Underground horizontal-pushing unloading carriage
By installing a ramp and a servo hydraulic cylinder-driven pusher plate at the rear end of the bottom plate of the underground unloading car, combined with a sequence control device, the problems of low efficiency and high cost of traditional unloading cars are solved, achieving the effects of fast and efficient unloading and reducing equipment costs.
Patent Information
- Application Number
- CN202520501949.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Traditional underground horizontal unloading carriages are prone to extended unloading time due to operator error, and the equipment cost is high. In particular, when the carriage length is increased, a hydraulic cylinder with a larger stroke is required, which affects efficiency and increases costs.
A flat-push unloading carriage for underground mining was designed. By setting a downward bend at the rear end of the carriage floor to form a ramp, combined with the sequential action of the pusher plate and the rear tail door driven by a servo hydraulic cylinder, rapid unloading is achieved. Drop holes are set at the side panels to automatically discharge residual materials, reducing the pusher plate stroke and equipment costs.
It improved unloading speed and efficiency, reduced the pusher plate stroke, lowered equipment costs, reduced the labor intensity of workers, increased the volume of the carriage and the unloading port area, and enhanced the reliability of the equipment.
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Figure CN223702388U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to underground mine transportation equipment technical field, especially, relate to a kind of underground flat push unloading carriage. BACKGROUND
[0002] In underground mine, the mined ore needs to be transported in time, so as to carry out subsequent processing and handling, in addition, a large amount of waste rock generated in the process of mining also needs to be transported in time to ensure the smooth and safe of underground working space, therefore, underground mine transportation equipment plays a very important role in the process of mining operation.
[0003] Due to the low height of some mines, the space is limited, and the traditional turnover unloading carriage cannot be used normally, for this special working environment, the flat push unloading carriage is widely used at present, the automatic unloading carriage of the flat push self-unloading vehicle is disclosed in the Chinese utility model patent with application number 201420840974.6, a baffle door is arranged at the rear end of the carriage, a movable plate is arranged inside the carriage, the baffle door is opened by hydraulic cylinder, the movable plate translates from the front end to the rear end of the carriage, and the stone in the carriage is pushed out, compared with the traditional crawler-type unloading structure, the push plate type unloading structure is simpler, and the problems such as stone jamming are less likely to occur.
[0004] In order to prevent the worker from directly pushing the movable plate when forgetting to open the baffle door, the utility model also provides a sequence valve for controlling the sequence opening of the baffle door and the movable plate, which will cause the unloading time to be lengthened, affect the work efficiency, and when the length of the carriage is increased, a cylinder with greater telescopic stroke needs to be configured to ensure sufficient unloading, which increases the cost of equipment. UTILITY MODEL CONTENTS
[0005] The utility model solves the main technical problem to provide a kind of underground flat push unloading carriage, with enlarged unloading port, can efficiently and quickly carry out the transportation and unloading of material, and the stroke of push plate is shorter, can further save cost, improve work efficiency.
[0006] In order to solve the above technical problems, the utility model provides the following technical scheme:
[0007] A kind of underground flat push unloading carriage, including carriage, the bottom surface of carriage is provided with bottom plate, front end mounting is provided with front wall in bottom plate, two ends of front wall are respectively fixedly installed with a piece of side wall, two pieces of side wall are symmetrical and vertically arranged with front wall, rear end is provided with rear door in carriage, sliding installation is provided with push plate in the position close to front end inside carriage, bottom plate rear end is bent downward.
[0008] The following is the further optimization of the utility model to the above technical scheme:
[0009] The pushing plate comprises a horizontal pushing plate, which is arranged in parallel with the rear tail door, and side pushing plates, which are fixedly installed at positions close to the ends of the side walls and extend along the side walls to the rear end of the carriage.
[0010] Further optimization: the side pushing plate is a box-shaped structure with one side opening, the opening of the side pushing plate faces the side wall, and the side pushing plates on both sides are in contact with the corresponding side walls to form a cavity, and a pushing driving device is arranged in the cavity.
[0011] Further optimization: the fixed end of the pushing driving device is fixedly installed on the side pushing plate, and the telescopic end is fixedly installed on the front wall.
[0012] Further optimization: the rear end of the carriage is provided with a rear cross beam, the two ends of the rear cross beam are fixedly connected with the two side walls respectively, the upper end of the rear tail door is hingedly installed on the rear cross beam, and the lower end is in abutment with the rear end of the side wall and the bottom plate.
[0013] Further optimization: the rear side of the rear tail door is provided with an opening driving device, the telescopic end of the opening driving device is hingedly installed on the rear cross beam, and the mounting end is hingedly installed on the rear tail door.
[0014] Further optimization: the top end of the side wall is provided with a sliding groove in the front-rear direction of the carriage, and a sliding block is detachably fixedly installed at a position corresponding to the sliding groove on the side pushing plate.
[0015] Further optimization: the bottom of the side wall is provided with a material falling hole close to the front end of the carriage.
[0016] The utility model discloses the above-mentioned technical scheme has the following beneficial effects:
[0017] The utility model discloses the rear end of the carriage bottom plate is provided with the downward bending, forms the slope at the unloading port, and the material at the slope is unloaded under the action of gravity in the moment when the rear tail door opens, so that the unloading of part of the material can be completed in the time when the rear tail door is completely opened, and the pushing plate only needs to be moved to the position of the bottom plate bending starting part, so that all the material can be unloaded, the moving stroke of the pushing driving device is shortened, and the working efficiency is improved.
[0018] The utility model discloses the rear end of the carriage bottom plate is provided with the downward bending, increases the volume of the carriage, can transport more material, and the cross section of the unloading port is increased, the unloading speed is improved, and the working efficiency is further improved.
[0019] The carriage of the utility model is provided with a material falling hole close to the front end of the side wall, when the pushing plate is reset, the residual material between the pushing plate and the front wall is discharged from the carriage through the material falling hole, manual cleaning is not needed, and the labor intensity of workers is reduced.
[0020] The utility model further sets up control device for controlling the sequence action of opening drive arrangement and push material drive arrangement, prevents the worker misoperation and causes material to accumulate at the rear door, leads to the deformation damage of rear door, improves the reliability of car usage.
[0021] The utility model is further illustrated below in combination with the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the overall structure front view of the utility model embodiment;
[0023] Figure 2 It is the overall structure front view of the utility model embodiment;
[0024] Figure 3 It is the A-A section view of Figure 1 .
[0025] Figure 4 It is the overall structure perspective view of the utility model embodiment;
[0026] Figure 5 It is the overall structure perspective view of the utility model embodiment;
[0027] Figure 6 It is the B-B section view of Figure 2 .
[0028] In the drawing: 1, car compartment;101, bottom plate;102, side wall board;103, front wall board;2, rear door;3, rear cross beam;4, push material plate;401, horizontal push plate;402, side push plate;5, push material drive arrangement;6, opening drive arrangement;7, sliding groove;8, sliding block;9, blanking hole. DETAILED DESCRIPTION
[0029] As shown in Figures 1-5 , a downhole flat push unloading car compartment, including car compartment 1, car compartment 1 detachably fixed connection in the car frame of transport car, the advancing direction of transport car is the front end of car compartment 1, accordingly, the retreating direction of transport car is the rear end of car compartment 1.
[0030] The bottom surface of the carriage 1 is provided with a rectangular bottom plate 101, the length direction of the bottom plate 101 is arranged along the movement direction of the transport vehicle, so that the size of the carriage 1 can better adapt to the narrow and long working space of the underground mine, the front end of the bottom plate 101 is fixedly installed with a front wall 103, the front wall 103 is arranged in parallel with the width direction of the bottom plate 101, and the two ends of the front wall 103 are respectively fixedly installed with a side wall 102, the two side walls 102 are symmetrical and arranged perpendicularly to the front wall 103, the rear end of the carriage 1 is an open discharge port for discharging materials after the materials are transported to the designated location, and a rear door 2 is arranged at the discharge port, the rear door 2 is adapted to the shape of the discharge port, and the opening and closing of the discharge port are realized by the opening and closing of the rear door 2, so as to form a semi-closed space which can be opened, and is used for carrying materials and cooperating with the vehicle frame to complete material transportation and unloading.
[0031] A pushing plate 4 is slidably installed at a position close to the front end inside the carriage 1, and is used for pushing the materials in the carriage 1 to the discharge port and discharging out, the rear end of the bottom plate 101 is bent downward and forms a certain angle with the horizontal plane, so that not only the volume of the carriage 1 is increased to be able to transport more materials, but also the cross-sectional area of the discharge port is increased, which is beneficial to improve the discharging speed.
[0032] The pushing plate 4 comprises a horizontal pushing plate 401, the horizontal pushing plate 401 is arranged in parallel with the rear door 2 and is adapted to the cross section of the carriage 1, and the two ends of the horizontal pushing plate 401 are fixedly installed with a side pushing plate 402 close to the position of the side wall 102, the side pushing plate 402 extends to the rear end of the carriage 1 along the side wall 102, and the pushing plate 4 is in C shape as seen from the top of the carriage 1, and forms a semi-enclosed structure for the materials in the carriage 1, which can more efficiently push the materials to move to the rear end of the carriage 1.
[0033] The side pushing plate 402 is a box-shaped structure with one side opening, the opening of the side pushing plate 402 faces the side wall 102, the side pushing plates 402 on the two sides are in contact with the corresponding side wall 102 to form a cavity, and a pushing driving device 5 is arranged in the cavity to drive the side pushing plate 402 to move in the carriage 1.
[0034] In the embodiment, the pushing driving device 5 is a servo hydraulic cylinder, the fixed end of the servo hydraulic cylinder is fixedly installed on the side pushing plate 402, and the telescopic end is fixedly installed on the front wall 103, the telescopic end of the servo hydraulic cylinder is extended or retracted to drive the pushing plate 4 to move forward and backward in the carriage 1, push the materials in the carriage 1 to the discharge port to be discharged, and return after the discharging is completed.
[0035] In addition to the embodiment, the pushing driving device 5 can also be selected from one of a servo air cylinder and a servo electric cylinder, and the telescopic movement of the telescopic end of the pushing driving device 5 drives the pushing plate 4 to move forward and backward in the carriage 1.
[0036] The rear end of the compartment 1 is provided with a rear cross beam 3, the two ends of the rear cross beam 3 are fixedly connected with two side wall panels 102 respectively, the upper end of the tail door 2 is hingedly installed on the rear cross beam 3, the lower end abuts against the rear end of the side wall panels 102 and the bottom plate 101, and the rear side of the tail door 2 is provided with an opening driving device 6 for driving the opening and closing of the tail door 2, so as to realize the transportation and unloading of the materials in the compartment 1.
[0037] In the embodiment, the opening driving device 6 is a servo hydraulic cylinder, the telescopic end of the servo hydraulic cylinder is hingedly installed on the rear cross beam 3, and the mounting end is hingedly installed on the tail door 2, when the telescopic end of the servo hydraulic cylinder extends, the tail door 2 is driven to rotate upward around the hinge shaft, and the tail door 2 is opened, when the telescopic end of the servo hydraulic cylinder retracts, the tail door 2 is driven to rotate downward around the hinge shaft, and the tail door 2 is closed.
[0038] In the embodiment, the opening driving device 6 can also be one of a servo pneumatic cylinder or a servo electric cylinder, and the opening and closing of the tail door 2 are driven through the telescopic movement of the telescopic end.
[0039] Initially, the tail door 2 is in a closed state, in order to prevent the deformation and damage of the tail door 2 caused by the accumulation of materials at the tail door 2, the compartment of the underground flat-pushing unloading vehicle also has a control device for controlling the sequential actions of the opening driving device 6 and the material pushing driving device 5.
[0040] When the transportation vehicle transports the materials to the designated place, the control device first controls the telescopic end of the opening driving device 6 to extend, drives the tail door 2 to open, after the tail door 2 is opened, the control device controls the telescopic end of the material pushing driving device 5 to extend, drives the material pushing plate 4 to move to the rear end of the compartment 1, and pushes the materials in the compartment 1 to be unloaded.
[0041] Due to the downward bending of the rear end of the bottom plate 101, at the moment when the tail door 2 is opened, the materials located at the slope at the rear end of the compartment 1 are unloaded under the action of gravity, so that a part of the materials can be unloaded during the time waiting for the tail door 2 to be completely opened, and the material pushing plate 4 only needs to be moved to the position aligned with the starting position of the bending of the bottom plate 101, so as to ensure that all the materials are unloaded, the moving stroke of the material pushing driving device 5 is shortened, compared with the prior art, the unloading time is saved, the work efficiency is improved, and the use of the material pushing driving device 5 with a shorter moving stroke is also conducive to reducing the cost.
[0042] After all the materials are unloaded, the telescopic end of the material pushing driving device 5 is retracted, the material pushing plate 4 is driven to reset, then the opening driving device 6 acts, and the tail door 2 is closed.
[0043] When the pushing plate 4 is reset, if there is residual material in the gap between the pushing plate 4 and the front wall 103, the pushing plate 4 cannot be reset to the initial position, and even worse, the pushing plate 4 can be stuck and the pushing driving device 5 can be damaged. In order to improve the reliability, the side wall 102 is provided with a material falling hole 9 at the bottom close to the front end of the carriage 1. The pushing plate 4 drives the residual material to fall out of the carriage 1 through the material falling hole 9, so that the labor intensity of the workers is reduced.
[0044] As shown in Figure 6 The top end of the side wall 102 is provided with a sliding groove 7 in the front-rear direction of the carriage 1. The sliding groove 7 has a C-shaped cross section, and the opening faces the inside of the carriage 1. The side pushing plate 402 is detachably fixed with a sliding block 8 at the position corresponding to the sliding groove 7. The sliding block 8 is slidingly installed in the sliding groove 7, so that the pushing plate 4 always moves in the front-rear direction of the carriage 1.
[0045] In the embodiment, the material of the sliding block 8 can be wear-resistant steel or other existing wear-resistant materials. The sliding block 8 slides in the sliding groove 7, so that the moving direction of the pushing plate 4 is not deviated.
[0046] In order to make the sliding of the sliding block 8 in the sliding groove 7 more smooth, the oil injection hole can be provided on the sliding groove 7 and the lubricating grease can be injected, or the roller can be added to the sliding block 8. The above are the structures widely used in the prior art and are well known to those skilled in the art, and will not be described here.
[0047] For those skilled in the art, according to the teaching of the present application, the changes, modifications, replacements and variations of the embodiments without departing from the principles and spirits of the present application still fall within the protection scope of the present application.
Claims
1. A type of underground horizontal unloading car body, comprising a car body (1), a bottom plate (101) provided on the bottom surface of the car body (1), a front panel (103) fixedly installed at the front end of the bottom plate (101), a side panel (102) fixedly installed at each end of the front panel (103), the two side panels (102) being symmetrical and perpendicular to the front panel (103), and a rear tail door (2) provided at the rear end of the car body (1), characterized in that: A pusher plate (4) is slidably installed inside the carriage (1) near the front end, and the rear end of the bottom plate (101) is bent downward.
2. The underground horizontal unloading car according to claim 1, characterized in that: The push plate (4) includes a horizontal push plate (401), which is arranged parallel to the rear tail door (2). The two ends of the horizontal push plate (401) are fixedly installed with side push plates (402) near the side panel (102). The side push plates (402) extend along the side panel (102) toward the rear end of the carriage (1).
3. The underground horizontal unloading car according to claim 2, characterized in that: The side push plate (402) is a box-shaped structure with an opening on one side. The opening of the side push plate (402) faces the side wall plate (102). The side push plates (402) on both sides contact the side wall plate (102) on the corresponding side to form a cavity. A push drive device (5) is provided in the cavity.
4. The underground horizontal unloading car according to claim 3, characterized in that: The fixed end of the pusher drive device (5) is fixedly installed on the side push plate (402), and the telescopic end is fixedly installed on the front panel (103).
5. The underground horizontal unloading car according to claim 4, characterized in that: The rear end of the carriage (1) is provided with a rear crossbeam (3). The two ends of the rear crossbeam (3) are fixedly connected to two side panels (102) respectively. The upper end of the rear tail door (2) is hinged to the rear crossbeam (3), and the lower end abuts against the rear end of the side panels (102) and the bottom plate (101).
6. The underground horizontal unloading car according to claim 5, characterized in that: An opening drive device (6) is provided on the rear side of the tailgate (2). The telescopic end of the opening drive device (6) is hinged to the rear crossbeam (3), and the mounting end is hinged to the tailgate (2).
7. The underground horizontal unloading car according to claim 6, characterized in that: A sliding groove (7) is provided at the top of the side panel (102) along the front and rear direction of the carriage (1). A sliding block (8) is detachably fixedly installed on the side push plate (402) at the position corresponding to the sliding groove (7). The sliding block (8) is slidably installed in the sliding groove (7).
8. The underground horizontal unloading car according to claim 7, characterized in that: A material drop hole (9) is provided at the bottom of the side panel (102) near the front end of the carriage (1).
Citation Information
Patent Citations
The automatic discharge carriage of flat push tipper
CN204506652U