Large sponge transfer device suitable for outdoor use

Abstract

The utility model discloses a large sponge transfer device suitable for outdoor use, which mainly comprises an inlet and outlet end conveying bin, a middle conveying bin, an outer end conveying bin, a first connecting bin and a second connecting bin, and support rollers are arranged in the inlet and outlet end conveying bin, the middle conveying bin, the outer end conveying bin, the first connecting bin and the second connecting bin; the inlet and outlet end conveying bin and the outer end conveying bin are movably matched with the corresponding I-shaped rails through the driven supporting wheel assemblies, the first connecting bin and the second connecting bin are movably matched with the corresponding I-shaped rails through the driving supporting wheel assemblies, and therefore overall transverse movement can be achieved, the conveying device is particularly suitable for transferring of two independent workshops, and compared with a traditional mode, efficiency is greatly improved; the sealing type conveying structure can be used in rainy days, the sponge is prevented from making contact with rainwater in the transferring process, meanwhile, the first connecting bin and the second connecting bin are connected through the supporting frame mechanism, the middle conveying bin is supported on a supporting rod of the supporting frame mechanism, the overall supporting and structural strength is guaranteed, and therefore stability is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to sponge transfer equipment technical field, concretely is a large -scale sponge transfer device suitable for outdoor. BACKGROUND

[0002] Sponge is a kind of porous elastic material, and the sponge commonly used by people is made of wood cellulose fiber or foamed plastic polymer. In order to obtain large sponge handicraft, when producing sponge, a long large sponge is directly foamed and formed, but because of site restriction or limited length of transfer car, the length of sponge cannot exceed the length of transfer car, so that the length of sponge is limited, and the above problems can be solved by using transverse transfer device. The large sponge transfer device suitable for outdoor at present mostly adopts conveying belt type structure, but the conveying structure of traditional transfer device is exposed, cannot prevent rain, and can only be installed in workshop, so that the site requirement of workshop is higher, and at the same time, being installed in workshop leads to that forming and processing workshop cannot be separated and set up, and are located in a workshop, so that waste gas generated in the forming process can affect the staff in processing area, therefore, an improved technology is urgently needed to solve the above problems in the prior art. CONTENT OF UTILITY MODEL

[0003] The utility model aims at providing a large -scale sponge transfer device suitable for outdoor, can realize the whole transverse movement, is especially suitable for the transfer of two independent workshops, greatly improves the efficiency compared with traditional mode, and sealed conveying structure can also be used in rainy day, avoids that sponge contacts rainwater when transferring, to solve the problems in the above background technique.

[0004] To achieve the above object, the utility model provides the following technical scheme: a large -scale sponge transfer device suitable for outdoor, including conveying mechanism, support frame mechanism and rail mechanism;

[0005] The conveying mechanism includes an inlet / outlet conveying bin, an intermediate conveying bin, an outer conveying bin, a first connecting bin, a second connecting bin, and support rollers. The inlet / outlet conveying bin is arranged obliquely and one end is connected to the intermediate conveying bin via the first connecting bin. The intermediate conveying bin is connected to the outer conveying bin via the second connecting bin at the end away from the first connecting bin. The inlet / outlet conveying bin, the intermediate conveying bin, the outer conveying bin, the first connecting bin, and the second connecting bin are all interconnected. The lower surfaces of the inlet / outlet conveying bin and the outer conveying bin are provided with driven support wheel assemblies via connecting seats. The lower surfaces of the first connecting bin and the second connecting bin are provided with active support wheel assemblies via connecting seats. The active support wheel assemblies are all connected to transfer drive motors. The bottom of the inlet / outlet conveying bin, the intermediate conveying bin, the outer conveying bin, the first connecting bin, and the second connecting bin are all provided with support rollers. One end of each support roller is provided with two sprockets. Adjacent support rollers are linked together by sprockets and chains. A conveying drive motor is provided on one side of the intermediate conveying bin. The output shaft of the conveying drive motor is connected to the end of a corresponding support roller.

[0006] The support frame mechanism includes a lower connecting rod, a middle connecting rod, a diagonal connecting rod, and an upright frame. There are two upright frames, which are respectively located on both sides of the connecting seat on the lower surface of the first connecting compartment. The two upright frames are connected by several connecting rods. There are two lower connecting rods, which are respectively connected to the connecting seats on the lower surfaces of the first and second connecting compartments. There are two middle connecting rods, which are respectively welded to both sides of the upright frame and the bottom connecting seat of the second connecting compartment. There are two diagonal connecting rods, which are respectively welded to the end of the upright frame and the middle connecting rod away from the upright frame. The lower connecting rod, the middle connecting rod, and the diagonal connecting rod are respectively located on both sides of the intermediate conveying compartment. The two lower connecting rods are connected by several support rods, which support the bottom of the intermediate conveying compartment.

[0007] The track mechanism consists of four I-shaped tracks, the bottom of which is supported by several support columns. The driven support wheel assembly and the active support wheel assembly slide in cooperation with the corresponding I-shaped tracks.

[0008] Preferably, the present invention provides a large outdoor sponge transfer device, wherein the driven support wheel assembly and the active support wheel assembly have the same structure and are both composed of a longitudinal frame, a transverse frame, longitudinal rollers, and transverse rollers. The transverse frames are symmetrically arranged on both sides of the longitudinal frame. The longitudinal rollers are arranged on the inner side of the longitudinal frame via axles. The transverse rollers are arranged on the inner side of the lower part of the transverse frame via axles. The longitudinal rollers are supported on the upper surface of the corresponding I-shaped track. The transverse rollers are in rolling cooperation with the sidewall of the web of the I-shaped track. One end of the axle of the longitudinal roller of the active support wheel assembly is connected to the output shaft of the corresponding transfer drive motor via a coupling.

[0009] Preferably, the present invention provides a large-scale sponge transfer device suitable for outdoor use, wherein the inlet / outlet conveying bins and the intermediate conveying bins are arranged obliquely.

[0010] Preferably, the present invention provides a large-scale sponge transfer device suitable for outdoor use, wherein the outer end of the conveying chamber is provided with a door at the end away from the middle conveying chamber.

[0011] Preferably, the present invention provides a large-scale sponge transfer device suitable for outdoor use, wherein a wiring cabinet is also provided on the upper surface of the connecting seat at the bottom of the first connecting compartment.

[0012] Preferably, the present invention provides a large-scale sponge transfer device suitable for outdoor use, wherein a number of reinforcing diagonal bars are provided between the lower connecting rod and the middle connecting rod.

[0013] Preferably, the present invention provides a large-scale sponge transfer device suitable for outdoor use, wherein the two ends of the support roller are respectively mounted on supports in the inlet / outlet conveying bin, the intermediate conveying bin, the outer conveying bin, the first connecting bin, and the second connecting bin.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) It is mainly composed of inlet and outlet conveying bins, intermediate conveying bins, outer conveying bins, first connecting bins and second connecting bins. The inlet and outlet conveying bins, intermediate conveying bins, outer conveying bins, first connecting bins and second connecting bins are all equipped with support rollers that are linked together by chains and sprockets. The inlet and outlet conveying bins and outer conveying bins are in motion with the corresponding I-shaped tracks through driven support wheel assemblies. The first connecting bins and second connecting bins are in motion with the corresponding I-shaped tracks through active support wheel assemblies, thereby realizing the overall lateral movement. It is particularly suitable for the transfer between two independent workshops. The efficiency is greatly improved compared with the traditional method. In addition, the sealed conveying structure can be used in rainy weather to avoid the sponge coming into contact with rainwater during transfer.

[0016] (2) The first connecting compartment and the second connecting compartment are connected by a support frame mechanism. The intermediate conveying compartment is supported on the support rod of the support frame mechanism to ensure the overall support and structural strength, thereby ensuring stability. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the present invention.

[0019] Figure 3 For the appendix Figure 1 Enlarged structural diagram of point A in the middle;

[0020] Figure 4 This is a schematic diagram of the support roller installation structure in this utility model;

[0021] Figure 5 This is a schematic diagram of the driven support wheel assembly (the active support wheel assembly has the same structure as the driven support wheel assembly).

[0022] In the diagram: 1. Inlet / outlet conveyor bin, 2. Intermediate conveyor bin, 3. Outer conveyor bin, 4. First connecting bin, 5. Second connecting bin, 6. Support roller, 7. Connecting seat, 8. Driven support wheel assembly, 9. Active support wheel assembly, 10. Transfer drive motor, 11. Sprocket, 12. Chain, 13. Conveyor drive motor, 14. Lower connecting rod, 15. Intermediate connecting rod, 16. Diagonal connecting rod, 17. Upright frame, 18. Connecting rod, 19. Support rod, 20. I-beam track, 21. Support column, 22. Longitudinal frame, 23. Transverse frame, 24. Longitudinal roller, 25. Transverse roller, 26. Bin door, 27. Junction cabinet, 28. Reinforcing diagonal brace, 29. Support. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0024] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution: a large-scale sponge transfer device suitable for outdoor use, including a conveying mechanism, a support frame mechanism, and a track mechanism;

[0026] The conveying mechanism includes an inlet / outlet conveying bin 1, an intermediate conveying bin 2, an outer conveying bin 3, a first connecting bin 4, a second connecting bin 5, and support rollers 6. The inlet / outlet conveying bin 1 is arranged obliquely, with one end connected to the intermediate conveying bin 2 via the first connecting bin 4. The intermediate conveying bin 2, at its end furthest from the first connecting bin 4, is connected to the outer conveying bin 3 via the second connecting bin 5. The inlet / outlet conveying bin 1, intermediate conveying bin 2, outer conveying bin 3, first connecting bin 4, and second connecting bin 5 are all interconnected. Both the inlet / outlet conveying bin 1 and the intermediate conveying bin 2 are arranged obliquely. The oblique arrangement of the inlet / outlet conveying bin 1 is to better match the obliquely arranged conveying devices in the workshop. The oblique arrangement of the intermediate conveying bin 2 is to prevent the angle between the inlet / outlet conveying bin 1 and the outer conveying bin 3 from being too great, thus serving as a connection. The outer conveying bin 3, at its end furthest from the intermediate conveying bin 2, is provided with a bin door 26 to facilitate entry into the outer conveying bin 3 from the bin door 26. The lower surfaces of both the inlet / outlet conveying bin 1 and the outer conveying bin 3 are connected by connecting seats 7. The first connecting chamber 4 and the second connecting chamber 5 are equipped with driven support wheel assemblies 8. The lower surfaces of the first connecting chamber 4 and the second connecting chamber 5 are equipped with active support wheel assemblies 9 via connecting seats 7. The active support wheel assemblies 9 are all connected to transfer drive motors 10. The bottom of the inlet / outlet conveying chamber 1, the intermediate conveying chamber 2, the outer conveying chamber 3, the first connecting chamber 4 and the second connecting chamber 5 are all equipped with support rollers 6. The two ends of the support rollers 6 are respectively set in the inlet / outlet conveying chamber 1, the intermediate conveying chamber 2, the outer conveying chamber 3, the first connecting chamber 4 and the second connecting chamber 5 via supports 29 to realize the installation of support rollers 6. Each support roller 6 is equipped with two sprockets 11 at one end. Adjacent support rollers 6 are linked together by sprockets 11 and chains 12. A conveying drive motor 13 is set on one side of the intermediate conveying chamber 2. The output shaft of the conveying drive motor 13 is connected to the end of a corresponding support roller 6. A wiring cabinet 27 is also set on the upper surface of the connecting seat 7 at the bottom of the first connecting chamber 4 for wiring the transfer drive motor 10 and the conveying drive motor 13.

[0027] The support frame mechanism includes a lower connecting rod 14, a middle connecting rod 15, a diagonal connecting rod 16, and an upright frame 17. There are two upright frames 17, which are respectively set on both sides of the connecting seat 7 on the lower surface of the first connecting chamber 4. The two upright frames 17 are connected by several connecting rods 18. There are two lower connecting rods 14, which are respectively connected to the connecting seats 7 on the lower surface of the first connecting chamber 4 and the second connecting chamber 5. There are two middle connecting rods 15, which are respectively welded to the upright frame 17 and the two sides of the bottom connecting seat 7 of the second connecting chamber 5. There are two diagonal connecting rods 16, which are respectively welded to the upright frame 17 and the end of the middle connecting rod 15 away from the upright frame 17. The lower connecting rod 14, the middle connecting rod 15, and the diagonal connecting rod 16 are respectively set on both sides of the intermediate conveying chamber 2. The two lower connecting rods 14 are connected by several support rods 19. The support rods 19 support the bottom of the intermediate conveying chamber 2. Several reinforcing diagonal rods 28 are set between the lower connecting rod 14 and the middle connecting rod 15 to ensure the structural strength between the lower connecting rod 14 and the middle connecting rod 15.

[0028] The track mechanism consists of four I-shaped tracks 20. The bottom of the I-shaped tracks 20 is supported by several support columns 21. The driven support wheel assembly 8 and the active support wheel assembly 9 are respectively slidably engaged with the corresponding I-shaped tracks 20.

[0029] like Figure 5 As shown, the driven support wheel assembly 8 and the active support wheel assembly 9 have the same structure and are both composed of a longitudinal frame 22, a transverse frame 23, a longitudinal roller 24, and a transverse roller 25. The transverse frames 23 are symmetrically arranged on both sides of the longitudinal frame 22. The longitudinal roller 24 is arranged on the inner side of the longitudinal frame 22 through a wheel axle. The transverse roller 25 is arranged on the inner side of the lower part of the transverse frame 23 through a wheel axle. The longitudinal roller 24 is supported on the upper surface of the corresponding I-shaped track 20. The transverse roller 25 rolls with the side wall of the web of the I-shaped track 20. One end of the wheel axle of the longitudinal roller 24 of the active support wheel assembly 9 is connected to the output shaft of the corresponding transfer drive motor 10 through a coupling. The longitudinal roller 24 is used to achieve longitudinal support for the driven support wheel assembly 8 and the active support wheel assembly 9. The transverse roller 25 is used to ensure that the driven support wheel assembly 8 and the active support wheel assembly 9 will not detach from the corresponding I-shaped track 20.

[0030] Installation Method and Operating Principle: First, install the four I-beam tracks in their corresponding positions using several support columns. Each of the four I-beam tracks corresponds to a conveyor in one of the two workshops. Connect the bottoms of the first and second connecting bins to their corresponding I-beam tracks via active support wheel assemblies. The axles of the longitudinal rollers of these active support wheel assemblies are connected to the output shaft of the transfer drive motor via couplings. Then, connect both ends of the intermediate conveyor bin to the first and second connecting bins respectively. Next, weld a lower crossbeam between the connecting seats at the bottom of the first and second connecting bins. Weld several support rods between the two lower crossbeams. The intermediate conveyor bin is supported on the support rods. The support rod is welded to the surface of the first connecting compartment. Then, the uprights are welded to both sides of the connecting seat on the lower surface of the first connecting compartment. The two uprights are connected by a connecting rod. Next, the two ends of the middle crossbeam are welded to the uprights and the connecting seat at the bottom of the second connecting compartment, respectively. Then, the two ends of the diagonal crossbeam are welded to the uprights and the middle crossbeam at one end of the second connecting compartment, respectively. Finally, the driven support wheel assembly at the bottom of the inlet and outlet conveying compartments is connected to the corresponding I-shaped track. At the same time, one end of the inlet and outlet conveying compartments is connected to the first connecting compartment. Then, the driven support wheel assembly at the bottom of the outer conveying compartment is connected to the corresponding I-shaped track. At the same time, one end of the outer conveying compartment is connected to the second connecting compartment, completing the installation. In use, two transfer drive motors drive the longitudinal rollers of the active support wheel assembly to rotate, thereby causing the entire assembly to move laterally along various I-shaped tracks via the active and driven support wheel assemblies. When the inlet / outlet conveyor bins are aligned with the conveying device in the molding workshop, the conveyor drive motor is activated, driving the corresponding support rollers to rotate. These support rollers, through chains and sprockets, drive all the support rollers inside the inlet / outlet conveyor bins, intermediate conveyor bins, outer conveyor bins, first connecting bins, and second connecting bins to rotate synchronously, thus sequentially feeding the sponge into the inlet / outlet conveyor bins, first connecting bins, intermediate conveyor bins, second connecting bins, and outer conveyor bins. The transfer drive motor then drives the entire assembly laterally to the processing workshop. The transfer drive motor reverses, thus moving the entire assembly laterally onto the conveying device in the processing workshop, and the sponge is moved into the processing workshop. This utility model has a reasonable structure, mainly consisting of an inlet / outlet conveying bin, an intermediate conveying bin, an outer conveying bin, a first connecting bin, and a second connecting bin. Each of these bins is equipped with support rollers that are interconnected via chains and sprockets. The inlet / outlet and outer conveying bins are movably coupled to their corresponding I-shaped tracks via driven support wheel assemblies, while the first and second connecting bins are movably coupled to their corresponding I-shaped tracks via active support wheel assemblies. This allows for overall lateral movement, making it particularly suitable for transferring goods between two independent workshops. It significantly improves efficiency compared to traditional methods, and the sealed conveying structure allows for use even in rainy weather, preventing the sponge from coming into contact with rainwater during transport. Furthermore, the first and second connecting bins are connected by a support frame mechanism, with the intermediate conveying bin supported on the support rods of the support frame mechanism, ensuring overall support and structural strength, thus guaranteeing stability.

[0031] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0032] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A large-scale sponge transfer device suitable for outdoor use, characterized in that: Includes conveying mechanism, support frame mechanism and track mechanism; The conveying mechanism includes an inlet / outlet conveying bin (1), an intermediate conveying bin (2), an outer conveying bin (3), a first connecting bin (4), a second connecting bin (5), and support rollers (6). The inlet / outlet conveying bin (1) is arranged obliquely, and one end is connected to the intermediate conveying bin (2) through the first connecting bin (4). The intermediate conveying bin (2) is connected to the outer conveying bin (3) through the second connecting bin (5) at the end away from the first connecting bin (4). The inlet / outlet conveying bin (1), the intermediate conveying bin (2), the outer conveying bin (3), the first connecting bin (4), and the second connecting bin (5) are all interconnected. The lower surfaces of the inlet / outlet conveying bin (1) and the outer conveying bin (3) are each provided with driven support roller assemblies (8) through connecting seats (7). The lower surfaces of the first connecting chamber (4) and the second connecting chamber (5) are provided with active support wheel assemblies (9) via connecting seats (7). The active support wheel assemblies (9) are all connected to transfer drive motors (10). The bottom of the interior of the inlet and outlet conveying chamber (1), the intermediate conveying chamber (2), the outer conveying chamber (3), the first connecting chamber (4) and the second connecting chamber (5) are all provided with support rollers (6). Each support roller (6) has two sprockets (11) at one end. The adjacent support rollers (6) are linked together by sprockets (11) and chains (12). A conveying drive motor (13) is provided on one side of the intermediate conveying chamber (2). The output shaft of the conveying drive motor (13) is connected to the end of a corresponding support roller (6). The support frame mechanism includes a lower connecting rod (14), a middle connecting rod (15), a diagonal connecting rod (16), and uprights (17). There are two uprights (17), which are respectively located on both sides of the connecting seat (7) on the lower surface of the first connecting compartment (4). The two uprights (17) are connected by several connecting rods (18). There are two lower connecting rods (14), which are respectively connected to the connecting seats (7) on the lower surface of the first connecting compartment (4) and the second connecting compartment (5). There are two middle connecting rods (15), which are respectively connected to the uprights. The bottom connecting seat (7) of the frame (17) and the second connecting compartment (5) are welded on both sides. There are two inclined connecting rods (16) and they are welded to the end of the upright frame (17) and the middle connecting rod (15) away from the upright frame (17). The lower connecting rod (14), the middle connecting rod (15) and the inclined connecting rod (16) are respectively set on both sides of the middle conveying compartment (2). The two lower connecting rods (14) are connected by several support rods (19). The support rods (19) are supported on the bottom of the middle conveying compartment (2). The track mechanism consists of four I-shaped tracks (20), the bottom of which is supported by several support columns (21). The driven support wheel assembly (8) and the active support wheel assembly (9) are respectively slidably engaged with the corresponding I-shaped track (20).

2. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: The driven support wheel assembly (8) and the active support wheel assembly (9) have the same structure and are both composed of a longitudinal frame (22), a transverse frame (23), a longitudinal roller (24), and a transverse roller (25). The transverse frame (23) is symmetrically arranged on both sides of the longitudinal frame (22). The longitudinal roller (24) is arranged on the inner side of the longitudinal frame (22) through a wheel axle. The transverse roller (25) is arranged on the inner side of the lower part of the transverse frame (23) through a wheel axle. The longitudinal roller (24) is supported on the upper surface of the corresponding I-shaped track (20). The transverse roller (25) rolls with the side wall of the web of the I-shaped track (20). One end of the wheel axle of the longitudinal roller (24) of the active support wheel assembly (9) is connected to the output shaft of the corresponding transfer drive motor (10) through a coupling.

3. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: The inlet / outlet conveying bins (1) and the intermediate conveying bins (2) are both arranged at an angle.

4. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: The outer end conveying compartment (3) is provided with a compartment door (26) at the end away from the middle conveying compartment (2).

5. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: A junction box (27) is also provided on the upper surface of the connecting seat (7) at the bottom of the first connecting compartment (4).

6. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: Several reinforcing diagonal braces (28) are provided between the lower connecting rod (14) and the middle connecting rod (15).

7. A large-scale outdoor sponge transfer device according to claim 1, characterized in that: The support roller (6) is respectively set at both ends in the inlet / outlet conveying bin (1), the middle conveying bin (2), the outer conveying bin (3), the first connecting bin (4) and the second connecting bin (5) via supports (29).

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