Pushing mechanism for automatic feeding of ceramic corrugated packing

By designing an automatic feeding and pushing mechanism for ceramic corrugated fillers, and using a motor and cylinder to drive the support plate and support box, the problems of corrugated clay blanks collapsing and uneven bonding were solved, achieving efficient clay blank conveying and bonding, and improving production efficiency.

CN223701210UActive Publication Date: 2025-12-23PINGXIANG QUNXING CHEM CHINAWARE GENERAL FACTORY
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Patent Information

Application Number
CN202422751271.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-12-23
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

During the production process of ceramic corrugated filler, the corrugated clay blanks are prone to collapse and uneven adhesion, resulting in low overall work efficiency and the inability of manual operation to improve the adhesion effect.

Method used

A feeding mechanism for automatic feeding of ceramic corrugated filler was designed, including a mounting shaft, a conveyor frame, a support plate, and a support box. The support plate is driven to rotate by a motor and the support box is moved by a cylinder, so as to achieve accurate alignment and continuous feeding of the clay blanks, avoid falling off, and ensure the bonding quality.

Benefits of technology

It improves the feeding efficiency and adhesion effect of ceramic corrugated filler, ensures the continuity and accurate bonding of clay blanks, and enhances the overall operation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pushing mechanism for automatic feeding of ceramic corrugated packing. The pushing mechanism comprises a mounting shaft and a conveying frame. The utility model has the beneficial effects that the bearing plate and the bearing box are arranged, so that when the ceramic corrugated packing is produced and processed, the bearing plate and the bearing box are respectively used for accommodating a mud blank piece which is not dipped with mud glaze and a mud blank piece dipped with the mud glaze; and in the follow-up process, it can be guaranteed that the inner mud blank pieces are accurately attached together during falling through alignment of the bearing plate and the mounting shaft, then the follow-up pasting quality is guaranteed, meanwhile, the bearing plate can be driven by the mounting shaft to continuously rotate, then the mud blank pieces are continuously conveyed, and the production efficiency is improved. Meanwhile, the bearing box can be driven by the first air cylinder to continuously convey the other set of mud blank pieces, operation continuity can be effectively guaranteed through cooperation of the bearing box and the first air cylinder, meanwhile, a sealing plate on the bearing plate can block the mud blank pieces, the integrity of the structure is guaranteed, and the working efficiency is improved. The material pushing device has the advantages of material pushing falling prevention, good material pushing and pasting effects and high material pushing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic corrugated packing production technology, and more specifically, to a feeding mechanism for automatic feeding of ceramic corrugated packing. Background Technology

[0002] Ceramic corrugated packing is a new type of structured packing. It is composed of many packing units with the same geometric shape. Due to the unique structure of ceramics, it has good hydrophilic properties. Its surface can form extremely thin liquid film turbulence and inclined tortuous channels for airflow, which can promote airflow without blocking it. This allows ceramic packing to rival metal packing, while its corrosion resistance and high temperature resistance are unmatched by metal packing. Its surface structure has good wetting properties, which can accelerate the flow of liquid and minimize the amount of liquid stuck in the packing, thereby reducing the chance of overheating, polymerization and coking.

[0003] In actual production, corrugated clay blanks are prone to collapse and deformation due to gravity when they are pushed and pasted together, which affects the overall pasting effect. Moreover, the alignment and glazing of the corrugated clay blanks cannot be significantly improved by manual operation, which limits the overall work efficiency and the overall effect of the device is not ideal. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a pushing mechanism for automatic feeding of ceramic corrugated fillers, which has the advantages of preventing material detachment, good material adhesion effect, and high material pushing efficiency, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the advantages of material pusher preventing detachment, good material pusher adhesion, and high material pusher efficiency, the specific technical solution adopted by this utility model is as follows:

[0008] The automatic feeding mechanism for ceramic corrugated packing includes a mounting shaft and a conveyor frame. The mounting shaft has a conveyor frame and a docking frame on both sides. Several sets of bearing plates are welded around the surface of the mounting shaft. One end of the mounting shaft is connected to the output end of a motor. Sealing plates are symmetrically slidably connected to the top two sides of the bearing plates. The bottom of one end of the sealing plate is connected to an electric push rod, which is located on the side of the bearing plate.

[0009] Furthermore, a first guide platform is provided at the top of the conveyor frame, a first conveyor belt is provided at the middle of the top of the first guide platform, a slope is provided on one side of the first guide platform, and a slot is provided on one side of the slope at the surface of the conveyor frame for the support plate to rotate and use.

[0010] Furthermore, it is assumed that there is a second guide platform on one side of the top of the docking frame, a second conveyor belt is provided at the middle of the top of the second guide platform, several sets of second cylinders are provided at the bottom of the second guide platform, a pressure plate is installed at the bottom of the second cylinder, a guide slope is provided on one side of the second guide platform, and an adjustment groove is opened below the guide slope on the surface of the docking frame. A carrier box is slidably connected inside the adjustment groove, and guide blocks are symmetrically welded on both sides of the carrier box. The guide blocks are slidably connected to both sides of the adjustment groove, and a first cylinder is fixedly connected to one side of the guide block.

[0011] Furthermore, a sealing plate is symmetrically and rotatably connected to the bottom of the inner part of the carrier box, and a motor is connected to one end of the sealing plate.

[0012] Furthermore, cavities for motor installation are provided on both sides of the carrier box.

[0013] Furthermore, the dimensions of the conveyor frame and the docking frame are both larger than the dimensions of the bearing plate.

[0014] Furthermore, both the support plate and the support box have spaces inside for accommodating the clay blanks.

[0015] Furthermore, both the conveyor frame and the docking frame are U-shaped structures.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a pushing mechanism for automatic feeding of ceramic corrugated packing, which has the following beneficial effects:

[0018] (1) This utility model is equipped with a support plate and a support box. During the production and processing of ceramic corrugated filler, the support plate and the support box can respectively accommodate the clay blanks without mud glaze and the clay blanks with mud glaze. Afterwards, by aligning the two, it can be ensured that the clay blanks inside are accurately attached together when falling, thereby ensuring the subsequent bonding quality. At the same time, the support plate can be continuously rotated under the drive of the mounting shaft, thereby continuously transferring the clay blanks. Meanwhile, the support box can also be continuously transported to another set of clay blanks under the drive of the first cylinder. The two work together to effectively ensure the continuity of operation, thereby improving the work efficiency. At the same time, the sealing plate on the support plate can block the clay blanks to prevent them from falling off during rotation, ensuring the integrity of the structure. It has the advantages of pushing material to prevent falling off, good pushing material bonding effect, and high pushing material efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of the pusher mechanism for automatic feeding of ceramic corrugated packing according to an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the bearing plate of the automatic feeding mechanism for ceramic corrugated packing according to an embodiment of the present utility model.

[0022] Figure 3 This is a schematic diagram of the internal structure of the carrier box of the automatic feeding mechanism for ceramic corrugated packing according to an embodiment of the present utility model.

[0023] Figure 4 This is a schematic diagram of the closed plate of the pusher mechanism for automatic feeding of ceramic corrugated packing according to an embodiment of the present utility model.

[0024] In the picture:

[0025] 1. Mounting shaft; 2. Conveyor frame; 3. First guide platform; 4. First conveyor belt; 5. Bearing plate; 6. Motor; 7. Connecting frame; 8. Second conveyor belt; 9. Second guide platform; 10. First cylinder; 11. Pressure plate; 12. Adjustment groove; 13. Second cylinder; 14. Guide block; 15. Bearing box; 16. Sealing plate; 17. Electric push rod; 18. Motor; 19. Enclosing plate. Detailed Implementation

[0026] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0027] According to an embodiment of the present invention, a pusher mechanism for automatic feeding of ceramic corrugated packing is provided.

[0028] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, the automatic feeding mechanism for ceramic corrugated packing according to an embodiment of the present invention includes a mounting shaft 1 and a conveying frame 2. The conveying frame 2 and the docking frame 7 are respectively provided on both sides of the mounting shaft 1. Several sets of bearing plates 5 are welded around the surface of the mounting shaft 1. One end of the mounting shaft 1 is connected to the output end of the motor 6. Sealing plates 16 are symmetrically slidably connected to the top two sides of the bearing plates 5. The bottom of one end of the sealing plate 16 is connected to an electric push rod 17. The electric push rod 17 is located on the side of the bearing plate 5.

[0029] In one embodiment, a first guide platform 3 is provided at the top of the conveyor frame 2, a first conveyor belt 4 is provided at the middle of the top of the first guide platform 3, a slope is provided on one side of the first guide platform 3, and a slot is provided on one side of the slope at the surface of the conveyor frame 2 for the support plate 5 to rotate and use.

[0030] In one embodiment, a second guide platform 9 is assumed to be located on one side of the top of the docking frame 7. A second conveyor belt 8 is located at the middle of the top of the second guide platform 9. Several sets of second cylinders 13 are located at the bottom of the second guide platform 9. A pressure plate 11 is installed at the bottom of the second cylinder 13. A guide slope is provided on one side of the second guide platform 9, and an adjustment groove 12 is opened below the guide slope on the surface of the docking frame 7. A bearing box 15 is slidably connected inside the adjustment groove 12. Guide blocks 14 are symmetrically welded on both sides of the bearing box 15. The guide blocks 14 are slidably connected to both sides of the adjustment groove 12. A first cylinder 10 is fixedly connected to one side of the guide block 14. The guide slope and the inclined slope are both inclined structures, mainly to facilitate the sliding of the clay sheet.

[0031] In one embodiment, a sealing plate 19 is symmetrically rotatably connected to the bottom of the inner part of the carrier box 15. One end of the sealing plate 19 is connected to a motor 18. The sealing plate 19 is designed to be opened after the ceramic corrugated packing is produced to discharge it, which facilitates subsequent operations.

[0032] In one embodiment, cavities for mounting the motor 18 are provided on the inner sides of the carrier box 15.

[0033] In one embodiment, the dimensions of the conveyor frame 2 and the docking frame 7 are both larger than the dimensions of the support plate 5. The dimensions are set to ensure that the support plate 5 will not collide with the conveyor frame 2 and the docking frame 7 when it rotates, thereby ensuring the normal operation of the structure.

[0034] In one embodiment, both the support plate 5 and the support box 15 have a space inside for accommodating the clay blank. The space is designed to accommodate the clay blank, thereby facilitating subsequent material pushing and bonding.

[0035] In one embodiment, both the conveyor frame 2 and the docking frame 7 are U-shaped structures. The U-shaped structure is designed to ensure that the bearing plate 5 can rotate smoothly from the two sets of structures, thereby facilitating continuous operation.

[0036] Working principle: In actual use, the first conveyor belt 4 and the second conveyor belt 8 can respectively transport clay blanks without glaze and clay blanks with glaze, thus facilitating subsequent material pushing and bonding operations. During subsequent transport, the clay blanks on the first conveyor belt 4 can slide down along the first guide platform 3 onto the support plate 5. At this time, the support plate 5 needs to be rotated by the mounting shaft 1 to a position corresponding to the slope of the first guide platform 3, allowing the clay blanks to smoothly slide onto the support plate 5. Then, the electric motors on both sides of the support plate 5... The return of push rod 17 can move sealing plate 16 closer to seal the top of bearing plate 5, preventing the clay blank from falling off during subsequent flipping, thus ensuring the structural integrity of the clay blank. Simultaneously, the clay blank on the second conveyor belt 8 can slide down along the second guide platform 9. Before the clay blank slides down, the extension and retraction of the first cylinder 10 can move the bearing box 15 below the second guide platform 9, gradually increasing the exposed area of ​​the bearing box 15. This allows the clay blank sliding down the second guide platform 9 to gradually fall into the bearing box 15, ensuring the structural integrity of the subsequent flipping. To ensure accurate adhesion of the clay blanks, after loading, the first cylinder 10 pushes the clay blanks to the front end of the docking frame 7, directly below the bearing plate 5. The bearing plate 5, loaded with clay blanks, rotates under the drive of the mounting shaft 1. When it rotates to the position directly above the bearing box 15, the electric push rod 17 pushes the sealing plate 16 open, allowing the clay blanks inside to fall and adhere to the clay blanks below. Then, the first cylinder 10 returns to its original position, moving the bearing box 15 directly below the pressure plate 11. At this time, the pressure plate 11 can apply pressure to the clay blank under the drive of the second cylinder 13, thereby causing the two sets of clay blanks to stick together, which is convenient for subsequent use. After repeated operations, the processing operation of ceramic corrugated filler can be realized. Since the bearing plate 5 and the bearing box 15 can be used repeatedly without interruption, the efficiency of pushing material can be guaranteed. At the same time, the movement trajectory of the structure is stable, which can effectively guarantee the overall bonding accuracy, thereby improving the overall bonding effect. The device as a whole has the advantages of preventing material detachment, good material bonding effect, and high material pushing efficiency.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pushing mechanism for automatic feeding of ceramic corrugated filler, comprising a mounting shaft (1) and a conveying frame (2), characterized in that, The mounting shaft (1) is provided with a conveyor frame (2) and a docking frame (7) on both sides respectively. Several sets of bearing plates (5) are welded around the surface of the mounting shaft (1). One end of the mounting shaft (1) is connected to the output end of the motor (6). Sealing plates (16) are symmetrically slidably connected on both sides of the top of the bearing plate (5). The bottom of one end of the sealing plate (16) is connected to an electric push rod (17). The electric push rod (17) is located on the side of the bearing plate (5).

2. The pushing mechanism for automatic feeding of ceramic corrugated filler according to claim 1, characterized in that, The top of the conveyor frame (2) is provided with a first guide platform (3), the middle of the top of the first guide platform (3) is provided with a first conveyor belt (4), the first guide platform (3) is provided with a slope on one side, and a slot is provided on the surface of the conveyor frame (2) on one side of the slope for the bearing plate (5) to rotate and use.

3. The pushing mechanism for automatic feeding of ceramic corrugated filler according to claim 1, characterized in that, Assuming there is a second guide platform (9) on one side of the top of the docking frame (7), a second conveyor belt (8) is provided at the middle of the top of the second guide platform (9), several sets of second cylinders (13) are provided at the bottom of the second guide platform (9), a pressure plate (11) is installed at the bottom of the second cylinder (13), a guide slope is provided on one side of the second guide platform (9), and an adjustment groove (12) is opened below the guide slope on the surface of the docking frame (7). A carrier box (15) is slidably connected inside the adjustment groove (12), and guide blocks (14) are symmetrically welded on both sides of the carrier box (15). The guide blocks (14) are slidably connected to both sides of the adjustment groove (12), and a first cylinder (10) is fixedly connected to one side of the guide block (14).

4. The pushing mechanism for automatically feeding ceramic corrugated filler according to claim 3, characterized in that, The bottom of the carrier box (15) is symmetrically connected to a sealing plate (19), and one end of the sealing plate (19) is connected to a motor (18).

5. The pushing mechanism for automatic feeding of ceramic corrugated filler according to claim 4, characterized in that, The carrier box (15) has cavities on both sides for the installation of the motor (18).

6. The automatic feeding mechanism for ceramic corrugated packing according to claim 1, characterized in that, The dimensions of the conveyor frame (2) and the docking frame (7) are both larger than the dimensions of the bearing plate (5).

7. The automatic feeding mechanism for ceramic corrugated packing according to claim 1, characterized in that, The bearing plate (5) and the bearing box (15) both have spaces inside for accommodating the clay blanks.

8. The automatic feeding mechanism for ceramic corrugated packing according to claim 1, characterized in that, Both the conveyor frame (2) and the docking frame (7) are U-shaped structures.