technical scheme:

[0011] The limiting assembly comprises a transverse limiting roller, both ends of the transverse limiting roller are rotatably connected at the top of the support no.

[0012] Further description of the above technical scheme:

[0013] The sleeve is provided with a support three on the other side, and the support three is fixedly connected with a supporting plate at the top.

[0014] Further description of the above technical scheme:

[0015] The supporting plate is provided on the support three and is provided with two groups of longitudinal and transverse supporting plates, and the supporting plate is fixedly connected with a limiting shaft in the inside.

[0016] Further description of the above technical scheme:

[0017] The limiting shaft outer wall is slidably connected with symmetrically arranged sliding blocks, and the sliding block is rotatably connected with a grinding disc in the inside.

[0018] Further description of the above technical scheme:

[0019] The sliding block is fixedly connected with a motor on one side, and the output end of the motor is connected with one end of the grinding disc.

[0020] Further description of the above technical scheme:

[0021] The limiting shaft outer wall is sleeved with a spring, one end of the spring is fixedly connected at the top of the sliding block, and the other end of the spring is fixedly connected in the inside of the supporting plate.

[0022] The utility model has the following beneficial effects:

[0023] 1、The utility model discloses a first pole disc is set up on support no. 1, and then the aluminum pole enters the sleeve through the limiting of horizontal limiting roller and longitudinal limiting roller, the heating wire in the heating cylinder is heated, and the fan inhales the outside air into the heating cylinder, reaches the effect that dries and removes moisture, solves the problem that the bubble of extruded wire is more, the surface has scratch when the aluminum pole extrusion operation, the color is uneven, thereby leads the product surface of the production of the next process to be not neat, the color is inconsistent, and the breakdown voltage is unqualified, improves the production quality of aluminum pole.

[0024] 2、The utility model discloses a motor output end drives the rotation of polishing disc, and the polishing disc is limited through the sliding of sliding block on the motor outer wall, and the sliding block drives the polishing disc to be able to adhere to the aluminum pole outer wall through the tension support of spring, reaches the effect that removes moisture and polishes the linkage, solves the problem that the surface scratch of bare wire is more, the color is inconsistent, improves the practicability of aluminum pole extrusion device. DRAWINGS

[0025] Figure 1 It is the perspective view of the aluminum pole extrusion process removes moisture and polishes the linkage all -in -one device of the utility model,

[0026] Figure 2 It is the heating cylinder structure schematic view of the aluminum pole extrusion process removes moisture and polishes the linkage all -in -one device of the utility model,

[0027] Figure 3 It is the polishing disc structure schematic view of the aluminum pole extrusion process removes moisture and polishes the linkage all -in -one device of the utility model.

[0028] Legend:

[0029] 1, support no. 1;2, rotating shaft no. 1;3, rotating shaft no. 2;4, support no. 2;5, fan;6, heating cylinder;7, sleeve;8, support no. 3;9, horizontal limiting roller;10, longitudinal limiting roller;11, support plate;12, motor;13, limiting shaft;14, sliding block;15, polishing disc;16, spring. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] Reference Figure 1 and Figure 2The utility model provides an embodiment: aluminium pole extrusion process dehumidification polishing linkage integral unit device, fixed assembly is provided with in support and fixed whole set of device inside support one 1 for ensuring the stable operation of device, support one 1 top fixedly connected with support two 4, support two 4 top is provided with limiting component, limiting component is used for in the accurate positioning of aluminium pole position in aluminium pole processing process, prevents its from happening deviation, support one 1 one side is provided with drying assembly, and this component is used for the drying of aluminium pole dehumidification to remove surface moisture, ensure that aluminium pole does not appear bubble etc.

[0032] Drying assembly includes fan 5, and the output of fan 5 is fixedly connected with heating cylinder 6, and heating cylinder 6 is inhaled and heated by fan 5 to blow into sleeve 7 and carry out heating treatment. Heating cylinder 6 is provided with heating wire inside for heating air, makes air temperature rise, thereby accelerates the evaporation of moisture on the surface of aluminium pole, ensures that aluminium pole is dry even, avoids producing water vapor residue. One end of heating cylinder 6 is fixedly connected with sleeve 7, and sleeve 7 is used to guide and control the flow direction of heated air, makes it even act on the surface of aluminium pole, improves drying effect, fixed assembly includes shaft one 2, and one end of shaft one 2 is rotatably connected in support one 1, and the rotation of shaft one 2 makes aluminium pole can move smoothly. Support one 1 inside is screw connected with shaft two 3, and shaft two 3 adjusts the position of aluminium pole by rotating, further guarantees its accurate movement to processing area, and can effectively cooperate with the work of other components. Limiting component includes horizontal limiting roller 9, and both ends of horizontal limiting roller 9 are rotatably connected at the top of support two 4, for limiting the horizontal position of aluminium pole, avoids the horizontal deviation of aluminium pole in processing process. Support two 4 top rotatably connects with longitudinal limiting roller 10, and longitudinal limiting roller 10 is used to limit the longitudinal position of aluminium pole, makes aluminium pole keep stable in processing process, prevents the processing uneven due to displacement. Through the effective cooperation of limiting component, ensure the positioning accuracy of aluminium pole, improve the working efficiency of whole device;

[0033] Specifically, one end of the aluminum rod disc is inserted into the rotating shaft 2, and then the aluminum rod disc is stabilized on the support 1 by rotating the rotating shaft 2, so that the aluminum rod disc can be firmly fixed in the support position of the support 1, ensuring the stability of the subsequent operation. Then, the aluminum rod is guided by the double limiting of the transverse limiting roller 9 and the longitudinal limiting roller 10, and accurately enters the sleeve 7 for drying treatment. At the same time, the heating wire installed inside the heating cylinder 6 is activated, generates heat by electric heating, and makes the air temperature rise rapidly. During the process of external air suction, the fan 5 uses its powerful airflow to suck air and heat it through the heating cylinder 6, and the hot air is then blown into the sleeve 7. The high-temperature airflow quickly and evenly dries the surface of the aluminum rod, effectively removing excess moisture and humidity on the surface of the aluminum rod, ensuring that the aluminum rod will not produce quality problems due to humidity during extrusion or subsequent processing, achieving rapid and efficient drying and dehumidification effect, and effectively improving the processing precision and surface quality of the aluminum rod.

[0034] Referring to Figure 3 The other side of the sleeve 7 is provided with a support 3, and the top of the support 3 is fixedly connected with a support plate 11. The support plate 11 is arranged on the support 3, and the support plate 11 is provided with two groups of longitudinal and transverse directions respectively, so that the support plate 11 can stably support and adjust the working position of the sliding block 14 and the grinding disc 15. The inside of the support plate 11 is fixedly connected with a limiting shaft 13, which provides a stable guide for the sliding block 14 to slide on a fixed track. The outer wall of the limiting shaft 13 is slidably connected with a symmetrically arranged sliding block 14. The sliding block 14 can move accurately under the guidance of the limiting shaft 13, ensuring the uniformity and accuracy of the grinding disc 15 when grinding the surface of the aluminum rod. The inside of the sliding block 14 is rotatably connected with a grinding disc 15. The grinding disc 15 is used for fine grinding treatment of the aluminum rod to remove surface defects and improve surface finish. One side of the sliding block 14 is fixedly connected with a motor 12. The motor 12 drives the rotation of the grinding disc 15 through the output end to provide the power required for grinding, so that the grinding disc 15 can quickly and efficiently grind the surface. The output end of the motor 12 is connected with one end of the grinding disc 15, ensuring that the power driven by the motor 12 is directly transmitted to the grinding disc 15 for efficient operation. The outer wall of the limiting shaft 13 is sleeved with a spring 16. The spring 16 provides a restoring force for the sliding block 14 to maintain balance during operation, avoiding the displacement of the sliding block 14 due to excessive friction or external force. One end of the spring 16 is fixedly connected to the top of the sliding block 14, and the other end is fixedly connected to the inside of the support plate 11, ensuring that the tension of the spring 16 always acts on the sliding block 14 to maintain its stable movement. The design of the spring 16 not only effectively supports the sliding of the sliding block 14, but also ensures that the grinding disc 15 uniformly grinds the surface of the aluminum rod, thereby improving the surface treatment quality of the aluminum rod;

[0035] Specifically, after the aluminum rod wire is extruded, the aluminum rod wire enters between the polishing discs 15 for subsequent polishing treatment. In this process, the output end of the motor 12 drives the polishing discs 15 to rotate, the polishing discs 15 slide on the outer wall of the motor 12 through the sliding blocks 14 and are accurately limited to ensure that the polishing discs 15 always maintain good contact with the surface of the aluminum rod wire. The sliding blocks 14 are supported by the tension of the springs 16 and can flexibly adjust the pressure and contact surface of the polishing discs 15, so that the polishing discs 15 can accurately adhere to the outer wall of the aluminum rod. In this way, the polishing discs 15 uniformly and carefully polish the outer wall of the aluminum rod during rotation, remove small defects, impurities and oxide layers on the surface of the aluminum rod, improve the surface finish of the aluminum rod, and the dehumidification and polishing linkage effect is realized. Through this process, the surface quality of the aluminum rod is significantly improved, ensuring that it has higher precision and performance in subsequent processing and meeting more stringent industrial application requirements.

[0036] Working principle: when the dehumidification and polishing linkage integrated machine device is used, first, the aluminum rod disc one end is inserted into the rotating shaft one 2, then the rotating shaft two 3 drives the aluminum rod disc to be fixed, so that the aluminum rod disc is arranged on the support one 1, then the aluminum rod enters the sleeve 7 for drying through the limitation of the transverse limiting roller 9 and the longitudinal limiting roller 10, at the same time, the heating wire in the heating cylinder 6 is heated, the fan 5 inhales external air into the heating cylinder 6 for heating and then blows into the sleeve 7 to dry the aluminum rod, achieving the effect of dehumidification and drying, then the aluminum rod wire is extruded, the wire enters between the polishing discs 15, the output end of the motor 12 drives the polishing discs 15 to rotate, the polishing discs 15 slide on the outer wall of the motor 12 through the sliding blocks 14 and are limited, and the sliding blocks 14 drive the polishing discs 15 to adhere to the outer wall of the aluminum rod through the tension support of the springs 16, so as to polish the outer wall of the aluminum rod, achieving the effect of dehumidification and polishing linkage.

[0037] Finally, it should be noted that: the above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. An integrated dehumidification and polishing machine for aluminum rod extrusion, comprising a support frame (1), characterized in that: The bracket one (1) is provided with a fixing component inside, the bracket two (4) is fixedly connected to the top of the bracket one (1), the bracket two (4) is provided with a limiting component at the top, and a drying component is provided on one side of the bracket one (1). The drying assembly includes a fan (5), the output end of which is fixedly connected to a heating cylinder (6), one end of which is fixedly connected to a sleeve (7), and a heating wire is provided inside the heating cylinder (6) for heating air.

2. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 1, characterized in that: The fixing component includes a rotating shaft (2), one end of which is rotatably connected inside the bracket (1), and a rotating shaft (3) is threaded inside the bracket (1).

3. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 1, characterized in that: The limiting component includes a transverse limiting roller (9), both ends of which are rotatably connected to the top of the second bracket (4), and a longitudinal limiting roller (10) is rotatably connected to the top of the second bracket (4).

4. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 1, characterized in that: A bracket (8) is provided on the other side of the sleeve (7), and a support plate (11) is fixedly connected to the top of the bracket (8).

5. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 4, characterized in that: The support plate (11) is set on the bracket (8) and has two sets, one longitudinal and one transverse. The support plate (11) is fixedly connected to the limit shaft (13).

6. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 5, characterized in that: The outer wall of the limiting shaft (13) is slidably connected to a slider (14) arranged symmetrically, and a grinding disc (15) is rotatably connected inside the slider (14).

7. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 6, characterized in that: A motor (12) is fixedly connected to one side of the slider (14), and the output end of the motor (12) is connected to one end of the grinding disc (15).

8. The integrated dehumidification and polishing machine for aluminum rod extrusion as described in claim 5, characterized in that: A spring (16) is sleeved on the outer wall of the limiting shaft (13). One end of the spring (16) is fixedly connected to the top of the slider (14), and the other end of the spring (16) is fixedly connected to the inside of the support plate (11).

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